Hanging basket type rice wine juice filtering machine

By designing a hanging basket rice wine juice filter, the suspension vibrating screen is suspended above the wine tank, which solves the problems of low efficiency, high labor intensity and high noise in the existing rice wine solid-liquid separation method, and achieves a more efficient and quiet separation process.

CN223002908UActive Publication Date: 2025-06-20CHENGDU JULONG BIOLOGY TECH
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Patent Information

Application Number
CN202422037765.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-06-20
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

The existing solid-liquid separation method after fermentation of rice wine is low efficiency, labor intensity and noise, which affects the production environment and equipment stability.

Method used

A hanging basket-type rice wine juice filter is designed to vibrate above the wine-fill tank through a suspension vibrating screen, and mechanical vibration is used instead of manual jitter to reduce noise and improve separation efficiency.

Benefits of technology

It has achieved the reduction of workers' labor intensity, improved production efficiency, reduced noise, promoted the scale and standardization of processes, and improved screening efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rice wine processing, in particular to a hanging basket type rice wine juice filtering machine which comprises a wine receiving groove, a plurality of supporting pieces are vertically arranged along the outer edge of a groove opening of the wine receiving groove, and the top ends of every two adjacent supporting pieces are connected through a hanging piece. The vibrating screen is hung right above the wine receiving tank through a lifting rope, and one end of the lifting rope is fixed on the hanging piece; a vibration motor is arranged on one side of the wine receiving tank, and the output end of the vibration motor is connected with one end of the vibration screen; according to the utility model, the vibrating screen is hung right above the wine receiving tank through the lifting rope, and in the vibrating process, the vibrating screen does not generate friction with any object, so that the noise of a production workshop is effectively reduced, and the health of workers and the safety of equipment are facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of rice wine processing, and particularly relates to a hanging basket type rice wine juice filter. Background Art

[0002] In the process of rice wine brewing, when fermentation ends, the fermented glutinous rice and the wine liquid are usually mixed together. In order to maximize economic benefits, it is necessary to separate the two and sell them as separate products.

[0003] The solid-liquid separation method after rice wine fermentation is roughly as follows: One is the manual screening method, where multiple people cooperate to operate the filter screen and separate the wine liquid from the fermented glutinous rice by shaking it up and down. However, this method not only has low efficiency and high labor intensity, but also is difficult to ensure the stability of the separation effect, which is not conducive to the large-scale and standardized rice wine brewing process. The second is the traditional plate and frame filter press, which has a large equipment size and high cost. It requires continuous feeding and filtering, and is prone to rice wine spoilage and low efficiency over a long time. Moreover, it is time-consuming and laborious to disassemble and wash the filter cloth.

[0004] In order to improve this situation, the applicant developed a vibrating screen in the early stage, aiming to replace the traditional manual separation method by mechanical means. This vibrating screen realizes the left-right movement of the screen through rollers (as shown in the attachment Figure 4 ). Although it improves the separation efficiency to a certain extent, it exposes relatively large problems in actual application: The most prominent problem is the noise. Due to the mechanical friction and vibration generated by the roller movement, the vibrating screen makes a huge noise during operation, which not only poses a threat to the hearing health of the operators, but also affects the comfort of the production environment. In addition, the long-term high-noise environment may also have an adverse impact on the stability and service life of the equipment itself.

[0005] Therefore, it is necessary to further improve and innovate the above vibrating screen in view of the problems existing in the prior art. Summary of the Utility Model

[0006] The purpose of the utility model is to provide a hanging basket type rice wine juice filter to reduce noise and the labor intensity of workers in view of the above deficiencies.

[0007] The purpose of the utility model is realized as follows:[[]]

[0008] A hanging basket type rice wine juice filter includes a wine receiving tank, and a plurality of support members are vertically arranged along the outer edge of the tank opening of the wine receiving tank, and the tops of adjacent two support members are connected by a suspension member; it further includes a vibrating screen, and the vibrating screen is suspended directly above the wine receiving tank by a suspension rope fixed at one end to the suspension member; a vibrating motor is arranged on one side of the wine receiving tank, and the output end of the vibrating motor is connected to one end of the vibrating screen.

[0009] In some embodiments, the suspension ropes include at least four groups and are respectively connected to one corner of the vibrating screen.

[0010] In some embodiments, the vibrating screen includes an outer frame, a plurality of screen support rods arranged at intervals inside the outer frame and facing the notch of the wine receiving tank, and a screen (9) arranged on the surfaces of the plurality of screen support rods and connected to the outer frame.

[0011] In some embodiments, the part of the screen between two adjacent screen support rods is recessed downward.

[0012] In some embodiments, the vibrating screen further includes a slag discharge trough arranged obliquely downward at one end away from the vibrating motor.

[0013] In some embodiments, a liquid outlet pipe is arranged on the side wall of the bottom end of the wine receiving tank near the bottom of the tank, and a valve is arranged on the liquid outlet pipe.

[0014] The beneficial effects of the present utility model are as follows:

[0015] 1. The present utility model replaces the traditional manual shaking with mechanical vibration, reduces the labor intensity of workers, improves the production efficiency, and promotes the scale and standardization of the process;

[0016] 2. The present utility model suspends the vibrating screen above the wine receiving tank through the suspension ropes. During the vibration process, the vibrating screen does not rub against any object, effectively reducing the noise in the production workshop and being beneficial to the health of workers and the safety of equipment;

[0017] 3. The screen of the present utility model can exert an extrusion effect on the screened material during the vibration process, which is beneficial to improving the screening efficiency. Description of the Drawings

[0018] Figure 1 It is a front view schematic diagram of a hanging basket type rice wine juice filter in a preferred embodiment of the present utility model;

[0019] Figure 2 It is a top view schematic diagram of a hanging basket type rice wine juice filter in a preferred embodiment of the present utility model;

[0020] Figure 3 For the present utility model Figure 2 The A-A cross-sectional view (partial);

[0021] Figure 4 It is a front view schematic diagram of a wine filter developed by the applicant in the early stage;

[0022] Figure 5 It is a schematic diagram of the connection mode between the vibrating motor and the vibrating screen in a preferred embodiment of the present utility model;

[0023] In the figure, 1 is the wine receiving tank, 2 is the support member, 3 is the suspension member, 4 is the vibrating screen, 5 is the suspension rope, 6 is the vibrating motor, 7 is the outer frame, 8 is the screen support rod, 9 is the screen, 10 is the slag discharge trough, and 11 is the liquid discharge pipe. Specific Embodiment

[0024] In order to make the objectives, technical solutions, and advantages of the present utility model clearer, the present utility model will be further described below with reference to the accompanying drawings. In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0025] Embodiment 1

[0026] As Figures 1-4 shown, this embodiment provides a hanging basket type rice wine juice filter, including a wine receiving tank 1, a plurality of support members 2 are vertically arranged along the outer edge of the tank mouth of the wine receiving tank 1, and the tops of two adjacent support members 2 are connected by a suspension member 3; it also includes a vibrating screen 4, and the vibrating screen 4 is suspended directly above the wine receiving tank 1 by a suspension rope 5 with one end fixed to the suspension member 3; a vibrating motor 6 is arranged on one side of the wine receiving tank 1, and the output end of the vibrating motor 6 is connected to one end of the vibrating screen 4.

[0027] When separating the fermented glutinous rice and the wine liquid, first place the mixed material on the vibrating screen 4. During its vibration, the wine liquid leaks through the vibrating screen 4 and enters the wine receiving tank 1, and the wine receiving tank 1 stores the wine liquid preliminarily; the fermented glutinous rice remains on the vibrating screen 4 because it cannot leak through, achieving the separation of the two. The vibrating screen 4 is suspended directly above the wine receiving tank 1 through the suspension rope 5. Since the vibrating screen 4 is in a suspended state at this time and does not contact any object during vibration, the generation of noise is avoided at the source.

[0028] The vibrating motor 6 can directly drive the vibrating screen 4 to reciprocate left and right at a relatively high frequency, thereby accelerating the separation rate, and the amplitude is set to 1 - 2 cm.

[0029] In some preferred embodiments, the connection method between the vibrating motor 6 and the vibrating screen 4 is as shown in the attached Figure 5As shown in the figure, specifically: a connecting piece is provided at the connection between the vibrating motor 6 and the vibrating screen 4. The connecting piece is connected to the vibrating screen 4, and then a pin is used to connect the output end of the vibrating motor 6 to the connecting piece. A vertical chute is provided at the pin of the connecting piece, so that the output end of the vibrating motor 6 and the vibrating screen 4 can generate a certain relative movement in the vertical direction.

[0030] Regarding the model of the vibrating motor 5, the present invention does not make any limitations. It can be a general-purpose vibrating motor in the field with models such as XJD, JZO, YZU, VB, XVM, YZO, YZS, YZD, TZD, TZDC, etc. In this embodiment, the YZO series is preferably selected.

[0031] In some preferred embodiments, the suspension ropes 5 include at least four groups and are respectively connected to a corner of the vibrating screen 4. It can also be set to five groups, six groups, seven groups, etc. A sufficient number of suspension ropes 5 can ensure the stability of the suspension of the vibrating screen 4 and avoid the phenomenon of tipping over.

[0032] In some preferred embodiments, the vibrating screen 4 further includes a slag discharge chute 10 disposed obliquely downward at one end away from the vibrating motor 6. After the screening is completed, the staff transfers the fermented glutinous rice remaining on the vibrating screen 4 to a container through the slag discharge chute 10 for the next step of filling.

[0033] Embodiment 2

[0034] This embodiment is based on Embodiment 1. As Figures 1-4 shown, the vibrating screen 4 includes an outer frame 7, a plurality of screen support rods 8 arranged at intervals inside the outer frame 7 and facing the notch of the wine receiving groove 1, and a screen 9 disposed on the surfaces of the plurality of screen support rods 8 and connected to the outer frame 7.

[0035] In some preferred embodiments, the part of the screen 9 between two adjacent screen support rods 8 is recessed downward.

[0036] With this setting, on the one hand, when the material to be screened is placed on the vibrating screen 4, the recessed part of the screen 9 can accommodate a part of the material, so that the vibrating screen 4 of the present invention can screen more materials than a conventional screen. On the other hand, during the vibration of the vibrating screen 4, the screens 9 on both sides of the recess can exert a certain squeezing effect on the material, which is beneficial to improving the screening efficiency.

[0037] Embodiment 3

[0038] This embodiment is based on the above embodiments. As Figures 1-4As shown, a liquid outlet pipe 11 is provided on the side wall of the bottom end of the wine receiving tank 1 near the bottom of the tank, and a valve is provided on the liquid outlet pipe 11.

[0039] During screening, the valve can be opened, and the wine liquid collected in the wine receiving tank 1 flows out through the liquid outlet pipe 11. After being collected by the staff in another container, it undergoes the next process, enabling the screening to be continuously carried out for a long time.

[0040] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hanging basket type rice wine filter, characterized in that: The invention comprises a wine receiving tank (1), a plurality of support members (2) are vertically arranged along the outer edge of the slot of the wine receiving tank (1), and the top ends of two adjacent support members (2) are connected by a hanging member (3); the invention also comprises a vibrating screen (4), and the vibrating screen (4) is suspended directly above the wine receiving tank (1) by a hanging rope (5) one end of which is fixed to the hanging member (3); a vibrating motor (6) is arranged on one side of the wine receiving tank (1), and the output end of the vibrating motor (6) is connected to one end of the vibrating screen (4).

2. A hanging basket type rice wine filter according to claim 1, characterized in that: The suspension ropes (5) include at least four groups, and are respectively connected to a corner of the vibrating screen (4).

3. A hanging basket type rice wine filter according to claim 1, characterized in that: The vibrating screen (4) comprises an outer frame (7), a plurality of screen support rods (8) arranged at intervals inside the outer frame (7) and facing the slot of the wine receiving tank (1), and a screen (9) arranged on the surface of the plurality of screen support rods (8) and connected to the outer frame (7).

4. A hanging basket type rice wine filter according to claim 3, characterized in that: The portion of the screen (9) located between two adjacent screen support rods (8) is recessed downwards.

5. The hanging basket type rice wine filter according to claim 1, characterized in that: The vibrating screen (4) further comprises a slag discharge chute (10) which is arranged obliquely downward at an end away from the vibrating motor (6).

6. The hanging basket type rice wine filter according to claim 1, characterized in that: A liquid outlet pipe (11) is arranged on the side wall of the bottom end of the wine receiving tank (1) close to the bottom of the tank, and a valve is arranged on the liquid outlet pipe (11).