Insulator die-filling tool device

Abstract

The utility model discloses an insulator die-filling tool device which comprises a workbench, two sliding rails are symmetrically and fixedly arranged on the upper portion of the workbench in the length direction of the workbench, and two sliding bases are oppositely arranged on the two sliding rails. The upper portion of each sliding base is rotationally provided with a rotating platform, and the lower portion of each sliding base is provided with a reversing mechanism used for driving the corresponding rotating platform to rotate. Mould matched with each other and used for processing a three-phase common box type insulator are arranged on the upper portions of the two rotating platforms. According to the tool, the sliding base is connected with the rotating platform, the sliding base is pulled to move left and right relative to the mold, and the three-phase box-sharing basin-type insulator mold can move in parallel; overall die filling of the three-phase common-box basin-type insulator die is evenly achieved, the bumping problem caused by conductor bumping due to non-parallel die assembly in the die filling process can be effectively solved, and damage to a three-phase common-box basin-type insulator die body can be avoided.

Description

Technical Field

[0001] The utility model relates to the technical field of insulator manufacturing, in particular to an insulator mold loading tooling device. Background Art

[0002] Metal-enclosed gas-insulated switchgear (GIS) has the advantages of compact structure, small floor area, high reliability, flexible configuration, convenient installation, strong safety, and strong environmental adaptability. Therefore, it is widely used in the fields of high voltage, extra-high voltage, and ultra-high voltage. As an important part of GIS, the three-phase common box pot-type insulator plays the role of isolating the gas chamber and supporting the conductor, and its importance is self-evident. During the manufacturing process of the three-phase common box pot-type insulator, a mold loading tooling is required. However, when most mold loading toolings are used for operation, due to the inconsistent torque directions of the applied forces, there may be problems such as knocking caused by the shaking of the mold and the conductor during the mold loading process. Due to the poor mold loading process of the three-phase common box pot-type insulator, problems such as basin body friction and other problems often occur, resulting in equipment discharge and insufficient airtightness. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an insulator mold loading tooling device to solve the technical problems existing in the above background art.

[0004] To solve the above technical problems, the utility model adopts the following technical solutions:

[0005] An insulator mold loading tooling device of the utility model includes a workbench. Two sliding rails are symmetrically and fixedly arranged on the upper part of the workbench along its length direction. Two sliding bases are oppositely arranged on the two sliding rails. A rotating platform is rotatably arranged on the upper part of each sliding base, and a reversing mechanism for driving the rotating platform to rotate is arranged on the lower part. Molds for processing three-phase common box insulators that are adapted to each other are arranged on the upper parts of the two rotating platforms.

[0006] Furthermore, limiting blocks are fixedly arranged between the two sliding rails at both ends of the workbench.

[0007] Furthermore, each reversing mechanism includes a motor fixedly arranged at the bottom of the sliding base. A driving gear is arranged on the driving shaft of the motor. A rotating shaft rotatably connected to the sliding base is arranged at the bottom of the rotating platform, and a driven gear adapted to the driving gear is arranged at the lower end of the rotating shaft.

[0008] Furthermore, each mold is detachably connected to the corresponding rotating platform through two symmetrically arranged fixed bases.

[0009] Further, a plurality of mounting grooves are evenly formed in the upper part of the rotating platform, and each of the fixed bases is connected to the rotating platform through two connecting screws adapted to the mounting grooves.

[0010] Compared with the prior art, the beneficial technical effects of the present utility model are as follows:

[0011] The tooling of the present utility model is connected to the rotating platform through the sliding base. By pulling the sliding base to move left and right relative to the mold, the three-phase coaxial pot-type insulator mold can be translated parallelly. The overall mold installation of the three-phase coaxial pot-type insulator mold can be achieved evenly, effectively reducing the problem of knocking and bumping caused by uneven mold closing during the mold installation process, avoiding damage to the body of the three-phase coaxial pot-type insulator mold, and ensuring the surface quality. It has the characteristics of simple structure, stable performance, and convenient operation. Description of the Drawings

[0012] The present utility model will be further described below with reference to the drawings.

[0013] Figure 1 It is a schematic structural view of the present utility model in the state where the mold is aligned;

[0014] Figure 2 It is a schematic structural view of the present utility model in the state where the mold is flipped;

[0015] Figure 3 It is a schematic structural view of the commutation mechanism of the present utility model;

[0016] Description of the reference numerals: 1, workbench; 2, slide rail; 3, sliding base; 4, rotating platform; 5, motor; 6, driving gear; 7, rotating shaft; 8, driven gear; 9, mold; 10, fixed base; 11, connecting screw; 12, limit stop. Detailed Embodiment

[0017] As Figures 1 - 3 shown, an insulator mold installation tooling device includes a workbench 1. Two slide rails 2 are symmetrically and fixedly installed on the upper part of the workbench 1 along its length direction, and each of the slide rails 2 is fixedly connected to the workbench 1 through bolts.

[0018] Two sliding bases 3 are slidably installed on the two slide rails 2 oppositely, and both sides of the bottoms of the two sliding bases 3 are respectively in sliding fit with the two slide rails 2. Rotating platforms 4 are respectively rotatably installed on the upper parts of the sliding bases 3, and a commutation mechanism for driving the rotating platforms 4 to rotate is arranged at the lower parts.

[0019] In this embodiment, each of the commutation mechanisms includes a motor 5 fixedly installed at the bottom of the sliding base 3, and a driving gear 6 is installed on the driving shaft of the motor 5; a rotating shaft 7 rotatably connected to the sliding base 3 is provided at the bottom of the rotating platform 4, and a driven gear 8 adapted to the driving gear 6 is installed at the lower end of the rotating shaft 7.

[0020] Molds 9 adapted for processing three-phase common box insulators are detachably installed on the upper parts of the two rotating platforms 4. Specifically: each of the molds is detachably connected to the corresponding rotating platform 4 through two symmetrically arranged fixed bases 10. A plurality of installation grooves are uniformly formed in the upper part of the rotating platform 4, and each of the fixed bases 10 is connected to the rotating platform 4 through two connecting screws 11 adapted to the installation grooves.

[0021] In addition, in this embodiment, vertical limit blocks 12 are fixedly arranged between the two slide rails 2 at both ends of the workbench 1 to prevent the sliding base 3 from detaching from the workbench 1.

[0022] The use process of the present utility model is as follows:

[0023] First, hoist the mold to a position close to the workbench, and use a hoisting crane and other related machines to place the separated molds on the rotating platform. Fix the two parts of the molds to the corresponding rotating platforms respectively through the fixed bases and the connecting screws. Then, move the sliding base to separate the molds. At this time, start the transmission mechanism between the rotating platform and the sliding base. The motor drives the driving gear, and then the driven gear drives the rotating platform to rotate 90 degrees. At this time, the molds are commuted accordingly. Subsequently, wipe the two parts of the molds, and avoid knocking the internal inserts of the molds during this process. After the mold wiping process is completed, reverse the above steps, slowly close the two wiped molds through the sliding platform, and then lock the molds, etc. to perform the next process.

[0024] The above-described embodiments are only descriptions of the preferred embodiments of the present utility model, and do not limit the scope of the present utility model. Without departing from the design spirit of the present utility model, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present utility model shall fall within the protection scope determined by the claims of the present utility model.

Claims

1. An insulator die tooling device, characterized in that: It comprises a workbench, the upper part of which is symmetrically fixed with two slide rails along its length direction, two sliding bases are oppositely arranged on the two slide rails, a rotating platform is rotatably arranged on the upper part of each sliding base, and a reversing mechanism for driving the rotating platform to rotate is arranged at the lower part; the upper parts of the two rotating platforms are provided with matching molds for processing three-phase common box insulators.

2. The insulator mold assembly device according to claim 1, characterized in that: Limiting blocks are fixedly arranged at both ends of the workbench between the two slide rails.

3. The insulator mold assembly device according to claim 1, characterized in that: Each of the reversing mechanisms includes a motor fixedly arranged at the bottom of the sliding base, and a driving gear is arranged on the driving shaft of the motor; a rotating shaft rotatably connected to the sliding base is arranged at the bottom of the rotating platform, and a driven gear matched with the driving gear is arranged at the lower end of the rotating shaft.

4. The insulator mold assembly device according to claim 1, characterized in that: Each of the molds is detachably connected to the corresponding rotating platform via two symmetrically arranged fixed bases.

5. The insulator mold assembly device according to claim 4, characterized in that: A plurality of mounting grooves are evenly arranged on the upper portion of the rotating platform, and each of the fixed bases is connected to the rotating platform via two connecting screws matched with the mounting grooves.

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