Binding wire winding device for electric pole stay wire
By designing a wire-binding winding device for electric pole wires including winding channel steel, grip handle, transverse notch, clamping slot, horizontal placement rod and wire-binding roll unit, the problem of time-consuming and labor-intensive operation and difficult to control quality is solved, and efficient and firm binding effect is achieved.
Patent Information
- Application Number
- CN202422222858.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-06-20
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The traditional method of wire-tipping and wire-tipping of electric poles is time-consuming and labor-intensive, and the binding quality is difficult to control. The gaps between wire-tipping are often uneven and unsolid.
A wire-binding winding device for electric pole wire drawing is designed, including wire-binding channel steel, grip handle, transverse notch, clamping slot, horizontal placement rod and wire-binding rolling unit. Through the synergy of these components, efficient winding and firm binding of wire-binding is achieved.
The efficiency and binding quality of the pole wire tie wire is improved, and the operation is more time-saving and labor-saving. The arrangement between the tie wires is tight and the binding effect is firm, which significantly improves the shortcomings of traditional methods.
Smart Images
Figure CN223003771U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of power cable binding, and in particular to a binding wire winding device for electric pole cable. Background Art
[0002] When installing the pole wire, it is often necessary to tie the tail of the wire to balance the force on the pole and ensure the stability of the line. The method usually adopted is for the worker to clamp one end of the binding wire (generally the binding wire is mostly galvanized wire or stainless steel wire) with the opening of the pliers, and forcefully wrap the binding wire around the steel stranded wire. During the winding process, the worker also needs to continue to extract the wire from the large wire roll by hand. The specific number of turns depends on the thickness of the wire and the diameter of the pole. This traditional wire binding method is not only time-consuming and laborious to operate, but also the binding quality is difficult to control. There are often problems such as uneven gaps between the binding wires and loose binding. Utility Model Content
[0003] The present application provides a wire winding device for a pole guy wire, which can improve the efficiency of wire binding for the pole guy wire and improve the quality of wire binding.
[0004] The above-mentioned purpose of the present application is achieved through the following technical solutions:
[0005] A wire winding device for a pole pulling wire comprises a winding channel steel, one end of which is welded with an end plate, and a gripping handle is welded on the outer side of the end plate along the length direction of the winding channel steel;
[0006] A transverse notch is provided in the middle of the winding channel steel, and a clamping groove is provided at the lower end of the winding channel steel on the side of the transverse notch away from the gripping handle, and the clamping groove penetrates the side walls on the opposite sides of the winding channel steel along the width direction of the winding channel steel;
[0007] A horizontal placement rod is welded on the outer side of the side wall of the winding channel steel in the width direction and adjacent to the closed end of the transverse notch, and the horizontal placement rod is located on the side of the transverse notch close to the gripping handle;
[0008] A wire-binding coiling unit is provided on the side of the winding channel steel opposite to the horizontally placed rod, and the wire-binding coiling unit can coil the wire into a small coil of wire suitable for the horizontally placed rod.
[0009] Furthermore, a limiting groove is provided at the closed end of the transverse notch toward the gripping handle.
[0010] Furthermore, an arc-shaped guide plate is welded on the inner side of the positioning groove on the side wall of the lower end of the winding channel steel close to the horizontal placement rod.
[0011] Further, an observation window is provided on the top plate of the wire winding channel steel, and the observation window is located directly above the clamping groove.
[0012] Further, the binding wire coiling unit includes a reel. The diameter of the reel is larger than that of the horizontally placed rod. One end of the reel is fixedly welded to the wire winding channel steel. A positioning block is fixedly sleeved at one end of the reel close to the wire winding channel steel. A wire pushing ring is detachably connected to the side of the positioning block away from the wire winding channel steel, and the inner ring of the wire pushing ring is sleeved on the reel.
[0013] Further, a plurality of inner connecting holes are evenly arranged on the wire pushing ring along the circumferential direction. A plurality of internal thread connecting holes are evenly arranged on the positioning block along the circumferential direction of the reel. When the inner connecting holes on the wire pushing ring and the internal thread connecting holes on the positioning block are aligned one by one, they can be connected together by bolts.
[0014] Further, a plurality of outer fixing holes are evenly arranged on the wire pushing ring along the circumferential direction outside the plurality of inner connecting holes, and the diameter of the outer fixing holes is larger than the diameter of the binding wire.
[0015] In summary, the present application includes at least one of the following beneficial technical effects:
[0016] The horizontally placed rod of the present application can be used to place the small roll of binding wire supported by the binding wire coiling unit by the worker in advance. One end of the small roll of binding wire is inserted downward through the horizontal notch of the wire winding channel steel and fixed to the stay wire by the worker's finger or tool. Then, the worker holds the holding handle and rotates it around the part of the stay wire to be wound with the binding wire. As the whole device rotates, the binding wire on the small roll of binding wire can be quickly wound around the stay wire. Compared with the prior art, it not only saves time and effort in use, but also has the advantages of dense arrangement between the binding wires and firm binding effect during the process of winding the binding wire, effectively improving the final binding quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 is the overall structural schematic diagram of the present application;
[0019] Figure 2 is the overall structural schematic diagram when observing from the lower end of the wire winding channel steel of the present application;
[0020] Figure 3 It is a schematic structural diagram after disassembling the wire-pushing ring and the positioning block on the basis of Figure 2 ;
[0021] Figure 4 It is a schematic diagram of the state when making a small coil of binding wire on the drum of the present application by directly extracting the binding wire from the large coil of binding wire;
[0022] Figure 5 It is a schematic diagram of the state when making a small coil of binding wire on the drum of the present application with a section of binding wire cut from the large coil of binding wire in advance as required;
[0023] Figure 6 It is a schematic diagram of the state when the binding wire winding device of the present application winds the binding wire on the wire and the top plate of the wire winding groove steel faces upward;
[0024] Figure 7 It is a schematic diagram of the state when the binding wire winding device of the present application winds the binding wire on the wire and the clamping groove at the lower end of the wire winding groove steel faces upward.
[0025] Reference numerals: 1, wire winding groove steel; 2, end plate; 3, holding handle; 4, transverse notch; 5, clamping groove; 6, horizontally placed rod; 7, binding wire coiling unit; 71, drum; 72, positioning block; 73, wire-pushing ring; 8, limiting groove; 9, arc-shaped guide plate; 10, observation window; 11, inner connecting hole; 12, internal thread connecting hole; 13, outer fixing hole. Detailed implementation manners
[0026] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be described clearly and completely below. Apparently, the described embodiments are some, but not all, of the embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative efforts also belong to the scope of protection of the present application.
[0027] As Figures 1 - 3 shown, a binding wire winding device for an electric pole guy wire disclosed in the present application includes a wire winding groove steel 1, one end of the wire winding groove steel 1 is welded with an end plate 2, and a holding handle 3 is welded on the outside of the end plate 2 along the length direction of the wire winding groove steel 1;
[0028] A transverse notch 4 is provided at the middle position of the wire winding groove steel 1, and a clamping groove 5 is provided at the lower end of the wire winding groove steel 1 on the side away from the holding handle 3 of the transverse notch 4, and the clamping groove 5 penetrates the side walls on the opposite sides along the width direction of the wire winding groove steel 1;
[0029] On the outer side of the side wall of the wire winding channel steel 1 near the closed end of the transverse notch 4 in the width direction, a horizontally placed rod 6 is welded, and the horizontally placed rod 6 is located on the side of the transverse notch 4 close to the holding handle 3;
[0030] On the side of the wire winding channel steel 1 opposite to the horizontally placed rod 6, a binding wire coiling unit 7 is provided. The binding wire coiling unit 7 can coil the binding wire into small coils of binding wire suitable for the horizontally placed rod 6.
[0031] In the above embodiments, as Figure 4 and Figure 5 shown, at the installation site of the pole guy wire, it is usually necessary to wind binding wire around multiple guy wires. Therefore, the binding wire carried by workers is usually large coils of binding wire directly purchased from manufacturers or distributors. If a wire end is directly drawn from the large coil of binding wire and passed through the transverse notch 4 of the wire winding channel steel 1, it will be inconvenient to operate when rotating the entire device around the guy wire. For example, when the channel steel rotates around the guy wire, the binding wire needs to be continuously drawn from the large coil of binding wire. During the drawing process, the binding wire between the large coil of binding wire and the wire winding channel steel 1 will have a relatively long suspended section, and this part may catch the worker's hand when rotating the channel steel, and the resistance during the drawing process is also relatively large. Therefore, before winding the binding wire, the worker can use the binding wire coiling unit 7 in the binding wire winding device of the present application to first make the large coil of binding wire into multiple small coils of binding wire suitable for the horizontally placed rod 6. After placing the small coils of binding wire on the horizontally placed rod 6, when winding the binding wire, the small coils of binding wire will rotate around the guy wire together with the wire winding channel steel 1, providing binding wire to the guy wire in real time. The process of drawing the small coils of binding wire is not only more labor-saving but also has a gap with the holding handle 3 of the worker's hand, so it will not easily affect the worker during the rotation process.
[0032] As Figure 6 and Figure 7 shown, after the small coils of binding wire are installed on the horizontally placed rod 6, the worker pulls out one end of it, passes it through the transverse notch 4 on the top plate of the wire winding channel steel 1, and extends a certain distance downward. Then the worker fixes this end of the binding wire on the guy wire (since the part of the guy wire to be wound with binding wire is usually two steel strands, the worker can insert this end of the binding wire between the two steel strands and bend it at a certain angle with the hand or a tool to limit and fix it). Then the worker can hold the holding handle 3 and drive the entire wire winding channel steel 1 to rotate around the guy wire. As the worker continuously rotates the holding handle 3, the binding wire on the horizontally placed rod 6 can continuously wind a tight spiral of binding wire on the guy wire. Compared with the traditional binding method of repeatedly winding the binding wire around the guy wire by clamping it with pliers, the operation of the present application is more convenient and efficient. Since the holding handle 3 can increase the distance between the worker's hand and the rotation point, the rotation process of the worker can be more labor-saving, and correspondingly, it is also convenient to wind the binding wire more firmly on the guy wire.
[0033] When the clamping groove 5 of the present application rotates around the two pull wires to be wound around the wire groove steel 1, it is always stuck outside the pull wires. As Figure 6 and Figure 7 shown, this can prevent the wire groove steel 1 from detaching from the pull wires during the rotation process, so that the wire groove steel 1 rotates continuously and regularly outside the pull wires. In addition, when rotating the wire groove steel 1, the clamping groove 5 near the closed end of the transverse notch 4 can also play a guiding role. As long as the worker keeps the clamping groove 5 close to the outside of the binding wire being wound during the rotation process, the gaps between the wound binding wires can be made even and tight, effectively improving the quality of the final binding wire binding.
[0034] Furthermore, as Figure 1 shown, a limiting groove 8 is provided on the side of the closed end of the transverse notch 4 facing the holding handle 3.
[0035] In the above embodiments, during the process of rotating the wire groove steel 1 around the pull wires, the binding wire conveyed to the outside of the pull wires on the horizontal placement rod 6 will be stuck in the limiting groove 8. In this way, the binding wire can always maintain a fixed angle to wind around the wire drawing during the conveying process, so that the worker can control the winding quality.
[0036] Furthermore, as Figure 1 , Figure 2 , Figure 3 , Figure 6 and Figure 7 , an arc-shaped guide plate 9 is welded inside the clamping groove 5 on the side wall of the lower end of the wire groove steel 1 near the horizontal placement rod 6.
[0037] In the above embodiments, when the length of the binding wire wound around the pull wire is greater than the width of the wire groove steel 1, and the clamping groove 5 on the side of the wire groove steel 1 opposite to the arc-shaped guide plate 9 is attached to the outside of the bound binding wire, and the arc-shaped guide plate 9 is located outside the binding wire being wound. Due to the setting of the arc-shaped guide plate 9, the distance between its side clamping groove 5 and the surface of the pull wire is reduced, and this distance will be less than the diameter of the binding wire. In this way, when rotating the wire groove steel 1, when the arc-shaped guide plate 9 moves closely along the outside of the binding wire being bound in real time, it can play a guiding role for the subsequent binding wire to be wound. In this way, it is not necessary to tilt the clamping groove 5 on the side of the wire groove steel 1 adjacent to the closed end of the transverse notch 4 towards the pull wire, and a tight spiral-shaped binding wire can also be wound outside the pull wire.
[0038] Furthermore, as Figure 1 , Figure 2 and Figure 6 shown, an observation window 10 is provided on the top plate of the wire groove steel 1, and the observation window 10 is located directly above the clamping groove 5.
[0039] In the above embodiments, even when the top plate of the wire winding channel steel 1 is directly above, workers can clearly see the wire binding situation during winding through the observation window 10, so as to control the binding quality.
[0040] Furthermore, as Figures 1 - 3 shown, the wire binding coil unit 7 includes a reel 71. The diameter of the reel 71 is larger than the diameter of the horizontally placed rod 6. One end of the reel 71 is fixedly welded to the wire winding channel steel 1. A positioning block 72 is fixedly sleeved at one end of the reel 71 close to the wire winding channel steel 1. A wire pushing ring 73 is detachably connected to the side of the positioning block 72 away from the wire winding channel steel 1, and the inner ring of the wire pushing ring 73 is sleeved on the reel 71.
[0041] In the above embodiments, the diameter of the reel 71 of the present application is larger than that of the horizontally placed rod 6, so as to ensure that the small coil of wire bindings wound on the reel 71 can be smoothly sleeved on the horizontally placed rod 6 during use. As Figure 4 shown, when using the wire binding winding device of the present application to wind a small coil of wire bindings, one end of the wire binding can be first fixed to the wire pushing ring 73 from the large coil of wire bindings, and then the wire pushing ring 73 is fixedly connected to the positioning block 72. Then, the worker can hold the holding handle 3 with one hand and hold the wire binding with the other hand to wind a small coil of wire bindings around the reel 71. After making a small coil of wire bindings with the required length, cut it off from the end of the wire binding; as Figure 5 shown, the wire bindings on the large coil of wire bindings can also be cut into multiple wire binding segments in advance as required. When using one of the wire binding segments to make a small coil of wire bindings, repeat the above operations.
[0042] After completing the winding of the wire binding on the reel 71, disassemble the wire pushing ring 73 and the positioning block 72, and use the hand that winds the wire to drag the wire pushing ring 73 to move it along the reel 71 in the direction away from the wire winding channel steel 1 until all the small coils of wire bindings on the reel 71 are taken out of the reel 71, and then disassemble the wire binding end on the wire pushing ring 73, thus completing the production of the small coil of wire bindings.
[0043] Furthermore, as Figure 3 shown, a plurality of inner connecting holes 11 are evenly arranged on the wire pushing ring 73 along the circumferential direction, and a plurality of internally threaded connecting holes 12 are evenly arranged on the positioning block 72 along the circumferential direction of the reel 71. When the inner connecting holes 11 on the wire pushing ring 73 and the internally threaded connecting holes 12 on the positioning block 72 are aligned one by one, they can be connected together by bolts.
[0044] In the above embodiments, after the wire-pushing ring 73 is sleeved on the winding drum 71, it is pushed to the positioning block 72, and the wire-pushing ring 73 is rotated along the winding drum 71 until the inner connecting holes 11 thereon are aligned with the internal threaded connecting holes 12 on the positioning block 72. Then, two bolts can be symmetrically and randomly inserted into two holes where the inner connecting holes 11 and the internal threaded connecting holes 12 are aligned. By screwing the bolts, the wire-pushing ring 73 and the positioning block 72 are fixed together. In this way, it can be ensured that the end of the binding wire fixed on the wire-pushing ring 73 will not move during wire winding. Subsequently, if it is necessary to remove the wire-pushing ring 73, it is only necessary to loosen the bolts fixing them, which is simple and convenient to operate.
[0045] Furthermore, as Figures 3 - 5 shown, a plurality of outer fixing holes 13 are evenly arranged on the outer circumference of the wire-pushing ring 73 outside the plurality of inner connecting holes 11. The diameter of the outer fixing holes 13 is larger than the diameter of the binding wire.
[0046] In the above embodiments, when one end of the binding wire needs to be fixed on the wire-pushing ring 73, the end of the binding wire can be randomly inserted into one of the outer fixing holes 13, and then bent so that when the binding wire is wound around the winding drum 71, this end of the binding wire will not break away from the corresponding outer fixing hole 13. The plurality of outer fixing holes 13 facilitate more choices for workers when threading the binding wire. The diameter of the wire-pushing ring 73 is larger than the diameter of the positioning block 72, and the outer fixing holes 13 are located on the part of the wire-pushing ring 73 that is larger than the positioning block 72, which facilitates the threading operation for workers after fixing the wire-pushing ring 73. Moreover, the diameter of the wire-pushing ring 73 is also larger than the thickness of the wire-winding channel steel 1, which facilitates workers to push the wire-pushing ring 73 along the axis direction of the winding drum 71 from the side of the wire-winding channel steel 1.
[0047] The implementation principle of this embodiment is as follows: Before installing the electric pole, multiple small coil binding wire rings can be prefabricated in advance by using the binding wire winding device of the present application. When fabricating the small coil binding wire rings, the binding wire on the large coil binding wire can be first cut into multiple segments as required, so that multiple workers can fabricate the small coil binding wire rings simultaneously. Then, a worker inserts the end of one of the cut binding wires into one of the outer fixing holes 13 of the wire-pushing ring 73 fixed to the positioning ring, and then applies a small amount of lubricating grease on the winding drum 71 for subsequent quick removal of the small coil binding wire ring from the winding drum 71. Then, a worker holds the holding handle 3 with one hand and holds the binding wire with the other hand and repeatedly winds it around the winding drum 71 until the cut binding wire is completely wound. Then, the bolts fixing the wire-pushing ring 73 and the positioning block 72 are disassembled, and the hand that winds the wire drags the wire-pushing ring 73 to move it along the winding drum 71 in a direction away from the wire-winding channel steel 1, so that it pushes the small coil binding wire ring to completely come out of the winding drum 71, and the fabrication of the small coil binding wire ring is completed. Repeat this operation for other cut binding wires.
[0048] When it is necessary to perform the wire tying operation on the laid guy wires next, after putting the wire tying loop of one small roll on the horizontally placed rod 6, the worker draws out the wire end near the laterally open end of the wire tying loop, pulls the wire end of the wire tying loop to pass through the lateral notch 4 on the top plate of the wire winding channel steel 1, and extends a certain distance downward from it. Then the worker fixes this end of the wire tying loop on the guy wire. Next, the worker can hold the holding handle 3 and drive the entire wire winding channel steel 1 to rotate around the guy wire. During the rotation, the guy wire is always located in the clamping groove 5, so that the wire winding channel steel 1 can be prevented from detaching from the guy wire during the rotation. As the worker continuously rotates the holding handle 3, the wire tying loop on the horizontally placed rod 6 can continuously wind a tight spiral-shaped wire tying on the guy wire. When the appropriate length is wound on the guy wire, the wire tying can be cut off.
[0049] The equipment of the present application not only has the function of making small wire tying loops, but also has the function of quickly winding wire ties on guy wires, and has good practicability. It is also simple and convenient for workers to operate. Moreover, compared with the wire ties wound by pliers in the traditional method, the aesthetics and quality of the wire ties wound in the present application are higher than those of the traditional method.
[0050] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A wire winding device for a pole cable, characterized in that: It comprises a winding channel steel (1), one end of which is welded with an end plate (2), and the outer side of the end plate (2) is welded with a gripping handle (3) along the length direction of the winding channel steel (1); A transverse notch (4) is provided in the middle of the winding channel steel (1), and a positioning groove (5) is provided at the lower end of the winding channel steel (1) on the side of the transverse notch (4) away from the gripping handle (3), wherein the positioning groove (5) penetrates the side walls on the opposite sides of the winding channel steel (1) along the width direction of the winding channel steel (1); A horizontal placement rod (6) is welded to the outer side of the side wall of the winding channel steel (1) adjacent to the closed end of the transverse notch (4) in the width direction, and the horizontal placement rod (6) is located on the side of the transverse notch (4) close to the gripping handle (3); A wire binding coiling unit (7) is provided on the side of the winding channel steel (1) opposite to the horizontally placed rod (6), and the wire binding coiling unit (7) can coil the binding wire into a small coil of binding wire suitable for the horizontally placed rod (6).
2. The wire winding device for electric pole cable according to claim 1, characterized in that: A limiting groove (8) is provided on the closed end of the transverse notch (4) facing the gripping handle (3).
3. The wire winding device for electric pole cable according to claim 2, characterized in that: An arc-shaped guide plate (9) is welded to the inner side of the positioning groove (5) on the side wall of the lower end of the winding channel steel (1) close to the horizontal placement rod (6).
4. The wire winding device for electric pole cable according to claim 1, characterized in that: An observation window (10) is provided on the top plate of the winding channel steel (1), and the observation window (10) is located directly above the positioning groove (5).
5. The wire winding device for electric pole cable according to any one of claims 1 to 4, characterized in that: The wire binding and winding unit (7) comprises a winding drum (71), the diameter of which is greater than the diameter of the horizontally placed rod (6), one end of which is welded and fixed to the winding channel steel (1), a positioning block (72) is fixedly sleeved on one end of the winding drum (71) close to the winding channel steel (1), a wire pushing ring (73) is detachably connected to the side of the positioning block (72) away from the winding channel steel (1), and the inner ring of the wire pushing ring (73) is sleeved on the winding drum (71).
6. The wire winding device for electric pole cable according to claim 5, characterized in that: The wire pushing ring (73) is provided with a plurality of inner connecting holes (11) evenly along the circumference, and the positioning block (72) is provided with a plurality of inner thread connecting holes (12) evenly along the circumference of the winding drum (71). When the inner connecting holes (11) on the wire pushing ring (73) and the inner thread connecting holes (12) on the positioning block (72) are aligned one by one, they can be connected together by bolts.
7. The wire winding device for electric pole cable according to claim 6, characterized in that: The wire pushing ring (73) is evenly provided with a plurality of outer fixing holes (13) on the outer sides of the plurality of inner connecting holes (11) along the circumferential direction, and the diameter of the outer fixing holes (13) is greater than the diameter of the binding wire.