Lubricating distribution assembly

Abstract

The utility model relates to the technical field of lubrication distribution, and provides a lubrication distribution assembly which comprises a storage tank and a distribution mechanism. The temperature sensor is arranged, the temperature sensor monitors the temperature of lubricating oil in the storage tank and transmits data to the controller, the heating pipes are arranged, the controller adjusts the heating temperature and the starting state of the different heating pipes according to the temperature and the liquid level, and energy waste caused by ineffective work of the heating pipes when the liquid level is low is avoided; a liquid level pipe, liquid level sensors and a floating ball are arranged, the floating ball is in sliding connection with the liquid level pipe, the floating ball makes contact with the liquid level sensors at different positions along with the height change of lubricating oil in a storage tank, the liquid level is determined, and data are transmitted to a controller; lubricating oil in the storage tank is uniformly stirred, so that the temperature of the lubricating oil close to the heating pipe is prevented from being too high; according to the utility model, the flowmeter is arranged.

Description

Technical Field

[0001] The utility model relates to the technical field of lubrication distribution, and particularly relates to a lubrication distribution assembly. Background Art

[0002] The lubrication distribution assembly is an indispensable core component in mechanical equipment. It is mainly responsible for accurately distributing lubricating oil to each moving part of the equipment to ensure smooth mechanical operation, reduce wear, and extend service life. Through an intelligent control system, the lubrication distribution assembly can automatically adjust the lubricating oil volume according to the operating state of the equipment to achieve efficient lubrication. At the same time, it can also monitor the working condition of the lubrication system in real time to ensure the stable operation of the equipment under complex working conditions. The high-efficiency and intelligent characteristics of the lubrication distribution assembly help enterprises reduce maintenance costs and improve production efficiency.

[0003] According to the search, the Chinese utility model publication number: CN214425648U discloses an oil-gas lubrication distributor assembly. The oil-gas lubrication distributor assembly of the utility model has a simple structure, is convenient to assemble, and has a low cost. By setting a protective box to protect the distributor and its connection parts, it can effectively reduce corrosion, fracture, detachment and other situations occurring at the distributor joints, thereby ensuring the lubrication quality of the roller bearings and ensuring the stable operation of production. At the same time, through a transparent observation tube, the real-time flow observation function is realized, which is convenient to check the oil-gas supply situation of the bearing lubrication pipeline.

[0004] However, when implementing the above technical solutions, there are some problems that need to be considered: First, when the device works in a low-temperature environment, the lubricating oil will solidify, resulting in difficult outflow and affecting the lubricating oil filling. Second, the distribution joint cannot be accurately measured during use, which is easy to cause waste. Summary of the Utility Model

[0005] The purpose of the content of the utility model is to provide a lubrication distribution assembly to solve the problems raised in the above background art.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: A lubrication distribution assembly includes a storage tank and a distribution mechanism. A controller is arranged on the front surface of the storage tank, a distribution mechanism is arranged on one side of the controller, a stirring rod is arranged inside the storage tank, a heating pipe is arranged inside the tank wall of the storage tank, and a liquid level pipe is arranged on the right side of the storage tank.

[0007] Preferably, a motor is arranged on the top of the storage tank. One end of a connecting rod is connected to the lower part of the motor, and the outer side of the connecting rod is connected to the stirring rod.

[0008] Preferably, a temperature sensor is arranged on the front surface of the connecting rod. Multiple groups of temperature sensors are arranged, and the temperature sensors are electrically connected to the controller.

[0009] Preferably, a plurality of heating pipes are provided, the heating pipes are electrically connected to the controller, and the heating pipes are evenly distributed on the inner wall of the storage tank.

[0010] Preferably, a liquid level sensor is provided inside the liquid level pipe, the liquid level sensors are evenly distributed on the inner wall of the liquid level pipe, the liquid level sensors are electrically connected to the controller, a floating ball is provided inside the liquid level sensors, and the floating ball is slidably connected to the liquid level pipe.

[0011] Preferably, a vacuum pump is connected to the bottom of the storage tank, and a distribution box is connected to the bottom of the vacuum pump.

[0012] Preferably, a solenoid valve is connected to the outside of the distribution box, a plurality of solenoid valves are provided, and the solenoid valves are electrically connected to the controller.

[0013] Preferably, a flow meter is provided outside the solenoid valve, the flow meter is electrically connected to the controller, and a connecting pipe is provided outside the flow meter.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0015] By providing a temperature sensor, the temperature sensor monitors the temperature of the lubricating oil inside the storage tank and transmits the data to the controller. By providing heating pipes, the controller adjusts the temperature and the on / off state of different heating pipes according to the temperature and the liquid level, avoiding energy waste caused by the ineffective operation of the heating pipes when the liquid level is low. By providing a liquid level pipe, a liquid level sensor and a floating ball, the floating ball is slidably connected to the liquid level pipe. The floating ball moves with the change of the height of the lubricating oil inside the storage tank and contacts the liquid level sensors at different positions to determine the liquid level and transmit the data to the controller. By providing a motor, a connecting rod and a stirring rod, the motor works to rotate the stirring rod and stir the lubricating oil inside the storage tank evenly, avoiding the overheating of the lubricating oil near the heating pipes;

[0016] By providing a flow meter, the flow meter monitors the lubricating oil passing through to achieve accurate measurement and avoid waste. By providing a solenoid valve, the controller adjusts the throughput of the solenoid valve according to needs to control the flow of the lubricating oil in the pipeline, ensuring that each lubrication point obtains an appropriate amount of lubrication and achieving accurate distribution of the flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the external structure of the present utility model.

[0018] Figure 2 is a schematic diagram of the internal structure of the storage tank of the present utility model.

[0019] Figure 3Schematic diagram of the cooperation of the motor, connecting rod, stirring rod and temperature sensor of the present utility model.

[0020] Figure 4 Schematic diagram of the cooperation of the liquid level tube, liquid level sensor and floating ball of the present utility model.

[0021] In the figure: 1, storage tank; 2, controller; 3, distribution mechanism; 301, motor; 302, connecting rod; 303, stirring rod; 304, temperature sensor; 305, heating tube; 306, liquid level tube; 307, liquid level sensor; 308, floating ball; 309, vacuum pump; 310, distribution box; 311, solenoid valve; 312, flow meter; 313, connecting pipe. Detailed implementation manners

[0022] In order to make the technical means, creative features, achieved purposes and functions of the present utility model easy to understand, the present utility model will be further described below in conjunction with specific implementation manners.

[0023] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0024] In the description of the present utility model, it should be noted that unless otherwise clearly defined and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the protection scope of the present utility model.

[0026] Please refer to Figures 1-4, An embodiment provided by the present utility model: A lubrication distribution assembly, including a storage tank 1 and a distribution mechanism 3. A controller 2 is provided on the front of the storage tank 1, and a distribution mechanism 3 is provided on one side of the controller 2. A stirring rod 303 is provided inside the storage tank 1, a heating pipe 305 is provided inside the tank wall of the storage tank 1, and a liquid level pipe 306 is provided on the right side of the storage tank 1.

[0027] Specifically, a motor 301 is provided on the top of the storage tank 1. The lower part of the motor 301 is connected to one end of a connecting rod 302, and the outer side of the connecting rod 302 is connected to the stirring rod 303. When the motor 301 works, the stirring rod 303 rotates to stir the lubricating oil inside the storage tank 1 evenly, avoiding the lubricating oil near the heating pipe 305 having too high a temperature.

[0028] Specifically, a temperature sensor 304 is provided on the front of the connecting rod 302. Multiple groups of temperature sensors 304 are provided, and the temperature sensors 304 are electrically connected to the controller 2. The temperature sensors 304 monitor the temperature of the lubricating oil inside the storage tank 1 and transmit the data to the controller 2.

[0029] Specifically, multiple groups of heating pipes 305 are provided, and the heating pipes 305 are electrically connected to the controller 2. The heating pipes 305 are evenly distributed on the inner wall of the storage tank 1. The controller 2 adjusts the temperature and the on-off state of different heating pipes 305 according to the temperature and the liquid level, avoiding waste of energy caused by the ineffective operation of the heating pipes 305 when the liquid level is low.

[0030] Specifically, a liquid level sensor 307 is provided inside the liquid level pipe 306. The liquid level sensors 307 are evenly distributed on the inner wall of the liquid level pipe 306. The liquid level sensors 307 are electrically connected to the controller 2. A floating ball 308 is provided inside the liquid level sensor 307. The floating ball 308 is slidably connected to the liquid level pipe 306. The floating ball 308 changes with the height of the lubricating oil inside the storage tank 1 and contacts different liquid level sensors 307 to determine the liquid level and transmit the data to the controller 2.

[0031] Specifically, a vacuum pump 309 is connected to the bottom of the storage tank 1, and a distribution box 310 is connected to the bottom of the vacuum pump 309. The vacuum pump 309 works to pump out the lubricating oil into the distribution box 310 for distribution.

[0032] Specifically, electromagnetic valves 311 are connected to the outside of the distribution box 310. Multiple groups of electromagnetic valves 311 are provided, and the electromagnetic valves 311 are electrically connected to the controller 2. The controller 2 adjusts the throughput of the electromagnetic valves 311 as needed to control the flow rate of the lubricating oil in the pipeline, ensuring that each lubrication point obtains an appropriate amount of lubrication and achieving precise distribution of the flow rate.

[0033] Specifically, a flowmeter 312 is provided outside the solenoid valve 311. The flowmeter 312 is electrically connected to the controller 2. A connecting pipe 313 is provided outside the flowmeter 312. The flowmeter 312 monitors the lubricating oil passing through it to achieve accurate metering and avoid waste.

[0034] Working principle: When used in a low-temperature environment, the motor 301 operates to rotate the stirring rod 303, stirring the lubricating oil inside the storage tank 1 evenly to prevent the lubricating oil near the heating pipe 305 from having too high a temperature. At the same time, the floating ball 308 changes with the height of the lubricating oil inside the storage tank 1 and contacts the liquid level sensors 307 at different positions to determine the liquid level, and transmits the data to the controller 2. In cooperation with the temperature sensor 304, the temperature of the lubricating oil inside the storage tank 1 is monitored, and the data is transmitted to the controller 2. The controller 2 adjusts the temperature and on / off state of different heating pipes 305 according to the temperature and liquid level to avoid waste of energy caused by the ineffective operation of the heating pipe 305 when the liquid level is low. The vacuum pump 309 operates to pump out the lubricating oil into the distribution box 310 for distribution. The flowmeter 312 monitors the lubricating oil passing through it to achieve accurate metering and avoid waste. The controller 2 adjusts the throughput of the solenoid valve 311 as needed to control the flow rate of the lubricating oil in the pipeline, ensuring that each lubrication point obtains an appropriate amount of lubrication and achieving accurate distribution of the flow rate.

[0035] The above are only embodiments of the present invention. Specific structures and common knowledge such as characteristics well known in the art are not described in detail here. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A lubrication distribution assembly, comprising a storage tank (1) and a distribution mechanism (3), characterized in that: A controller (2) is arranged on the front of the storage tank (1), a distribution mechanism (3) is arranged on one side of the controller (2), a stirring rod (303) is arranged inside the storage tank (1), a heating tube (305) is arranged inside the tank wall of the storage tank (1), and a liquid level tube (306) is arranged on the right side of the storage tank (1).

2. A lubrication distribution assembly according to claim 1, characterized in that: A motor (301) is arranged on the top of the storage tank (1); the bottom of the motor (301) is connected to one end of a connecting rod (302); and the outer side of the connecting rod (302) is connected to a stirring rod (303).

3. A lubrication distribution assembly according to claim 2, characterized in that: A temperature sensor (304) is provided on the front side of the connecting rod (302), and a plurality of groups of the temperature sensors (304) are provided. The temperature sensors (304) are electrically connected to the controller (2).

4. A lubrication distribution assembly according to claim 1, characterized in that: The heating tubes (305) are arranged in multiple groups, the heating tubes (305) are electrically connected to the controller (2), and the heating tubes (305) are evenly distributed on the inner wall of the storage tank (1).

5. A lubrication distribution assembly according to claim 1, characterized in that: A liquid level sensor (307) is arranged inside the liquid level tube (306); the liquid level sensors (307) are evenly distributed on the inner wall of the liquid level tube (306); the liquid level sensor (307) is electrically connected to the controller (2); a float (308) is arranged on the inner side of the liquid level sensor (307); the float (308) is slidably connected to the liquid level tube (306).

6. A lubrication distribution assembly according to claim 1, characterized in that: The bottom of the storage tank (1) is connected to a vacuum pump (309), and the bottom of the vacuum pump (309) is connected to a distribution box (310).

7. A lubrication distribution assembly according to claim 6, characterized in that: The outer side of the distribution box (310) is connected to a solenoid valve (311), and a plurality of groups of the solenoid valves (311) are provided. The solenoid valves (311) are electrically connected to the controller (2).

8. A lubrication distribution assembly according to claim 7, characterized in that: A flow meter (312) is arranged outside the solenoid valve (311); the flow meter (312) is electrically connected to the controller (2); and a connecting pipe (313) is arranged outside the flow meter (312).

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