Mixer for powder coating production

By using filter plates and vibration motors in the powder coating mixer, combined with stirring and scraper structure, the problems of powder coating adhesion and impurity doping are solved, and the quality and mixing effect of powder coating are significantly improved.

CN223010304UActive Publication Date: 2025-06-24ANHUI SUNROAD ENVIRONMENT PROTECTIVE NEW MATERIALS
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Patent Information

Application Number
CN202421699890.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-17
Publication Date
2025-06-24
Estimated Expiration
2034-07-17

AI Technical Summary

Technical Problem

Existing powder coatings are prone to adhere to the inner wall of the mixing cylinder when mixing, and may be doped with solid impurities, affecting the quality of the powder coating.

Method used

A mixer for powder coating production is designed, using a filter plate and a vibrating motor. The filter plate is steadily placed on the inner wall of the mixing barrel. The vibrating motor increases the filtration speed and prevents powder from adhesion through the stirring mechanism and scraper structure.

Benefits of technology

Effectively prevent powder coating from adhering to the inner wall of the mixing cylinder, remove solid impurities, and improve the quality and mixing effect of powder coating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a mixer for powder coating production, which relates to the technical field of mixers and comprises a mixing barrel, a stirring mechanism arranged on the inner wall of the mixing barrel, an arc-shaped groove formed in the outer surface wall of the mixing barrel in a penetrating manner, a filter screen plate arranged on the inner wall of the mixing barrel, and an arc-shaped supporting block fixedly mounted on the outer surface wall of the filter screen plate. A handle is fixedly mounted on the outer surface wall of the arc-shaped supporting block, the arc-shaped supporting block is matched with the arc-shaped groove, the stirring mechanism can stir and mix the powder coating, the powder coating can fall on the filter screen plate when being stirred in the mixing barrel, the filter screen plate can filter the powder coating, solid impurities and the like in the powder coating are intercepted, and the powder coating can be uniformly mixed. The quality of the powder coating is improved, when impurities on the filter screen plate need to be cleaned, the filter screen plate can be pulled out of the mixing barrel by pulling the grip, and then the impurities on the filter screen plate can be conveniently cleaned.
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Description

Technical Field

[0001] The utility model relates to the technical field of mixers, in particular to a mixer for powder coating production. Background Art

[0002] Powder coating is a new type of 100% solid powder coating without solvents, which has the characteristics of no solvents, no pollution, energy and resource saving, reduced labor intensity and high mechanical strength of the coating film. In the processing of powder coatings, the mixing of powder coating raw materials is the first and crucial step, which requires a mixer. Usually, a stirring shaft is arranged inside the mixing cylinder to stir and mix the powder coatings.

[0003] When the existing powder coatings are mixed, the powder coatings are likely to adhere to the inner wall of the mixing cylinder, and during the production process of the powder coatings, there may be some solid impurities mixed in the powder coatings, which will undoubtedly affect the quality of the powder coatings. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the problems in the prior art that the powder coatings are likely to adhere to the inner wall of the mixing cylinder, and during the production process of the powder coatings, there may be some solid impurities mixed in the powder coatings, and to provide a mixer for powder coating production.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A mixer for powder coating production, including a mixing cylinder, wherein a stirring mechanism is arranged on the inner wall of the mixing cylinder, an arc-shaped groove is penetrated and opened on the outer surface wall of the mixing cylinder, a filter screen plate is arranged on the inner wall of the mixing cylinder, an arc-shaped support block is fixedly installed on the outer surface wall of the filter screen plate, a handle is fixedly installed on the outer surface wall of the arc-shaped support block, the arc-shaped support block is matched with the arc-shaped groove, one end of the outer wall of the filter screen plate is fixedly installed with a support plate, the support plate movably penetrates the inner wall of the mixing cylinder, and two vibration motors are fixedly installed on the outer surface wall of the mixing cylinder.

[0006] Preferably, the stirring mechanism includes a top cover, a first motor is fixedly installed at the top end of the top cover, the output end of the first motor penetrates the top end of the top cover and is fixedly installed with a rotating rod, and a group of first stirring rods are fixedly installed on the outer surface wall of the rotating rod.

[0007] Preferably, a rotating sleeve is sleeved on the outer surface wall of the rotating rod, the rotating sleeve is rotatably installed at the bottom end of the top cover, a first gear is fixedly sleeved on the outer surface wall of the rotating sleeve, two connecting rods are fixedly installed on the outer surface wall of the rotating sleeve, a scraping plate is fixedly installed on the outer surface wall of each of the two connecting rods, a group of second stirring rods are fixedly installed on the outer surface wall of each of the two scraping plates, and both of the two scraping plates are arranged in a fitting manner with the inner wall of the mixing cylinder.

[0008] Preferably, a second motor is fixedly installed at the top end of the top cover. The output end of the second motor penetrates through the top end of the top cover and is fixedly installed with a second gear. The second gear is meshed and connected with the first gear. The top end of the top cover is fixedly communicated with a feed inlet, and a sealing cover is threadedly sleeved at the top end of the feed inlet.

[0009] Preferably, the bottom end of the mixing cylinder is fixedly communicated with a discharge port, a discharge valve is arranged at the output end of the discharge port, and three support columns are fixedly installed at the bottom end of the mixing cylinder.

[0010] Preferably, the top cover is fixedly connected to the mixing cylinder.

[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0012] 1. In the present utility model, when the powder coating is stirred in the mixing cylinder, it will fall above the filter screen plate. The filter screen plate will filter the powder coating and intercept solid impurities and the like in the powder coating, thereby improving the quality of the powder coating. At the same time, two vibration motors can be turned on. The two vibration motors generate vibrations at the filter screen plate, so that the powder on the filter screen plate can vibrate, thereby improving the filtering speed of the powder. When it is necessary to clean the impurities on the filter screen plate, the grip can be pulled to pull the filter screen plate out of the mixing cylinder, which is convenient for cleaning the impurities on the filter screen plate. At the same time, the support plate and the arc-shaped support block can support the filter screen plate, so that the filter screen plate can be stably placed on the inner wall of the mixing cylinder.

[0013] 2. In the present utility model, different powder coatings are poured into the mixing cylinder through the feed inlet. When it is necessary to mix the powder coatings, the first motor is turned on. The first motor drives the rotating rod to rotate, and the rotating rod then drives the first stirring rod to rotate in the mixing cylinder, thereby stirring and mixing the powder coatings. At the same time, the second motor can be turned on. The second motor drives the second gear to rotate, and the second gear then drives the first gear to rotate. The first gear can drive the rotating sleeve to rotate. The rotating sleeve drives the scraper to rotate in the mixing cylinder through the connecting rod, thereby scraping off the powder adhering to the inner wall of the mixing cylinder. At the same time, the rotation direction of the second motor is set so that the scraper can drive the second stirring rod to rotate reversely in the mixing cylinder during the rotation process. Through the setting of the first stirring rod and the second stirring rod, the mixing effect of the powder coatings is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic diagram of the overall structure in a mixer for producing powder coatings proposed by the present utility model;

[0015] Figure 2Schematic diagram of the overall structure of a mixer for powder coating production according to the present utility model from another perspective;

[0016] Figure 3 Cross-sectional view of the mixing cylinder in a mixer for powder coating production according to the present utility model;

[0017] Figure 4 Schematic diagram of the stirring mechanism in a mixer for powder coating production according to the present utility model;

[0018] Figure 5 Schematic diagram of the stirring mechanism in a mixer for powder coating production according to the present utility model from another perspective.

[0019] Legend: 1. Mixing cylinder; 2. Arc-shaped groove; 3. Vibration motor; 4. Filter screen plate; 5. Arc-shaped support block; 6. Handle; 7. Support plate; 8. Stirring mechanism; 801. Top cover; 802. First motor; 803. Rotating rod; 804. First stirring rod; 805. Rotating tube sleeve; 806. First gear; 807. Connecting rod; 808. Scraper; 809. Second stirring rod; 810. Second motor; 811. Second gear; 812. Feed inlet; 813. Sealing cover; 9. Discharge port; 10. Discharge valve; 11. Support column. Detailed implementation manners

[0020] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0021] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0022] Embodiment 1, as Figures 1-5 shown, the present utility model provides a mixer for powder coating production, including a mixing cylinder 1. A stirring mechanism 8 is provided on the inner wall of the mixing cylinder 1. An arc-shaped groove 2 is penetrated through the outer wall of the mixing cylinder 1. A filter screen plate 4 is provided on the inner wall of the mixing cylinder 1. An arc-shaped support block 5 is fixedly installed on the outer wall of the filter screen plate 4. A handle 6 is fixedly installed on the outer wall of the arc-shaped support block 5. The arc-shaped support block 5 is matched with the arc-shaped groove 2. One end of the outer wall of the filter screen plate 4 is fixedly installed with a support plate 7. The support plate 7 movably penetrates through the inner wall of the mixing cylinder 1. Two vibration motors 3 are fixedly installed on the outer wall of the mixing cylinder 1.

[0023] The effect achieved by the entire Embodiment 1 is that the stirring mechanism 8 can stir and mix the powder coating. When the powder coating is stirred in the mixing cylinder 1, it will fall above the filter mesh plate 4. The filter mesh plate 4 will filter the powder coating, intercepting solid impurities in the powder coating, thereby improving the quality of the powder coating. At the same time, two vibration motors 3 can be turned on. The two vibration motors 3 generate vibrations at the filter mesh plate 4, causing the powder on the filter mesh plate 4 to vibrate, thereby increasing the filtering speed of the powder. When it is necessary to clean the impurities on the filter mesh plate 4, the grip 6 can be pulled to pull the filter mesh plate 4 out of the mixing cylinder 1, which facilitates the cleaning of the impurities on the filter mesh plate 4. At the same time, the support plate 7 and the arc-shaped support block 5 can support the filter mesh plate 4, enabling the filter mesh plate 4 to be stably placed on the inner wall of the mixing cylinder 1.

[0024] Embodiment 2 is as Figures 1-5 shown. The stirring mechanism 8 includes a top cover 801. A first motor 802 is fixedly installed at the top end of the top cover 801. The output end of the first motor 802 penetrates the top end of the top cover 801 and is fixedly installed with a rotating rod 803. A set of first stirring rods 804 is fixedly installed on the outer wall of the rotating rod 803. A rotating sleeve 805 is sleeved on the outer wall of the rotating rod 803. The rotating sleeve 805 is rotatably installed at the bottom end of the top cover 801. A first gear 806 is fixedly sleeved on the outer wall of the rotating sleeve 805. Two connecting rods 807 are fixedly installed on the outer wall of the rotating sleeve 805. A set of second stirring rods 809 is fixedly installed on the outer walls of the two connecting rods 807. The outer walls of the two scraping plates 808 are both fixedly installed with a set of second stirring rods 809. The two scraping plates 808 are both arranged in contact with the inner wall of the mixing cylinder 1. A second motor 810 is fixedly installed at the top end of the top cover 801. The output end of the second motor 810 penetrates the top end of the top cover 801 and is fixedly installed with a second gear 811. The second gear 811 is meshed with the first gear 806. The top end of the top cover 801 is fixedly communicated with a feed inlet 812. A sealing cover 813 is threadedly sleeved at the top end of the feed inlet 812. The bottom end of the mixing cylinder 1 is fixedly communicated with a discharge port 9. A discharge valve 10 is arranged at the output end of the discharge port 9. Three support columns 11 are fixedly installed at the bottom end of the mixing cylinder 1. The top cover 801 is fixedly connected to the mixing cylinder 1.

[0025] The effect achieved by the entire Embodiment 2 is that when it is necessary to mix powder coatings, different powder coatings are poured into the mixing cylinder 1 through the feed port 812, and the feed port 812 is sealed with the sealing cover 813 to prevent the dust generated during the mixing and stirring of the powder coatings from spreading out. Then, the first motor 802 is turned on, and the first motor 802 drives the rotating rod 803 to rotate. The rotating rod 803 then drives the first stirring rod 804 to rotate in the mixing cylinder 1, thereby stirring and mixing the powder coatings. At the same time, the second motor 810 can be turned on. The second motor 810 drives the second gear 811 to rotate. The second gear 811 then drives the first gear 806 to rotate. The first gear 806 can also drive the rotating sleeve 805 to rotate. The rotating sleeve 805 drives the scraper 808 to rotate in the mixing cylinder 1 through the connecting rod 807, thereby scraping off the powder adhering to the inner wall of the mixing cylinder 1. At the same time, the rotation direction of the second motor 810 is set so that the scraper 808 can drive the second stirring rod 809 to rotate in the opposite direction in the mixing cylinder 1 during the rotation process. Through the settings of the first stirring rod 804 and the second stirring rod 809, the mixing effect of the powder coatings is improved.

[0026] Working principle: When it is necessary to mix powder coatings, different powder coatings are poured into the mixing cylinder 1 through the feeding port 812. The feeding port 812 is sealed with a sealing cover 813 to prevent the dust generated during the mixing and stirring of the powder coatings from spreading out. Then, the first motor 802 is turned on. The first motor 802 drives the rotating rod 803 to rotate, and the rotating rod 803 further drives the first stirring rod 804 to rotate in the mixing cylinder 1, thereby stirring and mixing the powder coatings. At the same time, the second motor 810 can be turned on. The second motor 810 drives the second gear 811 to rotate, and the second gear 811 further drives the first gear 806 to rotate. The first gear 806 can also drive the rotating sleeve 805 to rotate. The rotating sleeve 805 drives the scraper 808 to rotate in the mixing cylinder 1 through the connecting rod 807, thereby scraping off the powder adhering to the inner wall of the mixing cylinder 1. At the same time, the rotation direction of the second motor 810 is set so that the scraper 808 can drive the second stirring rod 809 to rotate in the mixing cylinder 1 in the reverse direction during the rotation process. Through the settings of the first stirring rod 804 and the second stirring rod 809, the mixing effect of the powder coatings is improved. When the powder coatings are stirred in the mixing cylinder 1, they will fall above the filter mesh plate 4. The filter mesh plate 4 filters the powder coatings, intercepting solid impurities and the like in the powder coatings, thereby improving the quality of the powder coatings. At the same time, two vibration motors 3 can be turned on. The two vibration motors 3 generate vibrations at the filter mesh plate 4, causing the powder on the filter mesh plate 4 to vibrate, thereby improving the filtering speed of the powder. When it is necessary to clean the impurities on the filter mesh plate 4, the grip 6 can be pulled to pull the filter mesh plate 4 out of the mixing cylinder 1, thereby facilitating the cleaning of the impurities on the filter mesh plate 4. At the same time, the support plate 7 and the arc-shaped support block 5 can support the filter mesh plate 4, enabling the filter mesh plate 4 to be stably placed on the inner wall of the mixing cylinder 1. Then, the discharge valve 10 is opened to filter the mixed and filtered powder coatings.

[0027] The above is only the preferred embodiment of the present invention, and it is not a limitation to the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change, and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.

Claims

1. A mixer for powder coating production, characterized in that: The invention comprises a mixing barrel (1), wherein the inner wall of the mixing barrel (1) is provided with a stirring mechanism (8), the outer wall of the mixing barrel (1) is penetrated with an arc groove (2), the inner wall of the mixing barrel (1) is provided with a filter screen (4), the outer wall of the filter screen (4) is fixedly mounted with an arc support block (5), the outer wall of the arc support block (5) is fixedly mounted with a handle (6), the arc support block (5) matches the arc groove (2), a support plate (7) is fixedly mounted on one end of the outer wall of the filter screen plate (4), the support plate (7) movably penetrates the inner wall of the mixing barrel (1), and two vibration motors (3) are fixedly mounted on the outer wall of the mixing barrel (1).

2. A mixer for producing powder coatings according to claim 1, characterized in that: The stirring mechanism (8) comprises a top cover (801), a first motor (802) being fixedly mounted on the top of the top cover (801), an output end of the first motor (802) passing through the top of the top cover (801) and being fixedly mounted with a rotating rod (803), and a group of first stirring rods (804) being fixedly mounted on the outer wall of the rotating rod (803).

3. A mixer for producing powder coatings according to claim 2, characterized in that: The outer wall of the rotating rod (803) is sleeved with a rotating sleeve (805), and the rotating sleeve (805) is rotatably mounted on the bottom end of the top cover (801). The outer wall of the rotating sleeve (805) is fixedly sleeved with a first gear (806). Two connecting rods (807) are fixedly mounted on the outer wall of the rotating sleeve (805). Scrapers (808) are fixedly mounted on the outer walls of the two connecting rods (807). A group of second stirring rods (809) are fixedly mounted on the outer walls of the two scrapers (808). The two scrapers (808) are both arranged to fit the inner wall of the mixing barrel (1).

4. A mixer for producing powder coatings according to claim 3, characterized in that: A second motor (810) is fixedly mounted on the top of the top cover (801); an output end of the second motor (810) passes through the top of the top cover (801) and is fixedly mounted with a second gear (811); the second gear (811) is meshingly connected to the first gear (806); a feed port (812) is fixedly connected to the top of the top cover (801); a sealing cover (813) is threadedly sleeved on the top of the feed port (812).

5. A mixer for producing powder coatings according to claim 1, characterized in that: The bottom end of the mixing barrel (1) is fixedly connected to a discharge port (9), an output end of the discharge port (9) is provided with a discharge valve (10), and the bottom end of the mixing barrel (1) is fixedly mounted with three pillars (11).

6. A mixer for producing powder coatings according to claim 2, characterized in that: The top cover (801) is fixedly connected to the mixing barrel (1).