Cleaning, disinfecting and smashing mechanism applied to straw

By designing a straw treatment device that includes cleaning, disinfection and crushing functions, the problem of the inability to effectively remove sludge, impurities and bacteria in the surface and internal straws in the prior art is solved, and efficient cleaning, disinfection and crushing are achieved, and processing efficiency and resource utilization are improved.

CN223008075UActive Publication Date: 2025-06-24JIAXING TONGAO ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422249194.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-06-24
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

Existing straw treatment devices cannot effectively remove sludge, impurities and bacteria on the surface and inside of the straw, resulting in low subsequent treatment efficiency and waste of resources.

Method used

A straw cleaning and disinfection crushing device including a cleaning box, a disinfection box and a crushing mechanism is designed. Surface rinsing and cleaning is performed through high-pressure spray heads and cleaning rollers, internal disinfection is performed using disinfectant and vibration structures, and straw is crushed to the appropriate particle size through a crusher.

Benefits of technology

The sludge, impurities and bacteria on the surface and inside of the straw are effectively removed, which improves the cleanliness and disinfection effect of the straw, reduces the volume of the straw, and improves the subsequent treatment efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of straw processing, and discloses a straw cleaning, disinfecting and smashing mechanism which comprises a support, the upper surface of the support is fixedly connected with a cleaning box, and the interior of the cleaning box is fixedly connected with a cleaning motor, a cleaning roller, a cleaning water tank and a cleaning water pump. The straw smashing device is reasonable in structure, water in the cleaning water tank can be discharged into the butt joint base through the cleaning water pump, then the surface of straw can be washed through the high-pressure spray head, disinfectant is discharged into the disinfection box through the disinfection water pump, the smashing roller is rotated through the butt joint motor, the straw can be preliminarily smashed, and the straw smashing effect is good. A vibration structure is driven by a vibration motor, so that a disinfection box vibrates to facilitate sufficient disinfection of straws by a disinfectant, an auxiliary plate is rotated by an auxiliary motor after the straws are disinfected, so that the straws fall into a collection box, the straws can be dried by a heating structure, and meanwhile, a crusher is rotated by a crushing motor, so that the straws are dried. And the primarily crushed straws can be crushed to a proper particle size.
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Description

Technical Field

[0001] The utility model relates to the technical field of straw treatment, in particular to a straw cleaning, disinfecting and pulverizing mechanism. Background Art

[0002] Straw is a by-product in the production of field crops, and its annual output is huge. Traditional straw treatment methods such as burning or composting have problems of environmental pollution and resource waste.

[0003] A straw disinfection device disclosed in the Chinese utility model patent application publication specification CN220472184U. Although the connection between the second bevel gear and the synchronous rod is made more stable through the setting of the groove, improving the stability of the device, the existing device does not solve the problems that a large amount of sludge and impurities remain on the surface of the straw and cannot be directly used for subsequent treatment, the bacteria remaining inside the straw affect subsequent treatment, and at the same time, the disinfection method of the existing device is too single and is not conducive to completely eliminating the bacteria inside it, the volume of the straw is too large after cleaning and disinfection, affecting the subsequent treatment efficiency, and the humidity inside the straw is too high, making it inconvenient for subsequent treatment. Therefore, we propose a new device to solve the above problems. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] In view of the deficiencies of the prior art, the utility model provides a straw cleaning, disinfecting and pulverizing mechanism, which solves the problems that the residual sludge, impurities and bacteria on the surface of the straw affect subsequent treatment, and at the same time, the large volume of the straw easily affects the subsequent treatment efficiency.

[0006] (II) Technical Solutions

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions: A straw cleaning, disinfecting and pulverizing mechanism includes a bracket. The upper surface of the bracket is fixedly connected with a cleaning box. A cleaning motor is fixedly connected inside the cleaning box. One end of the cleaning motor is inserted with a cleaning roller. The upper surface of the bracket is fixedly connected with a cleaning water tank. One side of the cleaning water tank is inserted with a cleaning water pump. One end of the cleaning water pump is inserted with a cleaning pipe. The other end of the cleaning pipe is fixedly connected with a docking seat. The lower surface of the docking seat is inserted with a high-pressure spray head. One side of the cleaning box is fixedly connected with a hydraulic device. One end of the hydraulic device is fixedly connected with a push plate. A driving motor is fixedly connected inside the cleaning box. One end of the driving motor is inserted with a baffle. The upper surface of the bracket is fixedly connected with a shock absorber. The upper surface of the shock absorber is fixedly connected with a disinfection box.

[0008] Optionally, a drain hole is opened on the upper surface of the bracket, and a sewage tank is provided on the lower surface of the bracket. The drain hole is adapted to the sewage tank.

[0009] Optionally, a water inlet hole is provided on the upper surface of the docking seat, and the docking seat is adapted to the cleaning pipe through the water inlet hole.

[0010] Optionally, a connection hole is provided inside the cleaning tank, the cleaning tank is rotatably connected to the baffle through the connection hole, and a filter screen is provided inside the cleaning tank.

[0011] Optionally, a disinfectant solution tank is fixedly connected to the upper surface of the bracket, a disinfection water pump is inserted into one side of the disinfectant solution tank, the other end of the disinfection water pump is inserted with a disinfection pipe, a docking motor is fixedly connected to the inside of the disinfection tank, a crushing roller is inserted into one end of the docking motor, a vibration motor is fixedly connected to the lower surface of the disinfection tank, a vibration structure is inserted into one end of the vibration motor, a through hole is provided on one side of the disinfection tank, and the disinfection tank is adapted to the disinfection pipe through the through hole.

[0012] Optionally, an auxiliary motor is fixedly connected to the inside of the disinfection tank, an auxiliary plate is inserted into one end of the auxiliary motor, a hole is provided inside the disinfection tank, and the disinfection tank is rotatably connected to the auxiliary plate through the hole.

[0013] Optionally, a collection box is fixedly connected to the upper surface of the bracket, a moving motor is fixedly connected to the inside of the disinfection tank, a moving lead screw is inserted into one end of the moving motor, a moving seat is threadedly penetrated through the surface of the moving lead screw, a sliding groove is provided on one side of the collection box, and the collection box is slidably connected to the moving seat through the sliding groove.

[0014] Optionally, a crushing motor is fixedly connected to the inside of the moving seat, a crusher is inserted into one end of the crushing motor, a filter plate is fixedly connected to the inside of the collection box, a heating structure is fixedly connected to the inside of the collection box, and a drain valve is provided on the other side of the collection box.

[0015] In summary, the technical effects and advantages of the present utility model are as follows:

[0016] 1. The structure of the present utility model is reasonable. By putting the straw into the inside of the cleaning tank, the water in the cleaning water tank can be discharged into the inside of the docking seat through the cleaning pipe by the cleaning water pump, and then through the high-pressure spray head, the surface of the straw can be rinsed. While rinsing, the cleaning roller can be rotated by the cleaning motor to assist in cleaning the straw. The sewage after cleaning flows into the sewage tank through the filter screen and the drain hole, solving the problem that a large amount of sludge and impurities remain on the surface of the straw and cannot be directly used for subsequent treatment, achieving the effect of separating the sludge and impurities on its surface from the straw through rinsing and brushing, and greatly enhancing the cleanliness of the straw surface.

[0017] 2. In the present utility model, the baffle is rotated by driving the motor to rotate the baffle, and then the hydraulic device is used to make the push plate discharge the washed straw into the disinfection box. The disinfectant in the disinfectant liquid tank is discharged into the disinfection box through the disinfection pipe by the disinfection water pump until the straw is completely soaked in the disinfectant. While disinfecting, the crushing roller is rotated by the docking motor to preliminarily crush the straw. Then, the vibration structure is driven by the vibration motor to make the disinfection box vibrate, which is convenient for the disinfectant to fully disinfect the straw. The shock absorber can be used to shock-absorb the disinfection box, solving the problem that the residual bacteria inside the straw affect the subsequent treatment, and at the same time, the existing device has too single disinfection method and is not conducive to completely eliminating the bacteria inside it. It achieves the effect of soaking the straw with the disinfectant, then preliminarily crushing it, and vibrating it at the same time to facilitate the disinfection of the straw by the disinfectant, greatly enhancing the disinfection effect of the straw. After the straw is disinfected, the auxiliary plate is rotated by the auxiliary motor to make the straw and the disinfectant fall into the collection box. The straw and the disinfectant are separated by the filter plate, and the disinfectant is discharged through the drain valve. The temperature inside the collection box is increased by the heating structure to dry the straw. At the same time, the crusher is rotated by the crushing motor, and the moving screw is rotated by the moving motor to make the moving seat move parallel, so that the preliminarily crushed straw can be crushed to an appropriate particle size, solving the problems that the volume of the straw is too large after cleaning and disinfection, affecting the subsequent treatment efficiency, and the humidity inside the straw is too high, which is not conducive to subsequent treatment. It achieves the effect of being able to crush it to an appropriate particle size according to the requirements and then drying it to facilitate subsequent treatment, greatly enhancing the treatment efficiency of the straw. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic structural diagram of the present utility model;

[0019] Figure 2 is an exploded schematic view of the cleaning box structure of the present utility model;

[0020] Figure 3 is an exploded schematic view of the disinfection box structure of the present utility model;

[0021] Figure 4 is an exploded schematic view of the bracket structure of the present utility model;

[0022] Figure 5 is an exploded schematic view of the collection box structure of the present utility model.

[0023] In the figure: 1, support; 2, cleaning tank; 3, cleaning motor; 4, cleaning roller; 5, cleaning water tank; 6, cleaning water pump; 7, cleaning pipe; 8, docking seat; 9, high-pressure nozzle; 10, hydraulic device; 11, push plate; 12, driving motor; 13, baffle; 14, shock absorber; 15, disinfection tank; 16, disinfectant solution tank; 17, disinfection water pump; 18, disinfection pipe; 19, docking motor; 20, crushing roller; 21, vibration motor; 22, vibration structure; 23, auxiliary motor; 24, auxiliary plate; 25, collection box; 26, moving motor; 27, moving lead screw; 28, moving seat; 29, crushing motor; 30, crusher; 31, filter plate; 32, heating structure. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment: Refer to Figures 1 - 5 A straw cleaning, disinfecting and crushing mechanism shown, including a support 1, a cleaning tank 2 is fixedly connected to the upper surface of the support 1, a cleaning motor 3 is fixedly connected to the inside of the cleaning tank 2, a cleaning roller 4 is inserted at one end of the cleaning motor 3, a cleaning water tank 5 is fixedly connected to the upper surface of the support 1, a cleaning water pump 6 is inserted on one side of the cleaning water tank 5, a cleaning pipe 7 is inserted at one end of the cleaning water pump 6, the other end of the cleaning pipe 7 is fixedly connected to a docking seat 8, a high-pressure nozzle 9 is inserted on the lower surface of the docking seat 8, a hydraulic device 10 is fixedly connected to one side of the cleaning tank 2, a push plate 11 is fixedly connected to one end of the hydraulic device 10, a driving motor 12 is fixedly connected to the inside of the cleaning tank 2, a baffle 13 is inserted at one end of the driving motor 12, a shock absorber 14 is fixedly connected to the upper surface of the support 1, and a disinfection tank 15 is fixedly connected to the upper surface of the shock absorber 14.

[0026] As a preferred implementation mode in this embodiment, as Figures 1 - 3As shown in the figure, a cleaning tank 2 is fixedly connected to the upper surface of the support 1. A drain hole is provided on the upper surface of the support 1, and a sewage tank is provided on the lower surface of the support 1. The drain hole is adapted to the sewage tank. A cleaning motor 3 is fixedly connected inside the cleaning tank 2. One end of the cleaning motor 3 is inserted with a cleaning roller 4. A cleaning water tank 5 is fixedly connected to the upper surface of the support 1. A cleaning water pump 6 is inserted on one side of the cleaning water tank 5. One end of the cleaning water pump 6 is inserted with a cleaning pipe 7. The other end of the cleaning pipe 7 is fixedly connected to a docking seat 8. A water inlet hole is provided on the upper surface of the docking seat 8. The docking seat 8 is adapted to the cleaning pipe 7 through the water inlet hole. A high-pressure spray head 9 is inserted on the lower surface of the docking seat 8. A hydraulic device 10 is fixedly connected to one side of the cleaning tank 2. One end of the hydraulic device 10 is fixedly connected to a push plate 11. A driving motor 12 is fixedly connected inside the cleaning tank 2. One end of the driving motor 12 is inserted with a baffle 13. A connection hole is provided inside the cleaning tank 2. The cleaning tank 2 is rotatably connected to the baffle 13 through the connection hole. A filter screen is provided inside the cleaning tank 2. A shock absorber 14 is fixedly connected to the upper surface of the support 1. A disinfection tank 15 is fixedly connected to the upper surface of the shock absorber 14. A disinfectant solution tank 16 is fixedly connected to the upper surface of the support 1. A disinfection water pump 17 is inserted on one side of the disinfectant solution tank 16. The other end of the disinfection water pump 17 is inserted with a disinfection pipe 18. A docking motor 19 is fixedly connected inside the disinfection tank 15. One end of the docking motor 19 is inserted with a crushing roller 20. A vibration motor 21 is fixedly connected to the lower surface of the disinfection tank 15. One end of the vibration motor 21 is inserted with a vibration structure 22. A through hole is provided on one side of the disinfection tank 15. The disinfection tank 15 is adapted to the disinfection pipe 18 through the through hole. An auxiliary motor 23 is fixedly connected inside the disinfection tank 15. One end of the auxiliary motor 23 is inserted with an auxiliary plate 24. A hole is provided inside the disinfection tank 15. The disinfection tank 15 is rotatably connected to the auxiliary plate 24 through the hole. During the use process, by putting the straw into the inside of the cleaning tank 2, the water inside the cleaning water tank 5 can be discharged into the inside of the docking seat 8 from the cleaning pipe 7 through the cleaning water pump 6, and then through the high-pressure spray head 9, the surface of the straw can be rinsed. While rinsing, the cleaning roller 4 is rotated by the cleaning motor 3 to assist in cleaning the straw. The sewage after cleaning flows into the sewage tank through the filter screen and the drain hole, solving the problem that a large amount of sludge and impurities remain on the surface of the straw and cannot be directly used for subsequent treatment, achieving the effect that the sludge and impurities on its surface can be separated from the straw by rinsing and brushing, greatly enhancing the cleanliness of the straw surface. After the straw is cleaned, the baffle 13 is rotated by the driving motor 12 to make the baffle 13 rotate, and then the push plate 11 is used by the hydraulic device 10 to discharge the cleaned straw into the disinfection tank 15. The disinfectant solution inside the disinfectant solution tank 16 is discharged into the disinfection tank 15 from the disinfection pipe 18 through the disinfection water pump 17 until the straw is completely immersed in the disinfectant solution. While disinfecting, the crushing roller 20 is rotated by the docking motor 19 to preliminarily crush the straw, and then the vibration structure 22 is driven by the vibration motor 21 to make the disinfection tank 15 vibrate to facilitate the full disinfection of the straw by the disinfectant solution.The disinfection box 15 can be shock-absorbed through the shock absorber 14, solving the problem that the residual bacteria inside the straw affect the subsequent treatment, and at the same time, the existing device has too single disinfection method and is not conducive to eliminating all the bacteria inside it. The effect is achieved that the straw can be soaked with the disinfectant solution, then preliminarily crushed, and vibrated at the same time to facilitate the disinfection of the straw by the disinfectant solution, greatly enhancing the disinfection effect of the straw. After the straw is disinfected, the auxiliary motor 23 rotates the auxiliary plate 24, so that the straw and the disinfectant solution fall into the collection box 25.

[0027] As Figure 4 and Figure 5 shown, in this embodiment, the upper surface of the bracket 1 is fixedly connected with a collection box 25, the inside of the disinfection box 15 is fixedly connected with a moving motor 26, one end of the moving motor 26 is inserted with a moving lead screw 27, the surface of the moving lead screw 27 is threadedly penetrated with a moving seat 28, a sliding groove is opened on one side of the collection box 25, and the collection box 25 is slidably connected with the moving seat 28 through the sliding groove. The inside of the moving seat 28 is fixedly connected with a crushing motor 29, one end of the crushing motor 29 is inserted with a crusher 30, the inside of the collection box 25 is fixedly connected with a filter plate 31, the inside of the collection box 25 is fixedly connected with a heating structure 32, and a drain valve is opened on the other side of the collection box 25. During the use process, the straw and the disinfectant solution are separated by the filter plate 31, the disinfectant solution is discharged through the drain valve, the temperature inside the collection box 25 is increased by the heating structure 32 to dry the straw, and at the same time, the crusher 30 is rotated by the crushing motor 29, and at the same time, the moving lead screw 27 is rotated by the moving motor 26 to make the moving seat 28 move parallelly, so that the preliminarily crushed straw can be crushed to a suitable particle size, solving the problems that the volume of the straw is too large after cleaning and disinfection and affects the subsequent treatment efficiency and the humidity inside the straw is too high and not conducive to the subsequent treatment, achieving the effect that it can be dried after being crushed to a suitable particle size according to the need for subsequent treatment, and greatly enhancing the treatment efficiency of the straw.

[0028] The working principle of this utility model:

[0029] During use, by putting the straw into the interior of the cleaning box 2, the water in the cleaning water tank 5 can be discharged from the cleaning pipe 7 into the docking seat 8 through the cleaning water pump 6, and then through the high-pressure nozzle 9, the surface of the straw can be rinsed. While rinsing, the cleaning roller 4 can be rotated by the cleaning motor 3 to assist in cleaning the straw. The sewage after cleaning flows into the sewage tank through the filter screen and the drain hole. After the straw is cleaned, the baffle 13 is rotated by the driving motor 12 to make the baffle 13 rotate, and then the push plate 11 discharges the cleaned straw into the disinfection box 15 through the hydraulic device 10. The disinfectant in the disinfectant liquid tank 16 is discharged into the disinfection box 15 through the disinfection pipe 18 by the disinfection water pump 17 until the straw is completely soaked by the disinfectant. While disinfecting, the crushing roller 20 is rotated by the docking motor 19 to preliminarily crush the straw. Then, the vibration motor 21 drives the vibration structure 22 to vibrate the disinfection box 15 to facilitate the full disinfection of the straw by the disinfectant. The shock absorber 14 can shock-absorb the disinfection box 15. After the straw is disinfected, the auxiliary plate 24 is rotated by the auxiliary motor 23 to make the straw and the disinfectant fall into the collection box 25. The straw and the disinfectant are separated by the filter plate 31, and the disinfectant is discharged through the drain valve. The temperature inside the collection box 25 is increased by the heating structure 32 to dry the straw. At the same time, the crusher 30 is rotated by the crushing motor 29, and at the same time, the moving screw 27 is rotated by the moving motor 26 to make the moving seat 28 move parallelly, so as to crush the preliminarily crushed straw to a suitable particle size.

[0030] All the electrical components mentioned in this article are electrically connected to the external main controller and the 220V mains power supply, and the main controller can be a conventional known device such as a computer for control.

[0031] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A straw cleaning, disinfecting and pulverizing mechanism, comprising a bracket (1), characterized in that: The upper surface of the support (1) is fixedly connected to a cleaning box (2), the interior of the cleaning box (2) is fixedly connected to a cleaning motor (3), one end of the cleaning motor (3) is plugged with a cleaning roller (4), the upper surface of the support (1) is fixedly connected to a cleaning water tank (5), one side of the cleaning water tank (5) is plugged with a cleaning water pump (6), one end of the cleaning water pump (6) is plugged with a cleaning pipe (7), the other end of the cleaning pipe (7) is fixedly connected to a docking seat (8), the lower surface of the docking seat (8) is plugged with a high-pressure nozzle (9), one side of the cleaning box (2) is fixedly connected to a hydraulic device (10), one end of the hydraulic device (10) is fixedly connected to a push plate (11), the interior of the cleaning box (2) is fixedly connected to a driving motor (12), one end of the driving motor (12) is plugged with a baffle (13), the upper surface of the support (1) is fixedly connected to a shock absorber (14), and the upper surface of the shock absorber (14) is fixedly connected to a disinfection box (15).

2. The straw cleaning, disinfecting and pulverizing mechanism according to claim 1, characterized in that: The upper surface of the bracket (1) is provided with a drainage hole, and the lower surface of the bracket (1) is provided with a sewage trough, wherein the drainage hole is adapted to fit the sewage trough.

3. The straw cleaning, disinfecting and pulverizing mechanism according to claim 1 is characterized in that: A water inlet hole is provided on the upper surface of the docking seat (8), and the docking seat (8) is adapted to the cleaning pipe (7) through the water inlet hole.

4. The straw cleaning, disinfecting and pulverizing mechanism according to claim 1 is characterized in that: A connection hole is provided inside the cleaning box (2), and the cleaning box (2) is rotatably connected to the baffle (13) via the connection hole. A filter screen is provided inside the cleaning box (2).

5. The straw cleaning, disinfecting and pulverizing mechanism according to claim 1 is characterized in that: A disinfectant liquid tank (16) is fixedly connected to the upper surface of the bracket (1), a disinfectant water pump (17) is plugged into one side of the disinfectant liquid tank (16), a disinfectant tube (18) is plugged into the other end of the disinfectant water pump (17), a docking motor (19) is fixedly connected to the interior of the disinfectant box (15), a crushing roller (20) is plugged into one end of the docking motor (19), a vibration motor (21) is fixedly connected to the lower surface of the disinfectant box (15), a vibration structure (22) is plugged into one end of the vibration motor (21), and a through hole is provided on one side of the disinfectant box (15), and the disinfectant box (15) is adapted to the disinfectant tube (18) through the through hole.

6. The straw cleaning, disinfecting and pulverizing mechanism according to claim 1, characterized in that: An auxiliary motor (23) is fixedly connected inside the disinfection box (15), an auxiliary plate (24) is plugged into one end of the auxiliary motor (23), a hole is provided inside the disinfection box (15), and the disinfection box (15) is rotatably connected to the auxiliary plate (24) through the hole.

7. The straw cleaning, disinfecting and pulverizing mechanism according to claim 1, characterized in that: A collection box (25) is fixedly connected to the upper surface of the bracket (1), a movable motor (26) is fixedly connected inside the disinfection box (15), a movable lead screw (27) is inserted into one end of the movable motor (26), a movable seat (28) is threadedly penetrated through the surface of the movable lead screw (27), a slide groove is provided on one side of the collection box (25), and the collection box (25) is slidably connected to the movable seat (28) via the slide groove.

8. The straw cleaning, disinfecting and pulverizing mechanism according to claim 7, characterized in that: A pulverizing motor (29) is fixedly connected to the interior of the movable seat (28), a pulverizer (30) is plugged into one end of the pulverizing motor (29), a filter plate (31) is fixedly connected to the interior of the collection box (25), a heating structure (32) is fixedly connected to the interior of the collection box (25), and a drain valve is provided on the other side of the collection box (25).

Citation Information

Patent Citations

  • Straw disinfection device

    CN220472184U