Printing roller surface dust removal device

By designing a plate roller surface dust removal device including a nip rotation mechanism and a dust removal mechanism, the limitations of the prior art that the plate rollers of different lengths are not adapted to, efficiently nip and dust removal of plate rollers of different lengths are achieved, and processing efficiency and dust removal effect are improved.

CN223011237UActive Publication Date: 2025-06-24YUNNAN YUNCHENG PLATE-MAKING CO LTD
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Patent Information

Application Number
CN202421547082.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-06-24
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing dust removal device on the surface of the plate roller can only fix the plate rollers of equal lengths and cannot adapt to plate rollers of different lengths, making it difficult to effectively remove impurities and dust during the engraving process, affecting the quality and life of the plate rollers.

Method used

A roll surface dust removal device including a clamping rotating mechanism and a dust removal mechanism is designed. The clamping rotating mechanism can clamp plate rollers of different lengths through the cooperation of the screw and the chuck; the dust removal mechanism can clean the carbon ink on the surface of the plate roller by the cooperation of the brush block and the cylinder.

Benefits of technology

The device can effectively nip the plate rollers of different lengths, and thoroughly clean the impurities and dust on the surface of the plate roller through an efficient dust removal mechanism, improving the processing efficiency and dust removal effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of printing roller surface dust removal, and discloses a printing roller surface dust removal device which comprises a workbench, and a clamping rotating mechanism is arranged on the front face of the top of the workbench. The crank is rotated to enable the screw plate to rotate, the screw plate is limited by the limiting rod, so that the screw plate moves leftwards through rotation of the screw rod, then the printing roller is placed between the first chuck and the second chuck, the screw rod is rotated in the reverse direction to enable the screw plate to move rightwards, the second chuck moves rightwards, and the printing roller between the first chuck and the second chuck is fixed. In the process, printing rollers with different lengths can be clamped and fixed, a motor is started after the printing rollers are fixed, a second gear rotates, and due to the fact that the second gear is meshed with the second gear, rotation of the second gear enables a first gear to rotate, so that a first rotating shaft rotates; and the first rotating shaft drives the plate roller clamped by the first chuck and the second chuck to rotate, so that the brush block can clean carbon ink on the surface of the plate roller more thoroughly.
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Description

Technical Field

[0001] The utility model relates to the technical field of dust removal on the surface of a plate roller, and specifically relates to a dust removal device for the surface of a plate roller. Background Technique

[0002] Impurities will be generated during the engraving process of an electro-engraved plate roller, and impurities or dust in the air are also likely to adhere to the engraved pattern, and the long-term action of bacteria adsorbed on the plate roller will lead to the rusting of the electro-engraved plate roller, thus affecting the quality and service life of the plate roller.

[0003] According to the application number 202320570825.1, a dust removal device for the surface of a plate roller includes a chassis, a fixed rotation unit arranged on the chassis and used for fixing the plate roller, a first dust removal unit arranged on the chassis and located at the lower end of the end of the plate roller, a second dust removal unit arranged on the chassis and located at the lower end of the cylindrical surface of the plate roller, and a heating unit arranged on the chassis and located at the upper end of the plate roller.

[0004] By setting the fixed rotation unit, the first dust removal unit, the second dust removal unit, and the heating unit, the device achieves the technical effect of removing dust and sterilizing the plate roller during engraving, and has the advantages of high processing efficiency and good dust removal effect. However, this device can only fix plate rollers with equal lengths and cannot fix plate rollers with different lengths, which has certain limitations. Content of the Utility Model

[0005] The purpose of the utility model is to provide a dust removal device for the surface of a plate roller to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A dust removal device for the surface of a plate roller includes a workbench, a clamping and rotating mechanism is arranged on the front surface of the top of the workbench, and a dust removal mechanism is fixedly connected to the top of the workbench;

[0007] The clamping and rotating mechanism mainly includes a clamping component and a rotating component. The clamping component is arranged on the front surface of the top of the workbench, and the rotating component is arranged inside the clamping component;

[0008] The clamping component includes a first connecting frame, the first connecting frame is fixedly connected to the front surface of the top of the workbench, an L-shaped plate is fixedly connected to the top left of the first connecting frame, a screw rod is arranged on the left side of the L-shaped plate, a crank is fixedly connected to the left end of the screw rod, a screw plate is threadedly connected to the surface of the screw rod, and a limiting rod is fixedly connected to the left side of the first connecting frame.

[0009] Preferably, a hole matching the screw rod is opened on the left side of the L-shaped plate, and the surface of the screw rod penetrates through and is rotatably connected to the hole, and the right end of the screw rod is rotatably connected to the top left of the first connecting frame.

[0010] Preferably, a hole matching the limiting rod is formed in the right side of the spiral plate, and the spiral plate is slidably connected to the surface of the limiting rod through the hole. The limiting rod limits the spiral plate, so that the spiral plate can only move left and right along with the rotation of the screw rod.

[0011] Preferably, the rotating assembly includes a first rotating shaft, the first rotating shaft is arranged on the right side of the first connecting frame, a first gear is fixedly connected to the surface of the first rotating shaft, a fixed sleeve frame is fixedly connected to the front right side of the top of the workbench, a motor is fixedly connected inside the fixed sleeve frame, a second gear is fixedly connected to the surface of the output shaft of the motor, a first chuck is fixedly connected to the left end of the first rotating shaft, a rectangular groove is formed in the left side inside the first connecting frame, a second rotating shaft is rotatably connected to the right side of the spiral plate, and a second chuck is fixedly connected to the right end of the second rotating shaft.

[0012] Preferably, a hole matching the first rotating shaft is formed in the left side of the first connecting frame, and the surface of the first rotating shaft penetrates through and is rotatably connected inside the hole. The first gear meshes with the second gear.

[0013] Preferably, the dust removal mechanism includes a second connecting frame, the second connecting frame is fixedly connected to the top of the workbench, a cylinder is fixedly connected to the left side inside the second connecting frame, a sliding frame is fixedly connected to the output end of the cylinder, a sliding groove is formed in the bottom of the second connecting frame, guide rods are symmetrically arranged in the front and back of the front surface of the sliding frame, a limiting plate is fixedly connected to the rear end of the guide rod, a connecting block is fixedly connected to the front end of the guide rod, a brush block is fixedly connected to the front surface of the connecting block, and a spring is sleeved on the surface of the guide rod between the connecting block and the sliding frame.

[0014] Preferably, the surface of the sliding frame is slidably connected inside the sliding groove, a hole matching the guide rod is formed in the front surface of the sliding frame, and the surface of the guide rod penetrates through and is slidably connected inside the hole. One end of the spring is fixedly connected to the front surface of the sliding frame, and the other end of the spring is fixedly connected to the back surface of the connecting block.

[0015] Compared with the prior art, the utility model provides a dust removal device for the surface of a plate roller, which has the following beneficial effects:

[0016] 1. For the dust removal device on the surface of the plate cylinder, through the clamping and rotating mechanism, first turn the crank handle to make the screw plate rotate. Since the screw plate is limited by the limiting rod, the rotation of the screw rod will cause the screw plate to move to the left. Then, place the plate cylinder between the first chuck and the second chuck, and reverse-rotate the screw rod to make the screw plate move to the right, so that the second chuck moves to the right to fix the plate cylinder between the first chuck and the second chuck. This process can clamp and fix plate cylinders of different lengths. After fixing, start the motor to make the second gear rotate. Since the second gear meshes with the first gear, the rotation of the second gear will cause the first gear to rotate, thereby making the first rotating shaft rotate. The first rotating shaft drives the plate cylinder clamped by the first chuck and the second chuck to rotate, so that the brush block can clean the carbon ink on the surface of the plate cylinder more thoroughly.

[0017] 2. For the dust removal device on the surface of the plate cylinder, through the dust removal mechanism, after clamping the plate cylinder, start the motor to make the plate cylinder rotate, and then start the cylinder to make the brush block move back and forth left and right. At this time, the brush block will tightly fit the surface of the plate cylinder by the elastic force of the spring to better clean the carbon ink on the surface of the plate cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings:

[0019] Figure 1 It is a three-dimensional structure schematic diagram of the present invention;

[0020] Figure 2 It is a schematic diagram of the clamping assembly structure of the present invention;

[0021] Figure 3 It is a schematic diagram of the rotating assembly structure of the present invention;

[0022] Figure 4 It is a schematic diagram of the second connecting frame and the sliding groove structure of the present invention;

[0023] Figure 5 It is a schematic diagram of the right side of the sliding frame of the present invention.

[0024] In the figure: 1, workbench; 2, clamping and rotating mechanism; 21, clamping component; 211, first connecting frame; 212, L-shaped plate; 213, screw; 214, crank; 215, screw plate; 216, limiting rod; 22, rotating component; 221, first rotating shaft; 222, first gear; 223, first chuck; 224, fixed sleeve; 225, motor; 226, second gear; 227, rectangular groove; 228, second rotating shaft; 229, second chuck; 3, dust removal mechanism; 31, second connecting frame; 32, cylinder; 33, sliding groove; 34, sliding frame; 35, guide rod; 36, limiting plate; 37, connecting block; 38, brush block; 39, spring. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0026] In the present invention, unless otherwise clearly defined and limited, the terms "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] The present invention provides the following technical solutions:

[0028] Embodiment 1

[0029] Please refer to Figures 1-3 , the present invention provides a technical solution: a dust removal device for the surface of a plate roller, including a workbench 1, a clamping and rotating mechanism 2 is arranged on the front of the top of the workbench 1, and a dust removal mechanism 3 is fixedly connected to the top of the workbench 1;

[0030] The clamping and rotating mechanism 2 mainly includes a clamping component 21 and a rotating component 22. The clamping component 21 is arranged on the front of the top of the workbench 1, and the rotating component 22 is arranged inside the clamping component 21;

[0031] The clamping assembly 21 includes a first connecting frame 211. The first connecting frame 211 is fixedly connected to the front of the top of the workbench 1. At the top left of the first connecting frame 211, an L-shaped plate 212 is fixedly connected. On the left side of the L-shaped plate 212, a screw rod 213 is provided. The left end of the screw rod 213 is fixedly connected to a crank 214. A screw plate 215 is threadedly connected to the surface of the screw rod 213. A limiting rod 216 is fixedly connected to the left side of the first connecting frame 211.

[0032] On the left side of the L-shaped plate 212, a hole matching the screw rod 213 is opened, and the surface of the screw rod 213 penetrates and is rotatably connected to the hole. The right end of the screw rod 213 is rotatably connected to the top left of the first connecting frame 211.

[0033] On the right side of the screw plate 215, a hole matching the limiting rod 216 is opened, and the screw plate 215 is slidably connected to the surface of the limiting rod 216 through the hole. The limiting rod 216 limits the screw plate 215, so that the screw plate 215 can only move left and right as the screw rod 213 rotates.

[0034] The rotating assembly 22 includes a first rotating shaft 221. The first rotating shaft 221 is arranged on the right side of the first connecting frame 211. A first gear 222 is fixedly connected to the surface of the first rotating shaft 221. On the front right of the top of the workbench 1, a fixed sleeve frame 224 is fixedly connected. A motor 225 is fixedly connected inside the fixed sleeve frame 224. A second gear 226 is fixedly connected to the surface of the output shaft of the motor 225. A first chuck 223 is fixedly connected to the left end of the first rotating shaft 221. A rectangular groove 227 is opened on the left side inside the first connecting frame 211. A second rotating shaft 228 is rotatably connected to the right side of the screw plate 215. A second chuck 229 is fixedly connected to the right end of the second rotating shaft 228.

[0035] On the left side of the first connecting frame 211, a hole matching the first rotating shaft 221 is opened, and the surface of the first rotating shaft 221 penetrates and is rotatably connected to the hole. The first gear 222 meshes with the second gear 226.

[0036] Embodiment Two

[0037] Please refer to Figures 4-5 , and on the basis of Embodiment One, a dust removal mechanism 3 is further obtained.

[0038] The dust removal mechanism 3 includes a second connecting frame 31. The second connecting frame 31 is fixedly connected to the top of the workbench 1. A cylinder 32 is fixedly connected to the left side inside the second connecting frame 31. The output end of the cylinder 32 is fixedly connected to a sliding frame 34. A sliding groove 33 is opened at the bottom of the second connecting frame 31. Guide rods 35 are symmetrically arranged at the front of the sliding frame 34 in the front and back directions. The rear ends of the guide rods 35 are fixedly connected to limiting plates 36. The front ends of the guide rods 35 are fixedly connected to connecting blocks 37. A brush block 38 is fixedly connected to the front of the connecting blocks 37. A spring 39 is sleeved on the surface of the guide rods 35 between the connecting blocks 37 and the sliding frame 34.

[0039] The surface of the sliding carriage 34 is slidably connected within the sliding groove 33. A hole matching the guide rod 35 is formed on the front surface of the sliding carriage 34, and the surface of the guide rod 35 penetrates and is slidably connected within the hole. One end of the spring 39 is fixedly connected to the front surface of the sliding carriage 34, and the other end of the spring 39 is fixedly connected to the back surface of the connecting block 37.

[0040] During the actual operation process, when this device is in use, first rotate the crank 214 to make the screw plate 215 rotate. The screw plate 215 is limited by the limiting rod 216, so the rotation of the screw rod 213 will cause the screw plate 215 to move leftward. Then place the plate cylinder between the first chuck 223 and the second chuck 229, and reverse-rotate the screw rod 213 to make the screw plate 215 move rightward, so that the second chuck 229 moves rightward to fix the plate cylinder between the first chuck 223 and the second chuck 229. This process can clamp and fix plate cylinders of different lengths. After fixing, start the motor 225 to make the second gear 226 rotate. Since the second gear 226 meshes with the second gear 226, the rotation of the second gear 226 will cause the first gear 222 to rotate, so that the first rotating shaft 221 rotates. The first rotating shaft 221 drives the plate cylinder clamped by the first chuck 223 and the second chuck to rotate, so that the brush block 38 can clean the carbon ink on the surface of the plate cylinder more thoroughly.

[0041] After clamping the plate cylinder, start the motor 225 to make the plate cylinder rotate, and then start the air cylinder 32 to make the brush block 38 move back and forth left and right. At this time, the brush block 38 will tightly fit the surface of the plate cylinder by the elastic force of the spring 39 to better clean the carbon ink on the surface of the plate cylinder.

[0042] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. A device for removing dust from the surface of a plate roller, comprising a workbench (1), characterized in that: A clamping and rotating mechanism (2) is provided on the front of the top of the workbench (1), and a dust removal mechanism (3) is fixedly connected to the top of the workbench (1); The clamping and rotating mechanism (2) comprises a clamping component (21) and a rotating component (22), wherein the clamping component (21) is provided on the top front of the workbench (1), and the rotating component (22) is provided inside the clamping component (21); The clamping assembly (21) comprises a first connecting frame (211), the first connecting frame (211) being fixedly connected to the top front of the workbench (1), an L-plate (212) being fixedly connected to the top of the left side of the first connecting frame (211), a screw rod (213) being arranged on the left side of the L-plate (212), a crank handle (214) being fixedly connected to the left end of the screw rod (213), a screw plate (215) being threadedly connected to the surface of the screw rod (213), and a limiting rod (216) being fixedly connected to the left side of the first connecting frame (211).

2. The device for removing dust from the surface of a plate roller according to claim 1, characterized in that: A scoring hole matching the screw rod (213) is provided on the left side of the L-plate (212), and the surface of the screw rod (213) passes through and is rotatably connected in the hole. The right end of the screw rod (213) is rotatably connected to the top of the left side of the first connecting frame (211).

3. The device for removing dust from the surface of a plate roller according to claim 1, characterized in that: A hole matching the limiting rod (216) is provided on the right side of the screw plate (215), and the screw plate (215) is slidably connected to the surface of the limiting rod (216) through the hole.

4. The device for removing dust from the surface of a plate roller according to claim 1, characterized in that: The rotating assembly (22) comprises a first rotating shaft (221), the first rotating shaft (221) being arranged on the right side of the first connecting frame (211), the surface of the first rotating shaft (221) being fixedly connected to a first gear (222), a fixed sleeve frame (224) being fixedly connected to the front right side of the top of the workbench (1), a motor (225) being fixedly connected inside the fixed sleeve frame (224), a second gear (226) being fixedly connected to the surface of the output shaft of the motor (225), a first chuck (223) being fixedly connected to the left end of the first rotating shaft (221), a rectangular groove (227) being provided on the left side of the first connecting frame (211), a second rotating shaft (228) being rotatably connected to the right side of the screw plate (215), and a second chuck (229) being fixedly connected to the right end of the second rotating shaft (228).

5. The device for removing dust from the surface of a plate roller according to claim 4, characterized in that: A hole matching the first rotating shaft (221) is provided on the left side of the first connecting frame (211), and the surface of the first rotating shaft (221) passes through and is rotatably connected to the hole, and the first gear (222) is meshed with the second gear (226).

6. The device for removing dust from the surface of a plate roller according to claim 1, characterized in that: The dust removal mechanism (3) comprises a second connecting frame (31), the second connecting frame (31) is fixedly connected to the top of the workbench (1), a cylinder (32) is fixedly connected to the left side of the second connecting frame (31), the output end of the cylinder (32) is fixedly connected to a sliding frame (34), a sliding groove (33) is provided at the bottom of the second connecting frame (31), a guide rod (35) is symmetrically arranged on the front and rear sides of the sliding frame (34), the rear end of the guide rod (35) is fixedly connected to a limiting plate (36), the front end of the guide rod (35) is fixedly connected to a connecting block (37), the front side of the connecting block (37) is fixedly connected to a brush block (38), and a spring (39) is sleeved on the surface of the guide rod (35) between the connecting block (37) and the sliding frame (34).

7. A device for removing dust from the surface of a plate roller according to claim 6, characterized in that: The surface of the sliding frame (34) is slidably connected to the sliding groove (33); a hole matching the guide rod (35) is opened on the front of the sliding frame (34); and the surface of the guide rod (35) passes through and is slidably connected to the hole; one end of the spring (39) is fixedly connected to the front of the sliding frame (34); and the other end of the spring (39) is fixedly connected to the back of the connecting block (37).

Citation Information

Patent Citations

  • Printing roller surface dust removal device

    CN219965833U