Heavy-load Z-axis lifting system
By designing support mechanism, lifting mechanism, drive mechanism and fixing mechanism, combined with slide rail, mating block, threaded rod, buffering spring and bending rod, the problem of heavy-load Z-axis lifting system having high inertia and lack of buffering during heavy-load operation is solved, and the stability and safety of the system are improved.
Patent Information
- Application Number
- CN202422361210.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-27
AI Technical Summary
The existing heavy-load Z-axis lifting system has a high inertia when it runs to the highest point or lowest point with a heavy-load operation, and lacks buffering, which leads to the lifting platform being prone to over-moving. Moreover, the load needs to stay after being lifted to the maximum height. If the load is too large, the risk of the lifting platform falling is prone to occur.
A heavy-duty Z-axis lifting system is designed, including a support mechanism, a lift mechanism, a drive mechanism and a fixing mechanism. By setting slide rails, mating blocks, threaded rods, buffering springs and bending rods, the movement direction of the lifting platform is limited, the buffering effect is provided, and heavy-loaded objects are fixed through the bending rods and connecting plates to ensure stability.
It effectively overcomes the inertia problem during heavy load operation, provides a buffering effect, avoids the risk of over-moving and falling of the lifting platform, and improves the stability and safety of the system.
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Figure CN223002664U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of lifting mechanisms, and particularly to a heavy-duty Z-axis lifting system. Background Art
[0002] Heavy-duty Z-axis lifting systems are mainly applied to application scenarios that require high precision and large load-bearing capacity, such as precision instruments, optical instruments, automated production lines, etc. Such systems usually have characteristics such as high precision, large stroke, and heavy-duty capacity, and can meet the requirements under various complex working environments, providing powerful technical support for various applications that require high-precision position adjustment, and are an indispensable important part in the fields of modern industrial automation and precision instruments.
[0003] Chinese Patent Publication No.: CN113353839A, discloses a heavy-duty lifting platform, including a base, the base includes a bottom plate, at least three support sleeves are vertically and equally spaced on the upper surface of the bottom plate, the top ends of the support sleeves are vertically and movably connected to a top telescopic frame, a chain accommodating box is arranged between the support sleeves, a driving motor is arranged on an outer wall of one side of the chain accommodating box, and a lifting transmission mechanism is arranged inside the chain accommodating box. The present invention provides a heavy-duty lifting platform that can realize the rigid self-locking function of chain extension to ensure the safety and stability of the extended lifting mechanism.
[0004] In the prior art, most heavy-duty Z-axis lifting systems need to operate under heavy loads. When running to the highest or lowest point under heavy loads, the inertia is large and there is a lack of buffering. The lifting platform is prone to over-movement. Moreover, after lifting to the maximum height, the load needs to stay. If the load is too large, there is a risk of the lifting platform falling. Summary of the Utility Model
[0005] To solve the above problems, the utility model provides a heavy-duty Z-axis lifting system to overcome the problems that when running to the highest or lowest point under heavy loads, the inertia is large and there is a lack of buffering, the lifting platform is prone to over-movement, and after lifting to the maximum height, the load needs to stay. If the load is too large, there is a risk of the lifting platform falling.
[0006] The utility model provides a heavy-duty Z-axis lifting system, including:
[0007] A support mechanism, which includes a column with a bottom platform at the bottom and slide rails symmetrically arranged on both sides of the column;
[0008] A lifting mechanism, which includes a lifting platform with a hollow area that can pass through the column and a number of matching blocks symmetrically arranged on the lifting platform. Each of the matching blocks is respectively matched with the corresponding slide rail on one side to limit the moving direction of the lifting platform;
[0009] The driving mechanism includes a threaded rod disposed on one side of the column, a driving motor connected to the threaded rod for driving the threaded rod to rotate, and a threaded block sleeved on the threaded rod and fixedly connected to the lifting table;
[0010] The fixing mechanism includes a bent rod disposed on one side of the column and a connecting plate disposed on the lifting table for connecting with the end of the bent rod.
[0011] Further, the bent rod includes a straight portion with one end connected to the column and a bent portion disposed at the other end of the straight portion, and a hole for connecting the connecting plate is disposed at the end of the bent portion.
[0012] Further, limit blocks are sleeved near both ends of the threaded rod, and the limit blocks are connected to the column to define the relative position between the threaded rod and the column.
[0013] Further, buffer springs are disposed at both ends of the threaded rod.
[0014] Further, a plurality of auxiliary lifting rings are further disposed on the surface of the lifting table.
[0015] Further, the fitting blocks include a first fitting block and a second fitting block symmetrically disposed on the upper side of the lifting table, and a third fitting block and a fourth fitting block symmetrically disposed on the lower side of the lifting table.
[0016] Further, each fitting block includes a fixing portion fixedly connected to the surface of the lifting table and a fitting portion connected to the fixing portion and having a groove for fitting with the slide rail.
[0017] Further, the driving motor is fixed to the end of the column through a supporting table, and a through hole is disposed on the supporting table to enable the driving shaft of the driving motor to pass through the through hole.
[0018] Further, the threaded block includes a fixing block fixedly connected to the surface of the lifting table and a fixing sleeve connected to the fixing block and sleeved on the threaded rod to maintain the stability between the lifting table and the threaded rod.
[0019] Further, the driving shaft of the driving motor is connected to one end of the threaded rod through a differential.
[0020] Compared with the prior art, the utility model is provided with a column having a bottom platform at the bottom, slide rails symmetrically arranged on both sides of the column, a lifting platform with a hollow area that can pass through the column, a plurality of matching blocks symmetrically arranged on the lifting platform for restricting the moving direction of the lifting platform, each of the matching blocks being respectively matched with the corresponding slide rail on one side, a threaded rod arranged on one side of the column, a driving motor connected to the threaded rod for driving the threaded rod to rotate, and a threaded block sleeved on the threaded rod and fixedly connected to the lifting platform, a bent rod arranged on one side of the column, and a connecting plate arranged on the lifting platform for connecting with the end of the bent rod. The utility model can adapt to different sites, lift heavy objects, and improve work efficiency.
[0021] In particular, the utility model dynamically fixes the bent rod and the connecting plate, fixes the heavy-duty Z-axis lifting system at the end of the lifting in a heavy-duty environment at the position point, can realize the stability of the heavy-duty Z-axis lifting system, and further can complete the fixation of the heavy-duty Z-axis lifting system for lifting objects of different weights during heavy-duty operations.
[0022] In particular, the utility model uses a plurality of matching blocks to restrict the moving direction of the lifting platform, and symmetrically arranges matching blocks on the upper and lower surfaces of the lifting platform, which can maintain the balance of the lifting system, and further enables the heavy-duty Z-axis lifting system to achieve stable lifting and complete the operation.
[0023] In particular, buffer springs are arranged at both ends of the threaded rod of the utility model to relieve the reaction force and gravity caused by the excessive weight of the lifting platform during lifting on the heavy-duty Z-axis lifting system, and improve the safety and reliability of the heavy-duty Z-axis lifting. Description of the Drawings
[0024] Figure 1 It is a schematic structural diagram of an embodiment of the utility model;
[0025] Figure 2 It is a schematic structural diagram of the lifting mechanism of an embodiment of the utility model;
[0026] Figure 3 It is a schematic structural diagram of the driving mechanism of an embodiment of the utility model;
[0027] Figure 4 It is a schematic structural diagram of the fixing mechanism of an embodiment of the utility model;
[0028] In the figure: support mechanism 1, column 11, slide rail 12, lifting mechanism 2, lifting platform 21, auxiliary lifting ring 211, fitting block 22, first fitting block 221, second fitting block 222, third fitting block 223, fourth fitting block 224, fixing part 225, fitting part 226, driving mechanism 3, threaded rod 31, limit block 311, buffer spring 312, driving motor 32, threaded block 33, fixing block 331, fixing sleeve 332, supporting platform 34, through hole 341, differential 35, fixing mechanism 4, bending rod 41, straight part 411, bending part 412, hole position 413, connecting plate 42. Detailed implementation manners
[0029] In order to make the objectives and advantages of the present utility model clearer, the present utility model will be further described below in conjunction with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0030] The preferred implementation manners of the present utility model will be described below with reference to the accompanying drawings. Those skilled in the art should understand that these implementation manners are only used to explain the technical principles of the present utility model and do not limit the protection scope of the present utility model.
[0031] It should be noted that in the description of the present utility model, the terms indicating directions or positional relationships such as "upper", "lower", "left", "right", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings. This is only for convenience of description and does not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0032] In addition, it should also be noted that in the description of the present utility model, unless otherwise clearly specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those skilled in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0033] Please refer to Figures 1 - 4 as shown Figure 1 which is a schematic structural diagram of an embodiment of the utility model, Figure 2 which is a schematic structural diagram of the lifting mechanism of an embodiment of the utility model, Figure 3 which is a schematic structural diagram of the driving mechanism of an embodiment of the utility model, Figure 4 which is a schematic structural diagram of the fixing mechanism of an embodiment of the utility model. A heavy-duty Z-axis lifting system of the present utility model includes:
[0034] The supporting mechanism 1 includes a column 11 with a bottom platform at the bottom and sliding rails 12 symmetrically arranged on both sides of the column 11;
[0035] The lifting mechanism 2 includes a lifting platform 21 with a hollow area that can pass through the column 11 and a number of matching blocks 22 symmetrically arranged on the lifting platform 21. Each of the matching blocks 22 is respectively matched with the corresponding sliding rail 12 on one side to limit the moving direction of the lifting platform 21;
[0036] The driving mechanism 3 includes a threaded rod 31 arranged on one side of the column 11, a driving motor 32 connected to the threaded rod 31 for driving the threaded rod 31 to rotate, and a threaded block 33 sleeved on the threaded rod 31 and fixedly connected to the lifting platform 21;
[0037] The fixing mechanism 4 includes a bending rod 41 arranged on one side of the column 11 and a connecting plate 42 arranged on the lifting platform 21 for connecting to the end of the bending rod 41.
[0038] Specifically, no limitation is imposed on the specific materials of the mechanisms involved in the heavy-duty Z-axis lifting system. They can be materials such as steel, cast iron, high-strength aluminum alloy, etc. Those skilled in the art can make selections according to the actual situation, which will not be elaborated here.
[0039] Specifically, no limitation is imposed on the specific shape of the column 11. Its cross-section can be a polygonal structure or a circle, as long as it can provide support. It can be understood that the central control area should match the size of the cross-section so that the column 11 can pass through the lifting platform 21.
[0040] Specifically, no limitation is imposed on the driving form of the driving motor 32. The driving motor 32 can be driven by an AC power supply, a battery, etc. Those skilled in the art can determine it according to the actual operation situation, which will not be elaborated here.
[0041] Specifically, the bending rod 41 includes a straight portion 411 connected to the column 11 at one end and a bending portion 412 arranged at the other end of the straight portion 411. A hole 413 for connecting the connecting plate 42 is arranged at the end of the bending portion 412.
[0042] Specifically, the bending rod 41 further includes a fixing bar for fixing the bending rod 41 on the column 11.
[0043] Specifically, limit blocks 311 are sleeved on both ends of the threaded rod 31 close to it. The limit blocks 311 are connected to the column 11 to limit the relative position of the threaded rod 31 and the column 11.
[0044] Specifically, the position of the limiting block 311 is not limited, and those skilled in the art can design the installation position according to actual situations, which will not be elaborated here.
[0045] Specifically, buffer springs 312 are arranged at both ends of the threaded rod 31.
[0046] Specifically, a plurality of auxiliary lifting rings 211 are further arranged on the surface of the lifting platform 21.
[0047] Specifically, the plurality of auxiliary lifting rings 211 can be connected to other devices for heavy-load lifting, which will not be elaborated here.
[0048] Specifically, the mating block 22 includes a first mating block 221 and a second mating block 222 symmetrically arranged on the upper side of the lifting platform 21, and a third mating block 223 and a fourth mating block 224 symmetrically arranged on the lower side of the lifting platform 21.
[0049] It can be understood that the first mating block 221 and the second mating block 222, and the third mating block 223 and the fourth mating block 224 are exactly the same to ensure the balance of the lifting platform 21.
[0050] Specifically, each mating block 22 includes a fixing part 225 fixedly connected to the surface of the lifting platform 21 and a mating part 226 connected to the fixing part 225 and having a groove matching with the slide rail 12.
[0051] It can be understood that the fixing part 225 and the mating part 226 are fixedly connected.
[0052] Specifically, the driving motor 32 is fixed to the end of the column 11 through a supporting platform 34, and a through hole 341 is arranged on the supporting platform 34 to enable the driving shaft of the driving motor 32 to pass through the through hole 341.
[0053] Specifically, the threaded block 33 includes a fixing block 331 fixedly connected to the surface of the lifting platform 21 and a fixing sleeve 332 connected to the fixing block 331 and sleeved on the threaded rod 31.
[0054] Specifically, the fixing block 331 is provided with a threaded hole.
[0055] Specifically, the driving shaft of the driving motor 32 is connected to one end of the threaded rod 31 through a differential 35.
[0056] Specifically, when using an overloaded Z-axis lifting system to lift heavy objects, place the heavy object on the lifting platform 21, start the driving motor 32 to drive the lifting platform 21 carrying the heavy object to start moving. At this time, the fixed block 331 cooperates with the threaded rod 31, and the lifting platform 21 rises steadily along the slide rail 12. When the heavy object is lifted to a predetermined position, the buffer spring 312 plays a buffering role at this time. Fix the hole position 413 and the connecting plate 42 to ensure that the lifting platform 21 carrying the heavy object is stable at the predetermined position, completing the heavy object lifting process. Release the fixed state of the hole position 413 and the connecting plate 42, and start the driving motor 32 until the lifting platform 21 falls back to its original position. At this time, the buffer spring 312 plays a buffering role, completing the descending process.
[0057] So far, the technical solution of the present invention has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it is easy for those skilled in the art to understand that the protection scope of the present invention is obviously not limited to these specific embodiments. Without departing from the principle of the present invention, those skilled in the art can make equivalent changes or replacements to the relevant technical features, and the technical solutions after these changes or replacements will all fall within the protection scope of the present invention.
Claims
1. A heavy-load Z-axis lifting system, characterized in that: include: A supporting mechanism, comprising a column with a bottom platform at the bottom and slide rails symmetrically arranged on both sides of the column; A lifting mechanism, comprising a lifting platform with a hollow area through which the column can pass, and a plurality of matching blocks symmetrically arranged on the lifting platform, each matching block respectively matching with a slide rail on a corresponding side to limit the moving direction of the lifting platform; A driving mechanism, comprising a threaded rod disposed on one side of the column, a driving motor connected to the threaded rod for driving the threaded rod to rotate, and a threaded block sleeved on the threaded rod and fixedly connected to the lifting platform; The fixing mechanism comprises a bending rod arranged on one side of the column and a connecting plate arranged on the lifting platform and used for connecting with the end of the bending rod.
2. The heavy-load Z-axis lifting system according to claim 1, characterized in that: The bending rod comprises a straight portion connected to the column at one end and a bending portion arranged at the other end of the straight portion, and a hole for connecting the connecting plate is arranged at the end of the bending portion.
3. The heavy-load Z-axis lifting system according to claim 1, characterized in that: Limit blocks are sleeved near both ends of the threaded rod, and the limit blocks are connected to the column to limit the relative position of the threaded rod and the column.
4. The heavy-load Z-axis lifting system according to claim 3, characterized in that: Buffer springs are arranged at both ends of the threaded rod.
5. The heavy-load Z-axis lifting system according to claim 1, characterized in that: The surface of the lifting platform is also provided with a plurality of auxiliary lifting rings.
6. The heavy-load Z-axis lifting system according to claim 1, characterized in that: The matching blocks include a first matching block and a second matching block symmetrically arranged on the upper side of the lifting platform, and a third matching block and a fourth matching block symmetrically arranged on the lower side of the lifting platform.
7. The heavy-load Z-axis lifting system according to claim 6, characterized in that: Each matching block comprises a fixing portion fixedly connected to the surface of the lifting platform and a matching portion connected to the fixing portion and provided with a groove matching with the slide rail.
8. The heavy-load Z-axis lifting system according to claim 1, characterized in that: The driving motor is fixed to the end of the column through a supporting platform, and a through hole is provided on the supporting platform so that the driving shaft of the driving motor passes through the through hole.
9. The heavy-load Z-axis lifting system according to claim 1, characterized in that: The threaded block comprises a fixed block fixedly connected to the surface of the lifting platform and a fixed sleeve connected to the fixed block and sleeved on the threaded rod.
10. The heavy-load Z-axis lifting system according to claim 1, characterized in that: The driving shaft of the driving motor is connected to one end of the threaded rod through a differential.
Citation Information
Patent Citations
Heavy-load lifting platform
CN113353839A