Silicone oil evaporation system

By designing a silicone oil evaporation system, the mixture of air and silicone oil is used to carry out combustion reactions in the combustion chamber to generate fine particles to capture acid mist, which solves the problem of the acid mist value not meeting the standard, and achieves the effect of reducing acid mist emissions and improving combustion efficiency.

CN223009803UActive Publication Date: 2025-06-24ZHONGZE JITIE NEW MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202421544715.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-24
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

During the production process of sulfuric acid produced by sulfur dioxide flue gas, the fine acid mist particles formed will be discharged into the atmosphere with the exhaust gas, resulting in the acid mist value not meeting the standard.

Method used

A silicone oil evaporation system is designed. Through the combination of a volatile system and a combustion system, a mixture of air and silicone oil is used to carry out combustion reactions in the combustion chamber to generate fine particles of atomized silicone oil steam to capture acid mist particles.

Benefits of technology

By increasing combustion efficiency, reducing acid mist emissions, meeting the standards of exhaust emissions, reducing costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silicone oil evaporation system, volatilization system and combustion system, the volatilization system comprises an air main pipeline I, an air branch pipeline I, a silicone oil filling tank, a silicone oil filling pipeline, a silicone oil tank and a silicone oil gas pipeline I. One end of the air main pipeline I is hermetically communicated with one end of the air branch pipeline I; a silicone oil gas pipeline I is arranged on the other side of the top of the silicone oil tank, one end of the silicone oil gas pipeline I is in sealed connection with one end of a silicone oil gas pipeline II, the top of the silicone oil tank is in sealed communication with one end of a silicone oil filling pipeline, and the other end of the silicone oil filling pipeline is communicated with the silicone oil filling tank; one end of the first air pipeline is communicated with one end of the first back flushing pipeline, when air enters the silicone oil groove, generated silicone oil gas enters a combustion system, fine particles of generated atomized silicone oil steam enter a process system to be used for capturing acid mist particles, and therefore acid mist emission is reduced, and the tail gas emission standard is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical engineering, and particularly relates to a silicone oil evaporation system. Background Art

[0002] In the production process of sulfuric acid prepared from sulfur dioxide flue gas, after flue gas purification, conversion, and hydration reaction, when sulfur dioxide flue gas is converted into sulfur trioxide, and then sulfur trioxide undergoes hydration reaction to form sulfuric acid, some fine acid mist particles formed during the conversion process will be discharged into the atmosphere with the tail gas, resulting in the acid mist value in the tail gas discharge not meeting the standard. By introducing the condensation nuclei generated by the acid mist controller into the system, the tail gas acid mist can meet the emission standard. Content of the Utility Model

[0003] The purpose of the utility model is to provide an adhesive and auxiliary fixing device to solve the above problems.

[0004] To achieve the above purpose, the following technical solutions are provided:

[0005] A silicone oil evaporation system includes a volatilization system and a combustion system. The volatilization system includes an air main pipeline 1, an air branch pipeline 1, a silicone oil filling tank, a silicone oil filling pipeline, a silicone oil tank, and a silicone oil gas pipeline 1. One end of the air main pipeline 1 is hermetically connected to one end of the air branch pipeline 1. The other end of the air branch pipeline 1 extends horizontally into the bottom of the silicone oil tank. On the other side of the top of the silicone oil tank, there is a silicone oil gas pipeline 1. One end of the silicone oil gas pipeline 1 is hermetically connected to one end of the silicone oil gas pipeline 2. The top of the silicone oil tank is hermetically connected to one end of the silicone oil filling pipeline. The other end of the silicone oil filling pipeline is hermetically connected to the silicone oil filling tank. An electric heating plate is arranged inside the silicone oil tank. One ends of the air main pipeline 1 and the air branch pipeline 1 are both hermetically connected to one end of an anti-blow pipeline 1. The other end of the anti-blow pipeline 1 is hermetically connected to the combustion system;

[0006] Preferably, the combustion system includes a fan, an air pipeline 2, a combustion-supporting pipeline, an air branch pipeline 2, a combustion chamber, a natural gas pipeline, a process gas pipeline, and a hose. The output end of the fan is hermetically connected to the end of the air pipeline 2. At the other end of the air pipeline 2, there are an air branch pipeline 2 and a combustion-supporting pipeline. One end of the air branch pipeline 2 is hermetically connected to the silicone oil gas pipeline 2. The connection position of the air branch pipeline 2 and the silicone oil gas pipeline 2 is hermetically connected to one section of the hose. The other end of the hose is hermetically connected to one end of the combustion chamber. The other end of the combustion chamber is hermetically connected to the process gas pipeline. One end of the combustion-supporting pipeline is hermetically connected to the other end of the air pipeline 2. The other end of the combustion-supporting pipeline is hermetically connected to one side of the combustion chamber;

[0007] Preferably, regulating valves are provided on the natural gas pipeline, air branch pipeline, silicone oil filling pipeline, and combustion-supporting pipeline. A rotameter is provided on one air branch pipeline to regulate the amount of gas entering the bottom of the silicone oil tank, and the intake air volume is controlled at 40 m 3 / h;

[0008] Preferably, an electric heating tape is provided outside the second silicone oil gas pipeline and wound around the outside of the silicone oil gas pipeline to prevent condensation of the silicone oil gas on the pipeline;

[0009] Preferably, the second silicone oil gas pipeline is provided with a temperature control panel, which is electrically connected to the electric heating tape for regulating the temperature of the electric heating tape;

[0010] Preferably, one air branch pipeline extends into the silicone oil tank and extends horizontally. A plurality of exhaust holes are provided on the air branch pipeline inside the silicone oil tank to accelerate the combination of silicone oil and air.

[0011] The beneficial effects of the present utility model are as follows:

[0012] The main equipment of this device consists of a silicone oil evaporator, a fan, and a combustion chamber. After internal heating, the silicone oil evaporator generates a silicone oil mixture gas and enters the combustion chamber. After the combustion chamber is assisted by the fan, a combustion reaction occurs under the action of natural gas inside the combustion chamber. The fine particles of the atomized silicone oil vapor enter the process system to capture acid mist particles, and are volatilized in the silicone oil tank by compressed air, so that the silicone oil gas enters the combustion chamber and burns sufficiently, increasing the combustion efficiency and reducing the cost. Therefore, the acid mist emission is reduced and the tail gas emission requirements are met. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is the process flow chart of the system of the present utility model;

[0014] The reference numerals shown in the figure are: 1 main air pipeline one, 101 air branch pipeline one, 102 backflush pipeline one, 103 backflush pipeline two, 2 silicone oil filling tank, 201 silicone oil filling pipeline, 3 silicone oil tank, 301 silicone oil gas pipeline one, 302 silicone oil gas pipeline two, 4 electric heating tape, 5 rotameter, 6 regulating valve, 7 temperature control panel, 701 electric heating plate, 8 fan, 9 air pipeline two, 901 combustion-supporting pipeline, 902 air branch pipeline two, 10 combustion chamber, 11 natural gas pipeline, 12 hose, 13 process gas pipeline. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0015] The following will describe this design solution in detail with reference to the accompanying drawings.

[0016] As Figure 1As shown in the figure, a silicone oil evaporation system includes a volatilization system and a combustion system. The volatilization system includes an air main pipeline 1, an air branch pipeline 101, a silicone oil filling tank 2, a silicone oil filling pipeline 201, a silicone oil tank 3, and a silicone oil gas pipeline 301. One end of the air main pipeline 1 is hermetically connected to one end of the air branch pipeline 101. The other end of the air branch pipeline 101 extends into the bottom of the silicone oil tank 3 and extends horizontally. On the other side of the top of the silicone oil tank 3, there is a silicone oil gas pipeline 301. One end of the silicone oil gas pipeline 301 is hermetically connected to one end of the silicone oil gas pipeline 302. The top of the silicone oil tank 3 is hermetically connected to one end of the silicone oil filling pipeline 201. The other end of the silicone oil filling pipeline 201 is hermetically connected to the silicone oil filling tank 2. An electric heating plate 701 is provided inside the silicone oil tank 3. One end of both the air main pipeline 1 and the air branch pipeline 101 is hermetically connected to one end of the backflush pipeline 102. The other end of the backflush pipeline 102 is hermetically connected to the combustion chamber 10;

[0017] As Figure 1 shown in the figure, the combustion system includes a fan 8, an air pipeline 2 9, a combustion-supporting pipeline 901, an air branch pipeline 2 902, a combustion chamber 10, a natural gas pipeline 11, a process gas pipeline 13, and a hose 12. The output end of the fan 8 is hermetically connected to the end of the air pipeline 2 9. At the other end of the air pipeline 2 9, there is an air branch pipeline 2 902 and a combustion-supporting pipeline 901. One end of the air branch pipeline 2 902 is hermetically connected to the silicone oil gas pipeline 302. The connection position of the air branch pipeline 2 902 and the silicone oil gas pipeline 302 is hermetically connected to one section of the hose 12. The other end of the hose 12 is hermetically connected to one end of the combustion chamber 10. The other end of the combustion chamber 10 is hermetically connected to the process gas pipeline 13. One end of the combustion-supporting pipeline 901 is hermetically connected to the other end of the air pipeline 2 9. The other end of the combustion-supporting pipeline 901 is hermetically connected to one side of the combustion chamber 10;

[0018] In some embodiments, regulating valves 6 are provided on the natural gas pipeline 11, the air branch pipeline, the silicone oil filling pipeline 201, and the combustion-supporting pipeline 901. A rotameter 5 is provided on the air branch pipeline 101 to regulate the amount of gas entering the bottom of the silicone oil tank 3, and the intake air volume is controlled at 40 m 3 / h;

[0019] In some embodiments, an electric tracing band 4 is provided outside the silicone oil gas pipeline 302 and wound around the outside of the silicone oil gas pipeline to prevent condensation of silicone oil gas on the pipeline;

[0020] In some embodiments, a temperature control panel 7 is provided on the silicone oil gas pipeline 302 and electrically connected to the electric tracing band 4 for regulating the temperature of the electric tracing band 4;

[0021] In some embodiments, the air branch pipeline 101 extends into the silicone oil tank 3 and extends horizontally. A plurality of exhaust holes are provided on the air branch pipeline inside the silicone oil tank 3 to accelerate the combination of silicone oil and air.

[0022] Working principle:

[0023] As Figure 1 described, air enters the first air branch pipe 101 through the first air pipe and extends to the bottom of the silicone oil tank 3. Bubbles are formed at the bottom of the silicone oil tank 3 through the exhaust holes provided on the first air branch pipe 101, and the entire silicone oil tank 3 is filled with silicone oil gas. A rotameter 5 is installed on the first air branch pipe 101 to adjust the amount of gas entering the bottom of the silicone oil tank 3. The intake air volume is controlled at 40m 3 / h. The silicone oil gas is transported to the burner through the first silicone oil gas pipe 301 and the second silicone oil gas pipe 302. To prevent the condensation of silicone oil gas in the pipeline, an electric tracing band 4 is added to the second silicone oil gas pipe 302. The temperature of the electric tracing band 4 is adjusted to 95°C through the temperature control panel 7. The silicone oil in the silicone oil tank 3 is transported through the silicone oil filling tank 2 and the silicone oil filling pipe 201, and a regulating valve 6 is provided on the silicone oil filling pipe 201 to adjust the amount of silicone oil;

[0024] As Figure 1 described, the fan 8 transports air to the second air pipe 9, and the second air pipe 9 transports air to the second air branch pipe 902. The second air branch pipe 902 is connected to the second silicone oil gas pipe 302 and leads into the hose 12. The hose 12 uses a hose 12 with high temperature resistance, high pressure resistance, and corrosion resistance to avoid damage and leakage. The silicone oil gas mixed with air is led into the combustion chamber 10 through the hose 12. A combustion-supporting pipe 901 is also provided on the second air pipe 9, and a large amount of combustion-supporting air is transported to the combustion chamber 10 by the fan 8. The second air branch pipe 902 and the combustion-supporting pipe 901 are both provided with regulating valves 6 to adjust the gas flow switch. A natural gas pipe 11 is also provided in the combustion chamber 10. Natural gas enters the combustion chamber 10 through the natural gas pipe 11, and a combustion reaction occurs inside the combustion chamber 10 under the action of natural gas. The fine particles of the atomized silicone oil vapor enter the process system to capture acid mist particles, so as to reduce acid mist emissions and meet the tail gas emission standards;

[0025] As Figure 1 shown, in the volatilization system, compressed air is introduced into the silicone oil tank 3 to cause the silicone oil to generate bubbles and volatilize in the container. The volatilization temperature of the silicone oil is 35°C. The temperature of the device can be maintained by the electric heating plate 701. If the ambient temperature is higher than 35°C, the temperature can be controlled by adjusting the electric heating plate 701;

[0026] As Figure 1As shown, when the entire system stops running, the air remaining in the pipeline is likely to damage the device. Therefore, an anti-blow pipeline 102 is provided at one end of the air pipeline, and an anti-blow pipeline 103 is provided at one end of the air branch pipeline 101. When the system stops, air is continuously conveyed in the anti-blow pipeline 102 and the anti-blow pipeline 103, and the remaining silicone oil gas in the system is all passed through the combustion chamber 10 into the process gas pipeline 13 to prevent the remaining silicone oil gas from corroding the device;

[0027] In the description of this specification, the descriptions of terms such as "one embodiment", "some embodiments", "specific embodiments", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or instance. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0028] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and purposes of the present invention. The scope of the present invention is defined by the claims and their equivalents.

Claims

1. A silicone oil evaporation system, characterized in that: It includes a volatilization system and a combustion system. The volatilization system includes an air main pipeline 1, an air branch pipeline 1, a silicone oil filling tank, a silicone oil filling pipeline, a silicone oil tank, and a silicone oil gas pipeline 1. One end of the air main pipeline 1 is sealed and connected with one end of the air branch pipeline 1, and the other end of the air branch pipeline 1 extends into the bottom of the silicone oil tank and extends horizontally. A silicone oil gas pipeline 1 is provided on the other side of the top of the silicone oil tank. One end of the silicone oil gas pipeline 1 is sealed and connected with one end of the silicone oil gas pipeline 2. The top of the silicone oil tank is sealed and connected with one end of the silicone oil filling pipeline, and the other end of the silicone oil filling pipeline is sealed and connected with the silicone oil filling tank. An electric heating plate is provided inside the silicone oil tank. One end of the air main pipeline 1 and the air branch pipeline 1 are both sealed and connected with one end of the backflush pipeline 1, and the other end of the backflush pipeline 1 is sealed and connected with the combustion system.

2. A silicone oil evaporation system according to claim 1, characterized in that: The combustion system includes a fan, an air duct 2, a combustion-supporting duct, an air branch duct 2, a combustion chamber, a natural gas pipeline, a process gas pipeline and a hose. The output end of the fan is sealed and connected with the two ends of the air duct. The other end of the air duct 2 is provided with an air branch duct 2 and a combustion-supporting duct. One end of the air branch duct 2 is sealed and connected with a silicone oil gas duct 2. The connecting position of the air branch duct 2 and the silicone oil gas duct 2 is sealed and connected with a section of the hose. The other end of the hose is sealed and connected with one end of the combustion chamber. The other end of the combustion chamber is sealed and connected with the process gas pipeline. One end of the combustion-supporting duct is sealed and connected with the other end of the air duct 2. The other end of the combustion-supporting duct is sealed and connected with one side of the combustion chamber.

3. A silicone oil evaporation system according to claim 2, characterized in that: The natural gas pipeline, the air branch pipeline, the silicone oil filling pipeline and the combustion-supporting pipeline are all provided with regulating valves, and the air branch pipeline is provided with a float flowmeter.

4. A silicone oil evaporation system according to claim 1, characterized in that: An electric heating belt is arranged on the outer side of the second silicone oil and gas pipeline and is wound around the outer side of the silicone oil and gas pipeline.

5. The silicone oil evaporation system according to claim 3, characterized in that: The second silicone oil and gas pipeline is provided with a temperature control panel and is electrically connected to the electric heating tape.

6. The silicone oil evaporation system according to claim 1, characterized in that: The air branch pipe extends into the silicone oil tank and extends horizontally. A plurality of exhaust holes are arranged on the air branch pipe inside the silicone oil tank.