Ultrasonic hole-forming and groove-forming quality detector

By designing suspension components in the ultrasonic hole-forming mass detector and hanging the ultrasonic sensor, the problem of increasing fatigue strength caused by excessive tension in the wire rope is solved, extending the service life of the wire rope, and optimizing the space utilization of the equipment.

CN223005511UActive Publication Date: 2025-06-20HUBEI DINGKUN TECH CO LTD
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Patent Information

Application Number
CN202421838613.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-20
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

When the existing ultrasonic hole-forming mass detector is suspended by ultrasonic sensors, the wire rope bears too much tension, resulting in an increase in fatigue strength and affecting service life.

Method used

An ultrasonic hole-to-slot mass detector including a mobile frame and suspension assembly is designed. The suspension assembly includes a hanging arm, a guide arm, a slot and a hanging rod, through which the ultrasonic sensor is suspended to reduce dependence on the wire rope.

Benefits of technology

The ultrasonic sensor is suspended by the suspension assembly, which reduces the tension on the wire rope, extends the service life of the wire rope, and reduces the equipment's space by installing the servo motor inside the drum.

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Abstract

The utility model relates to the technical field of hole-forming and groove-forming quality detectors, and discloses an ultrasonic hole-forming and groove-forming quality detector, which comprises a movable frame and an ultrasonic sensor, a take-up reel is rotatably connected between the opposite sides of the front side wall and the rear side wall of the movable frame, and an ultrasonic sensor is arranged on the back side wall of the movable frame. A first roller is rotationally connected between the opposite sides of the front side wall and the rear side wall of the movable frame and located on the outer side of the take-up reel. According to the ultrasonic hole-forming and groove-forming quality detector, the hanging assembly is arranged, after the hanging assembly is used, an ultrasonic sensor is lifted along with pulling of a hanging rope to a hanging rod, the hanging rod firstly touches a guide arm and moves to the position above the guide arm along the outer surface of the guide arm, and the hanging rod moves to the position above the guide arm along with releasing of a second roller to the hanging rope; the hanging rod slides into the clamping groove along the outer surface of the inclined hanging arm to be connected with the hanging arm in an inserted mode, due to the fact that the hanging arm and the movable frame are fixed, the ultrasonic sensor can be hung and placed, the labor intensity increased due to the fact that a hanging rope is used for hanging all the time is reduced, and the service life of the hanging rope is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of hole-forming and groove-forming quality detectors, in particular to an ultrasonic hole-forming and groove-forming quality detector. Background Technique

[0002] An ultrasonic hole-forming and groove-forming quality detector is an instrument based on the principle of underwater ultrasonic ranging, which is used to measure the groove width, groove depth, verticality, etc. of geotechnical engineering, and then evaluate the forming situation of the groove body.

[0003] After searching, Chinese Patent CN213396982U discloses an ultrasonic hole-forming and groove-forming quality detector. By setting a rotating motor, the rotating shaft can be driven to rotate inside the bearing, and at the same time, the brush can be driven to rotate through the connecting rod. Then, the surface of the detector can be cleaned by the brush to prevent excessive impurities on the surface of the detector from affecting the next use. When using the device, the observation window can be used to observe the internal working and cleaning conditions of the chamber. By setting the clamping wheel and the damper, when the steel wire rope is released or wound up, the damper can clamp the surface of the steel wire rope through the clamping wheel, and at the same time, the sundries on the surface of the steel wire rope can be reduced. It can also provide a stable clamping force when the detector moves upward to prevent the detector from shaking left and right. By setting the driving motor, the steel wire rope can be wound up and released through the storage disc, so as to facilitate controlling the descending depth of the detector. By setting the universal wheels, the box body can be moved to the designated position, and at the same time, it is also convenient to move and store the device when it is not in use. It can be seen that this patent realizes the cleaning of the surface of the detector, the clamping of the surface of the steel wire rope, the prevention of the detector from shaking left and right, and the facilitation of pulling the detector to move up and down. However, when the ultrasonic sensor is lifted and placed above, the ultrasonic sensor is still connected to the steel wire rope, and the steel wire rope is still under stress. Long-term hanging will increase the fatigue strength of the steel wire rope and affect the service life of the steel wire rope. Therefore, a corresponding structure needs to be set to hang the ultrasonic sensor, so an ultrasonic hole-forming and groove-forming quality detector is proposed. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides an ultrasonic hole-forming and groove-forming quality detector, which has the advantage of being convenient for hanging.

[0005] In order to achieve the above-mentioned purpose of facilitating hanging, the utility model provides the following technical solutions: an ultrasonic hole-forming and groove-forming quality detector, comprising a movable frame and an ultrasonic sensor, a wire take-up drum is rotatably connected between the front side wall and the rear side wall of the movable frame on the opposite side, a first roller is rotatably connected between the front side wall and the rear side wall of the movable frame and located on the outside of the wire take-up drum, a second roller is rotatably connected between the front side wall and the rear side wall of the movable frame and located on the outside of the first roller, two mounting frames are fixedly installed on the rear side wall of the movable frame, a first servo motor is fixedly installed on the mounting frame on one side, and a second servo motor is fixedly installed on the mounting frame on the other side, the first servo motor is located inside the first roller, and the second servo motor is located inside the wire take-up drum, and a suspension assembly is provided on the movable frame;

[0006] The suspension assembly includes a hanging arm, a guide arm, a slot and a hanging rod. The hanging arm is fixedly installed on the top wall of the mobile frame, the guide arm is fixedly connected to the tail of the hanging arm, the slot is opened on the hanging arm, the hanging rod is hinged on the top of the ultrasonic sensor, and the hanging rod is plugged into the slot.

[0007] Furthermore, the outer surface of the output shaft of the first servo motor is fixedly connected to the first roller, and the outer surface of the output shaft of the second servo motor is fixedly connected to the take-up drum.

[0008] Furthermore, the hanging arm is obliquely arranged on the top wall of the moving frame, the guide arm is in an arc shape, and control cabinets are installed on both sides of the inner top wall of the moving frame.

[0009] Furthermore, a threaded rod is rotatably connected between the front side wall and the rear side wall of the movable frame and located above the wire take-up drum. Sprockets are fixedly installed on the outer surfaces of the wire take-up drum, the first roller, the second roller and the threaded rod. The outer surface of the sprocket is transmission-connected with a chain.

[0010] Furthermore, a fixing rod is fixedly installed between the front side wall and the opposite side of the rear side wall of the movable frame, and the outer surface of the threaded rod is threadedly connected with a movable seat which is slidably connected to the fixing rod.

[0011] Furthermore, the front side wall, rear side wall and inner top wall of the movable frame are fixedly installed with a fixing frame, the inner sides of the movable seat and the fixing frame are rotatably connected to guide wheels, and the hanging rod is tied with a hanging rope that passes through the guide wheel and is connected to the outer surface of the second roller.

[0012] Compared with the prior art, the utility model provides an ultrasonic hole-forming and groove-forming quality detector, which has the following beneficial effects:

[0013] The ultrasonic hole and groove forming quality detector is provided with a suspension assembly. After the suspension assembly is used, as the hanging rope pulls the hanging rod, the ultrasonic sensor is lifted accordingly. The hanging rod first touches the guiding arm and moves along the outer surface of the guiding arm to the upper part of the guiding arm. As the second roller releases the hanging rope, the hanging rod slides along the outer surface of the inclined hanging arm into the clamping groove and is inserted into the hanging arm. Since the hanging arm is fixed to the moving vehicle frame, the ultrasonic sensor can be suspended and placed, reducing the labor intensity caused by continuously using the hanging rope to suspend and extending the service life of the hanging rope. By placing the first servo motor inside the first roller and the second servo motor inside the wire reel, the situation of increasing the occupied space caused by installing the first servo motor and the second servo motor outside the moving vehicle frame is reduced, which is beneficial to making full use of the internal space of the wire reel and the first roller. Description of the Drawings

[0014] Figure 1 It is a front three-dimensional schematic diagram of the structure of the present utility model;

[0015] Figure 2 It is a front three-dimensional sectional view of the structure of the present utility model;

[0016] Figure 3 It is a rear three-dimensional sectional view of the structure of the present utility model;

[0017] Figure 4 It is an upper three-dimensional sectional view of the structure of the present utility model.

[0018] In the figure: 1 moving vehicle frame, 2 ultrasonic sensor, 3 wire reel, 4 first roller, 5 second roller, 6 mounting bracket, 7 first servo motor, 8 second servo motor, 9 suspension assembly, 91 hanging arm, 92 guiding arm, 93 clamping groove, 94 hanging rod, 10 control cabinet, 11 threaded rod, 12 sprocket, 13 chain, 14 fixed rod, 15 movable seat, 16 fixed frame, 17 guiding wheel, 18 hanging rope, 19 cable. Detailed Embodiment

[0019] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0020] Please refer to Figures 1-3, An ultrasonic hole-forming and groove-forming quality detector, which includes a mobile frame 1 and an ultrasonic sensor 2. A cable 19 is connected to the ultrasonic sensor 2. A wire reel 3 is rotatably connected between the opposite sides of the front side wall and the rear side wall of the mobile frame 1 for winding the cable 19. A first roller 4 is rotatably connected between the opposite sides of the front side wall and the rear side wall of the mobile frame 1 and is located outside the wire reel 3. The first roller 4 can rotate on the mobile frame 1. A second roller 5 is rotatably connected between the opposite sides of the front side wall and the rear side wall of the mobile frame 1 and is located outside the first roller 4. The second roller 5 can rotate on the mobile frame 1 to wind or release the hanging rope 18, driving the lifting or lowering of the ultrasonic sensor 2.

[0021] Among them, two mounting brackets 6 are fixedly installed on the rear side wall of the mobile frame 1. A first servo motor 7 is fixedly installed on one mounting bracket 6. The outer surface of the output shaft of the first servo motor 7 is fixedly connected to the first roller 4. When the first servo motor 7 is started, the first roller 4 rotates to gradually perform the work of pulling up or releasing the hanging rope 18. A second servo motor 8 is fixedly installed on the other mounting bracket 6. The outer surface of the output shaft of the second servo motor 8 is fixedly connected to the wire reel 3. When the second servo motor 8 is started, the wire reel 3 rotates to gradually perform the work of winding or releasing the cable 19. The first servo motor 7 is located inside the first roller 4, reducing the occupied space of the first servo motor 7 on the mobile frame 1. The second servo motor 8 is located inside the wire reel 3, reducing the occupied space of the second servo motor 8 on the mobile frame 1. Furthermore, the internal space of the wire reel 3 and the first roller 4 is fully utilized. Control cabinets 10 are installed on both sides of the inner top wall of the mobile frame 1.

[0022] Please refer to Figures 2-4 , A suspension assembly 9 is provided on the mobile frame 1. The suspension assembly 9 includes a hanging arm 91, a guiding arm 92, a card slot 93 and a hanging rod 94. The hanging arm 91 is fixedly installed on the top wall of the mobile frame 1. The hanging arm 91 is inclined on the top wall of the mobile frame 1. The guiding arm 92 is fixedly connected to the tail of the hanging arm 91. The hanging rod 94 is in contact with the hanging arm 91 and the guiding arm 92. The shape of the guiding arm 92 is arc-shaped. The hanging rod 94 can move along the arc-shaped guiding arm 92 to the upper part of the guiding arm 92 and then be inserted into the card slot 93 for limiting. The card slot 93 is opened on the hanging arm 91. The hanging rod 94 can move along the hanging arm 91 to the card slot 93 for hanging. The hanging rod 94 is hinged to the top of the ultrasonic sensor 2. The hanging rod 94 is inserted into the card slot 93, enabling the hanging arm 91 provided with the card slot 93 to support the hanging rod 94, facilitating the suspension of the ultrasonic sensor 2, reducing the fatigue strength caused by continuously pulling with the hanging rope 18, and prolonging the service life of the hanging rope 18.

[0023] Please refer to Figures 2-4A threaded rod 11 is rotatably connected between the front side wall and the rear side wall of the mobile frame 1 and located above the take-up drum 3. The outer surfaces of the take-up drum 3, the first roller 4, the second roller 5 and the threaded rod 11 are all fixedly installed with a sprocket 12. The outer surface of the sprocket 12 is transmission-connected with a chain 13. Under the transmission of the sprocket 12 and the chain 13, the take-up drum 3 rotates to reel or release the cable 19, and the second roller 5 rotates to reel or release the hanging rope 18, thereby driving the ultrasonic sensor 2 to rise and fall. A fixed rod 14 is fixedly installed between the front side wall and the rear side wall of the mobile frame 1. The outer surface of the threaded rod 11 is threadedly connected with a movable seat 15 slidably connected to the fixed rod 14, limiting the freedom of the rotation direction of the movable seat 15 so that the movable seat 15 can only move. The movable seat 15 pulls the cable 19 to move during the winding or releasing process, avoiding the cable 19 being entangled at only one position on the outer surface of the take-up drum 3, thereby ensuring the uniformity of the cable 19 when it is wound.

[0024] In addition, the front side wall, the rear side wall and the inner top wall of the mobile frame 1 are fixedly installed with a fixing frame 16, and the inner sides of the movable seat 15 and the fixing frame 16 are rotatably connected with guide wheels 17 for guiding the hanging rope 18 and the cable 19. The cable 19 is wound around the outer surface of the take-up drum 3, and the cable 19 also passes through the guide wheel 17. The hanging rod 94 is tied with a hanging rope 18 that passes through the guide wheel 17 and is connected to the outer surface of the second roller 5. The hanging rod 94 is used to pull or release the hanging rod 94, thereby driving the ultrasonic sensor 2 to rise and fall, so as to detect the width, verticality, collapse expansion and contraction position and inclination direction of the underground continuous wall groove.

[0025] When the present embodiment is in use, the first servo motor 7 and the second servo motor 8 are started, and the take-up drum 3, the threaded rod 11, the first roller 4 and the second roller 5 are rotated under the transmission of the sprocket 12 and the chain 13. The take-up drum 3 rotates to reel the cable 19 wound on the outer surface of the take-up drum 3, and the threaded rod 11 rotates to drive the movable seat 15 to move, so that the cable 19 is evenly wound on the outer surface of the take-up drum 3. The rotation of the second roller 5 can pull the hanging rope 18 to lift the hanging rod 94, and the ultrasonic sensor 2 is driven to rise. The hanging rod 94 touches the guide arm 92 and moves along the outer surface of the guide arm 92 to the top of the guide arm 92. With the reversal of the second roller 5, a part of the hanging rope 18 is released, and the hanging rod 94 slides into the card slot 93 along the outer surface of the inclined hanging arm 91 and plugs into the hanging arm 91, thereby completing the suspension of the ultrasonic sensor 2.

[0026] The beneficial effects of the above embodiments are:

[0027] The ultrasonic hole and groove forming quality detector is provided with a suspension assembly 9. After the suspension assembly 9 is used, as the hanging rope 18 pulls the hanging rod 94, the ultrasonic sensor 2 is lifted accordingly. The hanging rod 94 first touches the guiding arm 92 and moves along the outer surface of the guiding arm 92 to the upper part of the guiding arm 92. As the second roller 5 releases the hanging rope 18, the hanging rod 94 slides along the outer surface of the inclined hanging arm 91 into the card slot 93 and is inserted into the hanging arm 91. Since the hanging arm 91 is fixed to the moving vehicle frame 1, the ultrasonic sensor 2 can be suspended and placed, reducing the labor intensity caused by continuously using the hanging rope 18 for suspension and extending the service life of the hanging rope 18. By placing the first servo motor 7 inside the first roller 4 and the second servo motor 8 inside the wire reel 3, the situation of increased occupied space caused by installing the first servo motor 7 and the second servo motor 8 outside the moving vehicle frame 1 is reduced, which is beneficial to making full use of the internal space of the wire reel 3 and the first roller 4.

[0028] The first servo motor 7 and the second servo motor 8 mentioned in the text are both electrically connected to the main controller and the power supply. The main controller can be a conventional known device such as a computer for control, and the existing publicly disclosed electrical connection technology will not be elaborated in the text.

[0029] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic hole-forming and groove-forming quality detector, characterized in that: The invention comprises a movable frame (1) and an ultrasonic sensor (2); a take-up drum (3) is rotatably connected between the front side wall and the rear side wall of the movable frame (1); a first roller (4) is rotatably connected between the front side wall and the rear side wall of the movable frame (1) and located outside the take-up drum (3); a second roller (5) is rotatably connected between the front side wall and the rear side wall of the movable frame (1) and located outside the first roller (4); two mounting frames (6) are fixedly mounted on the rear side wall of the movable frame (1); a first servo motor (7) is fixedly mounted on one side of the mounting frames (6); a second servo motor (8) is fixedly mounted on the other side of the mounting frames (6); the first servo motor (7) is located inside the first roller (4); the second servo motor (8) is located inside the take-up drum (3); and a suspension assembly (9) is provided on the movable frame (1); The suspension assembly (9) comprises a suspension arm (91), a guide arm (92), a slot (93) and a hanging rod (94); the suspension arm (91) is fixedly mounted on the top wall of the mobile frame (1); the guide arm (92) is fixedly connected to the rear end of the suspension arm (91); the slot (93) is provided on the suspension arm (91); the hanging rod (94) is hinged to the top of the ultrasonic sensor (2); and the suspension rod (94) is plugged into the slot (93).

2. The ultrasonic hole-forming and groove-forming quality detector according to claim 1, characterized in that: The outer surface of the output shaft of the first servo motor (7) is fixedly connected to the first roller (4), and the outer surface of the output shaft of the second servo motor (8) is fixedly connected to the take-up drum (3).

3. The ultrasonic hole-forming and groove-forming quality detector according to claim 1, characterized in that: The hanging arm (91) is tiltedly arranged on the top wall of the moving frame (1); the guide arm (92) is arc-shaped; and control cabinets (10) are installed on both sides of the inner top wall of the moving frame (1).

4. The ultrasonic hole-forming and groove-forming quality detector according to claim 1, characterized in that: A threaded rod (11) is rotatably connected between the front side wall and the rear side wall of the movable frame (1) and located above the wire take-up drum (3); sprockets (12) are fixedly mounted on the outer surfaces of the wire take-up drum (3), the first roller (4), the second roller (5) and the threaded rod (11); and a chain (13) is transmission-connected to the outer surface of the sprocket (12).

5. The ultrasonic hole-forming and groove-forming quality detector according to claim 4 is characterized in that: A fixing rod (14) is fixedly installed between the front side wall and the opposite side wall of the moving frame (1), and a movable seat (15) slidably connected to the fixing rod (14) is threadedly connected to the outer surface of the threaded rod (11).

6. The ultrasonic hole-forming and groove-forming quality detector according to claim 5, characterized in that: A fixing frame (16) is fixedly mounted on the front side wall, the rear side wall and the inner top wall of the movable frame (1), the inner sides of the movable seat (15) and the fixing frame (16) are rotatably connected to guide wheels (17), and a hanging rope (18) is tied to the hanging rod (94) and passes through the guide wheel (17) and is connected to the outer surface of the second roller (5).

Citation Information

Patent Citations

  • Ultrasonic pore-forming and groove-forming quality detector

    CN213396982U