Feeding device for emulsifying kettle

By designing a feeding device for the emulsification kettle, using a vibration filter device and a powerful suction pump to clean up impurities, the problem of entering impurities in the emulsification kettle affecting the quality of the emulsification liquid is solved, and a more stable and efficient emulsification process is achieved.

CN223010433UActive Publication Date: 2025-06-24JIANGSU ZHONGPU INTELLIGENT EQUIP TECH CO LTD
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Patent Information

Application Number
CN202421729216.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-06-24
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing emulsifier lacks a filter device when adding feed, causing impurities to enter the emulsion, affecting the stability and quality of the emulsion, and filtration after emulsion is difficult, which increases processing time and cost.

Method used

A feeding device for an emulsifying kettle is designed. By vibrating impurities and large particles in the filter material, the pulleys and bumps are used to drive the filter plate to vibrate, and the impurities remain on the surface of the filter plate, and the impurities are cleaned through a powerful suction pump.

Benefits of technology

Effectively filter out impurities and large particles in the emulsion to prevent them from affecting the emulsification effect, simplify the subsequent filtration process, and reduce the processing time and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of emulsifying kettles, and discloses a feeding device for an emulsifying kettle, which comprises a reaction kettle, fixed legs are equidistantly mounted on the circumference of the outer wall of the reaction kettle, a valve is arranged at the bottom of the reaction kettle, a first motor is fixedly mounted at the top of the reaction kettle, and a stirring shaft is arranged at the output end of the first motor. The first belt pulley rotates, meanwhile, the second belt pulley is driven by the belt to rotate, the second belt pulley drives the protruding block to rotate through the connecting shaft when rotating, and when the protruding part of the protruding block makes contact with the connecting plate, the connecting plate is driven to jack up upwards, and the connecting plate drives the filtering plate to rise upwards; and the connecting plate drives the filter plate to move downwards, so that the filter plate falls downwards to form vibration, and the effects that the materials are filtered through vibration, large particles and impurities in the materials are left on the surface of the filter plate, and the impurities and the particles are prevented from affecting material emulsification are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsifying kettles, in particular to a feeding device for an emulsifying kettle. Background Technique

[0002] An emulsifying kettle is a device specifically used for mixing, emulsifying, and dispersing liquid substances, and is widely used in industries such as cosmetics, food, medicine, and chemical engineering.

[0003] When the existing emulsifying kettle is feeding materials, there is no device for filtering the materials. The unfiltered materials may contain various impurities, such as particulate matter, fibers, bacteria, etc. These impurities may become the nucleation points of the emulsion droplets during the emulsification process, resulting in uneven distribution of the emulsion droplets, thereby affecting the stability and quality of the emulsion. And if the filtration is carried out after emulsification, due to the viscosity of the emulsion and the dispersibility of the particulate matter, the filtration difficulty will be greatly increased. This not only requires more efficient filtration equipment but also may increase the processing time and cost. Content of the Utility Model

[0004] The purpose of the utility model is to provide a feeding device for an emulsifying kettle, achieving the purpose of filtering impurities and large particles in the materials through vibration.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A feeding device for an emulsifying kettle, including a reaction kettle. The outer wall circumference of the reaction kettle is equidistantly installed with fixed legs. A valve is arranged at the bottom of the reaction kettle. A first motor is fixedly installed at the top of the reaction kettle. The output end of the first motor is provided with a stirring shaft. The other end of the stirring shaft movably penetrates through the top of the reaction kettle and extends into the interior of the reaction kettle. The outer wall circumference of the stirring shaft is equidistantly installed with stirring blades. A feeding assembly is arranged on one side of the reaction kettle.

[0006] Preferably, the feeding assembly includes: a dredging component arranged on one side of the reaction kettle; a filtering component arranged inside the dredging component; a material suction component arranged on one side of the filtering component.

[0007] Preferably, the dredging component includes: a connecting pipe communicated and arranged on one side of the reaction kettle; a dredging box communicated and arranged at the top of the connecting pipe; a second motor fixedly installed on the front of the dredging box.

[0008] Preferably, a filter box is communicated and arranged at the top of the dredging box, a feed hopper is communicated and arranged at the top of the filter box, first connection ports are respectively formed in the front and back of the filter box, a second connection port is formed in one side of the filter box, a dredging shaft is arranged at the output end of the second motor, and the other end of the dredging shaft movably penetrates through the front outer wall of the dredging box, the front inner wall of the dredging box, the back inner wall of the dredging box and extends to the back outer wall of the dredging box. The dredging shaft is rotationally connected with the dredging box through a bearing, and first belt pulleys are symmetrically and fixedly sleeved on the outer wall of the dredging shaft.

[0009] Preferably, the filtering component includes: a connecting shaft, symmetrically and movably connected to the front and back of the filter box; a filter plate, movably connected to the inside of the filter box; and a connecting plate, movably connected to the inside of the first connection port.

[0010] Preferably, one end of the connecting shaft is rotationally connected with the filter box through a bearing, a convex block is fixedly sleeved on the outer wall of the connecting shaft, a second belt pulley is fixedly sleeved on the outer wall of the connecting shaft, the second belt pulley is in transmission connection with the first belt pulley through a belt, a first baffle is fixedly installed at the top of the filter plate, a second baffle is fixedly installed at the bottom of the filter plate, clamping rods are respectively fixedly installed on both sides of the filter plate, clamping holes are symmetrically formed in the inner side of the connecting plate, and the clamping rods are adapted to the clamping holes and are clamped and connected with the connecting plate through the clamping holes.

[0011] Preferably, the material suction component includes: a material suction cover, communicated and arranged on one side of the first baffle; a material collection box, fixedly installed on one side of the outer wall of the dredging box; and a powerful suction pump, fixedly installed on one side of the outer wall of the dredging box.

[0012] Preferably, the material suction cover is movably connected with the filter box through the second connection port, material suction pipes are equidistantly communicated and arranged on the outer side of the material suction cover, a connecting square pipe is communicated and arranged at the bottom end of the material suction pipe, a hose is communicated and arranged at the bottom of the connecting square pipe, the bottom end of the hose is communicated with the input end of the powerful suction pump, a discharge pipe is communicated and arranged at the output end of the powerful suction pump, the bottom end of the discharge pipe is communicated with the top of the material collection box, a material collection drawer is movably connected to one side of the material collection box, and an exhaust pipe is communicated and arranged on the front of the material collection box.

[0013] The utility model provides a feeding device for an emulsifying kettle. The feeding device has the following beneficial effects:

[0014] (1) The utility model drives the first pulley to rotate, and at the same time drives the second pulley to rotate through a belt. When the second pulley rotates, it drives the convex block to rotate through a connecting shaft. When the protruding part of the convex block contacts the connecting plate, it drives the connecting plate to be jacked up, and the connecting plate drives the filter plate to rise upward. When the protruding part of the convex block disengages from the connecting plate, the connecting plate drives the filter plate to move downward, so as to drop downward, forming vibration, so as to filter the material through vibration, leaving larger particles and impurities in the material on the surface of the filter plate, and preventing the impurities and particles from affecting the emulsification effect of the material.

[0015] (2) The utility model starts the powerful suction pump, and the powerful suction pump sucks the impurities and large particles on the surface of the filter plate into the interior of the connecting square pipe through the suction hood and the suction pipe, and then enters the interior of the receiving box through the hose and the discharge pipe. After the collection is completed, the receiving drawer is taken out from the interior of the receiving box, and the receiving drawer is cleaned, so as to achieve the effect of facilitating the cleaning of impurities and large particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a three-dimensional schematic diagram of the overall structure of the utility model;

[0017] Figure 2 is a sectional view of the feeding component structure of the utility model;

[0018] Figure 3 is a sectional view of the filtering component structure of the utility model;

[0019] Figure 4 is a sectional view of the material suction component structure of the utility model.

[0020] In the figure: 1 reaction kettle, 2 fixed legs, 3 valve, 4 first motor, 5 stirring shaft, 6 feeding component; 61 dredging component, 611 connecting pipe, 612 dredging box, 613 filtering box, 614 feeding hopper, 615 second motor, 616 dredging shaft, 617 dredging blade, 618 first pulley;

[0021] 62 filtering component, 621 connecting shaft, 622 convex block, 623 second pulley, 624 belt, 625 filter plate, 626 clamping rod, 627 connecting plate, 628 first baffle, 629 second baffle;

[0022] 63 material suction component, 631 suction hood, 632 receiving box, 633 powerful suction pump, 634 suction pipe, 635 connecting square pipe, 636 hose, 637 discharge pipe, 638 receiving drawer, 639 exhaust pipe. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0024] Examples of the embodiments are shown in the accompanying drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as a limitation to the present invention.

[0025] Embodiment 1

[0026] A preferred embodiment of the feeding device for an emulsifying kettle provided by the present invention is as Figures 1-4 shown: A feeding device for an emulsifying kettle includes a reaction kettle 1. Fixed legs 2 are equidistantly installed on the outer wall circumference of the reaction kettle 1. A valve 3 is provided at the bottom of the reaction kettle 1. A motor 1 4 is fixedly installed on the top of the reaction kettle 1. The output end of the motor 1 4 is provided with a stirring shaft 5. The other end of the stirring shaft 5 movably penetrates through the top of the reaction kettle 1 and extends into the interior of the reaction kettle 1. Stirring blades are equidistantly installed on the outer wall circumference of the stirring shaft 5. A feeding assembly 6 is provided on one side of the reaction kettle 1. The feeding assembly 6 includes: a dredging component 61 provided on one side of the reaction kettle 1; a filtering component 62 provided inside the dredging component 61; a material suction component 63 provided on one side of the filtering component 62. The dredging component 61 includes: a connecting pipe 611 communicatively provided on one side of the reaction kettle 1; a dredging box 612 communicatively provided on the top of the connecting pipe 611; a motor 2 615 fixedly installed on the front of the dredging box 612. A filtering box 613 is communicatively provided on the top of the dredging box 612. A feeding hopper 614 is communicatively provided on the top of the filtering box 613. A connection port 1 is respectively opened on the front and back of the filtering box 613. A connection port 2 is opened on one side of the filtering box 613. The output end of the motor 2 615 is provided with a dredging shaft 616. The other end of the dredging shaft 616 movably penetrates through the front outer wall of the dredging box 612, the front inner wall of the dredging box 612, the back inner wall of the dredging box 612 and extends to the back outer wall of the dredging box 612. The dredging shaft 616 is rotatably connected to the dredging box 612 through a bearing. Pulley 1 618 is symmetrically and fixedly sleeved on the outer wall of the dredging shaft 616.

[0027] Further, in the embodiment, by starting the second motor 615, the second motor 615 drives the dredging shaft 616 to rotate. When the dredging shaft 616 rotates, it drives the two first pulleys 618 to rotate. The dredging shaft 616 drives the dredging blades 617 to rotate, and the dredging blades 617 dredge the material to prevent the material from falling into the inside of the connecting pipe 611 all at once.

[0028] Embodiment 2

[0029] On the basis of Embodiment 1, a preferred embodiment of the feeding device for an emulsifying kettle provided by the present utility model is as Figures 1-4 shown: The filtering component 62 includes: a connecting shaft 621, symmetrically and movably connected to the front and back of the filtering box 613; a filter plate 625, movably connected inside the filtering box 613; a connecting plate 627, movably connected inside the first connecting port; one end of the connecting shaft 621 is rotatably connected to the filtering box 613 through a bearing. A convex block 622 is fixedly sleeved on the outer wall of the connecting shaft 621, and a second pulley 623 is fixedly sleeved on the outer wall of the connecting shaft 621. The second pulley 623 is drivingly connected to the first pulley 618 through a belt 624. A first baffle 628 is fixedly installed at the top of the filter plate 625, a second baffle 629 is fixedly installed at the bottom of the filter plate 625, engaging rods 626 are fixedly installed on both sides of the filter plate 625 respectively, engaging holes are symmetrically formed inside the connecting plate 627, and the engaging rods 626 are adapted to the engaging holes and are engaged with the connecting plate 627 through the engaging holes.

[0030] Further, when the dredging shaft 616 rotates in the embodiment, it drives the two first pulleys 618 to rotate. When the first pulleys 618 rotate, they drive the second pulley 623 to rotate through the belt 624. When the second pulley 623 rotates, it drives the convex block 622 to rotate through the connecting shaft 621. When the protruding part of the convex block 622 contacts the connecting plate 627, it drives the connecting plate 627 to lift upward. The connecting plate 627 drives the filter plate 625 to rise upward. When the protruding part of the convex block 622 disengages from the connecting plate 627, the connecting plate 627 drives the filter plate 625 to move downward, thus dropping downward to form vibrations. The material is filtered through the vibrations, and larger particles and impurities in the material are left on the surface of the filter plate 625. The first baffle 628 and the second baffle 629 can block the first connecting port and the second connecting port to prevent the material from falling outside through the first connecting port and the second connecting port.

[0031] Embodiment 3

[0032] On the basis of Embodiments 1 and 2, a preferred embodiment of the feeding device for an emulsifying kettle provided by the present utility model is as Figures 1-4As shown in the figure: The material suction component 63 includes: a material suction cover 631, which is communicatively arranged on one side of the first baffle 628; a material collection box 632, which is fixedly installed on the outer wall side of the dredging box 612; a powerful suction pump 633, which is fixedly installed on the outer wall side of the dredging box 612; the material suction cover 631 is movably connected to the filter box 613 through the second connection port, the outer side of the material suction cover 631 is communicatively arranged with material suction pipes 634 at equal intervals, the bottom end of the material suction pipe 634 is communicatively arranged with a connecting square pipe 635, the bottom of the connecting square pipe 635 is communicatively arranged with a hose 636, the bottom end of the hose 636 is connected to the input end of the powerful suction pump 633, the output end of the powerful suction pump 633 is communicatively arranged with a discharge pipe 637, the bottom end of the discharge pipe 637 is connected to the top of the material collection box 632, one side of the material collection box 632 is movably connected with a material collection drawer 638, and the front of the material collection box 632 is communicatively arranged with an exhaust pipe 639.

[0033] Further, in the embodiment, by starting the powerful suction pump 633, the powerful suction pump 633 sucks the impurities and large particles on the surface of the filter plate 625 into the inside of the connecting square pipe 635 through the material suction cover 631 and the material suction pipes 634, and then enters the inside of the material collection box 632 through the hose 636 and the discharge pipe 637. After the collection is completed, the material collection drawer 638 is taken out from the inside of the material collection box 632, and the material collection drawer 638 is cleaned.

[0034] During use, first pour the materials to be emulsified into the interior of the feeding hopper 614, and then they fall onto the top of the filter plate 625. Start the second motor 615, and the second motor 615 drives the dredging shaft 616 to rotate. When the dredging shaft 616 rotates, it drives the two first pulleys 618 to rotate. When the first pulleys 618 rotate, they drive the second pulley 623 to rotate through the belt 624. When the second pulley 623 rotates, it drives the convex block 622 to rotate through the connecting shaft 621. When the protruding part of the convex block 622 contacts the connecting plate 627, it drives the connecting plate 627 to be jacked up upward. The connecting plate 627 drives the filter plate 625 to rise upward. When the protruding part of the convex block 622 disengages from the connecting plate 627, the connecting plate 627 drives the filter plate 625 to move downward, thus falling downward to form vibration. The materials are filtered through the vibration, and the larger particles and impurities in the materials are left on the surface of the filter plate 625. The first baffle 628 and the second baffle 629 can block the first connection port and the second connection port to prevent the materials from falling outside through the first connection port and the second connection port. The materials after vibration fall into the interior of the dredging box 612 through the filter plate 625. The dredging shaft 616 drives the dredging blade 617 to rotate, and the dredging blade 617 dredges the materials to prevent the materials from falling into the interior of the connecting pipe 611 all at once. Then, the materials enter the interior of the reaction kettle 1. When all the materials have entered the reaction kettle 1, start the powerful suction pump 633. The powerful suction pump 633 sucks the impurities and large particles on the surface of the filter plate 625 into the interior of the connecting square pipe 635 through the suction hood 631 and the suction pipe 634, and then enters the interior of the material collection box 632 through the hose 636 and the discharge pipe 637. After the collection is completed, take out the material collection drawer 638 from the interior of the material collection box 632 and clean the material collection drawer 638. At the same time, start the first motor 4. The first motor 4 drives the stirring blades to rotate through the stirring shaft 5 to stir the materials in the interior of the reaction kettle 1 and accelerate the emulsification speed.

[0035] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A feeding device for an emulsifying kettle, comprising a reaction kettle (1), characterized in that: The outer wall of the reactor (1) is equidistantly provided with fixed legs (2), the bottom of the reactor (1) is provided with a valve (3), the top of the reactor (1) is fixedly provided with a motor (4), the output end of the motor (4) is provided with a stirring shaft (5), the other end of the stirring shaft (5) movably passes through the top of the reactor (1) and extends into the interior of the reactor (1), the outer wall of the stirring shaft (5) is equidistantly provided with stirring blades, and one side of the reactor (1) is provided with a feeding assembly (6).

2. A feeding device for an emulsifying kettle according to claim 1, characterized in that: The feed assembly (6) comprises: A dredging component (61) is arranged on one side of the reaction kettle (1); A filtering component (62) is arranged inside the dredging component (61); The material suction component (63) is arranged on one side of the filter component (62).

3. A feeding device for an emulsifying kettle according to claim 2, characterized in that: The dredging component (61) comprises: A connecting pipe (611) is connected and arranged on one side of the reaction kettle (1); A dredging box (612) is connected and arranged on the top of the connecting pipe (611); Motor 2 (615) is fixedly mounted on the front side of the dredging box (612).

4. A feeding device for an emulsifying kettle according to claim 3, characterized in that: The top of the dredging box (612) is connected to a filter box (613), and the top of the filter box (613) is connected to a feed hopper (614). The front and back of the filter box (613) are respectively provided with a connection port 1, and one side of the filter box (613) is provided with a connection port 2. The output end of the motor 2 (615) is provided with a dredging shaft (616), and the other end of the dredging shaft (616) movably passes through the front of the outer wall of the dredging box (612), the front of the inner wall of the dredging box (612), and the back of the inner wall of the dredging box (612) and extends to the back of the outer wall of the dredging box (612). The dredging shaft (616) is rotatably connected to the dredging box (612) through a bearing, and the outer wall of the dredging shaft (616) is symmetrically fixed with a pulley 1 (618).

5. A feeding device for an emulsifying kettle according to claim 2, characterized in that: The filtering component (62) comprises: A connecting shaft (621) is symmetrically and movably connected to the front and back sides of the filter box (613); A filter plate (625) movably connected to the interior of the filter box (613); The connecting plate (627) is movably connected inside the connecting port 1.

6. A feeding device for an emulsifying kettle according to claim 5, characterized in that: One end of the connecting shaft (621) is rotatably connected to the filter box (613) via a bearing, a protrusion (622) is provided on the outer wall fixing sleeve of the connecting shaft (621), a second pulley (623) is provided on the outer wall fixing sleeve of the connecting shaft (621), the second pulley (623) is transmission-connected to the first pulley (618) via a belt (624), a baffle plate (628) is fixedly installed on the top of the filter plate (625), a baffle plate (629) is fixedly installed on the bottom of the filter plate (625), locking rods (626) are respectively fixedly installed on both sides of the filter plate (625), locking holes are symmetrically provided on the inner side of the connecting plate (627), the locking rods (626) are adapted to the locking holes, and are locked and connected to the connecting plate (627) via the locking holes.

7. A feeding device for an emulsifying kettle according to claim 2, characterized in that: The material suction component (63) comprises: A suction cover (631) is connected to and arranged on one side of the baffle plate 1 (628); A material receiving box (632) is fixedly mounted on one side of the outer wall of the dredging box (612); A powerful suction pump (633) is fixedly mounted on one side of the outer wall of the dredging box (612).

8. A feeding device for an emulsifying kettle according to claim 7, characterized in that: The suction hood (631) is movably connected to the filter box (613) through the second connection port; a suction pipe (634) is equidistantly connected to the outside of the suction hood (631); the bottom end of the suction pipe (634) is connected to a connecting square tube (635); the bottom of the connecting square tube (635) is connected to a hose (636); the bottom end of the hose (636) is connected to the input end of the powerful suction pump (633); the output end of the powerful suction pump (633) is connected to a discharge pipe (637); the bottom end of the discharge pipe (637) is connected to the top of the material receiving box (632); a material receiving drawer (638) is movably connected to one side of the material receiving box (632); and an exhaust pipe (639) is connected to the front of the material receiving box (632).