Panel lamp light source conveying device

By designing a panel light source conveying device and using automation technology to realize the conveying and assembly of panel light sources, the problems of large site occupation and high labor costs in the assembly process of panel lights in the prior art are solved, and production efficiency and economic benefits are improved.

CN223011725UActive Publication Date: 2025-06-24FOSHAN ELECTRICAL & LIGHTING
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Patent Information

Application Number
CN202422157461.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-24
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The conveying line assembled by existing panel lights occupies a large area of ​​the site and requires multiple workers to participate in the placement of light source boards and other accessories, resulting in high costs in the factory and labor, which fails to liberate productivity and increases production costs.

Method used

A panel light source conveying device is designed, including a machine, a first and a second transfer mechanism, a servo motor, a die mechanism, a conveying table and a lamp disk transfer arm, and the conveying and assembly of the panel light source is realized through automation to reduce manual participation.

Benefits of technology

It realizes the automatic conveying and assembly of panel light sources, improves production efficiency, reduces labor costs, and reduces the area occupied by the factory, which meets the requirements of economic benefits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of panel lamp processing, in particular to a panel lamp light source conveying device which is characterized by comprising a machine table used for installing a foundation. The first transfer mechanism is arranged on the machine table; the first servo motor is fixedly connected with the first transfer mechanism and is used for driving the first transfer mechanism; the second transfer mechanism is in transmission connection with the first transfer mechanism and is used for picking up and transferring the panel lamp light source; the second servo motor is arranged on the second transfer mechanism and used for driving the second transfer mechanism to reciprocate in the vertical direction; the die punching mechanism is arranged on the machine table and is used for carrying out die punching operation on the panel lamp light source; the conveying table is provided with a conveying crawler belt, is arranged at the discharging end of the second transferring mechanism and is used for conveying the panel lamp light source; the lamp panel transfer arm is arranged at the discharging end of the conveying table and used for picking up the panel lamp light source.
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Description

Technical Field

[0001] The utility model relates to the field of panel lamp processing, and more specifically, to a panel lamp light source conveying device. Background Art

[0002] LED direct-emission panel lights are assembled from metal shells, LED light sources, light boards, frames and other structural components. Due to the lighting function and energy-saving effect of LED lamp beads, they can replace the original lamp panels with fluorescent tubes as light sources on a large scale, and are widely used in office buildings, offices, shopping malls, kitchens and bathrooms and other places.

[0003] The existing conveyor lines for panel light assembly are generally U-shaped or straight, which occupies a large area of ​​the site. In addition, multiple workers need to be assigned to place light source panels and other accessories during the conveying process to achieve conveying, resulting in high factory costs and labor costs. The goal of liberating productivity is not achieved, and the production costs of enterprises are also high, which is not conducive to long-term development and is not in line with economic benefits. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a panel lamp light source conveying device, which has the advantages of automatically realizing the conveying of panel lamps, improving production efficiency, reducing manual participation in assembly, and reducing labor costs.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: A panel light source delivery device includes: a machine platform for installing a foundation;

[0006] A first transfer mechanism is disposed on the machine platform;

[0007] a first servo motor, fixedly connected to the first transfer mechanism, and used to drive the first transfer mechanism;

[0008] A second transfer mechanism, drivingly connected to the first transfer mechanism, for picking up and transferring the panel light source;

[0009] A second servo motor is disposed on the second transfer mechanism and is used to drive the second transfer mechanism to reciprocate in a vertical direction;

[0010] A die punching mechanism, arranged on the machine platform, for performing a die punching operation on the panel light source;

[0011] A conveying platform, equipped with a conveying crawler, is arranged at the discharge end of the second transfer mechanism and is used to convey the panel light source;

[0012] The lamp panel transfer arm is arranged at the discharge end of the conveying platform and is used for picking up the panel lamp light source.

[0013] In one embodiment, the first transfer mechanism includes: a mounting post, a first base plate, a first guide rail, a first sliding member, a first ball screw, and a first mounting plate;

[0014] The mounting post is disposed on the machine table for mounting the base;

[0015] The first base plate is fixedly connected to the mounting post, and the first servo motor is fixedly disposed on the first base plate;

[0016] The first guide rail and the first screw are fixedly disposed on the first base plate, and the first guide rail is further provided with a guide groove;

[0017] The first sliding member is provided with a convex block for cooperating with the guide groove and being slidably connected;

[0018] The first screw is in transmission connection with the first servo motor, and the first sliding member reciprocates horizontally on the first screw;

[0019] One end of the first mounting plate is fixedly connected to the first sliding member, and the other end is used for mounting the second transfer mechanism.

[0020] In one embodiment, the second transfer mechanism includes: a second base plate, a second screw, a second sliding member, a connecting column, a connecting plate, and a vacuum chuck;

[0021] The second base plate is fixedly connected to the first mounting plate;

[0022] The second screw is in transmission connection with the second servo motor;

[0023] The second sliding member is disposed on the second screw;

[0024] The connecting column is fixedly connected to the second sliding member, and the connecting column is perpendicular to the bottom end of the machine table and fixedly disposed on the connecting plate;

[0025] The connecting plate is provided with a plurality of mounting holes at intervals for mounting the vacuum chuck.

[0026] In one embodiment, the punching die mechanism includes: an upper and lower punching module, a third sliding member, a second guide rail, a knife punching cylinder, a second mounting plate, and an upper punching module;

[0027] The upper and lower punching module is fixedly connected to the third sliding member for placing the panel light source;

[0028] The second guide rail is fixedly connected to the machine table, and guide grooves are provided on both sides thereof;

[0029] The top end of the third sliding member is fixedly connected to the upper and lower stamping module, and the bottom end is clamped to the second guide rail. The second guide rail is further provided with a convex block that is used in cooperation with the guide groove.

[0030] A plurality of guide posts are arranged on the second mounting plate for fixedly connecting the machine table, and stamping die springs are arranged on the guide posts.

[0031] The knife striking cylinder is arranged at the top end of the mounting plate and is used to drive the upper stamping module to reciprocate in the vertical direction to complete die stamping.

[0032] In one embodiment, a pixel camera is further arranged above the conveying table for monitoring and recording the installation process of the material.

[0033] In the above panel light source conveying device, a stamping module is integrated during the conveying process to realize stamping of the lamp element components. The overall process of the device is designed in a straight line, which is different from the prior art. It does not require multiple workers to operate simultaneously, further liberates production, and indirectly saves production costs. Description of the Drawings

[0034] Figure 1 is a schematic diagram of the panel light source conveying device of this embodiment;

[0035] Figure 2 is a schematic diagram of the structure of the first transfer mechanism in this embodiment;

[0036] Figure 3 is a schematic diagram of the structure of the second transfer mechanism in this embodiment;

[0037] Figure 4 is a schematic diagram of the structure of the die stamping mechanism in this embodiment;

[0038] Figure 5 is a side view of the die stamping mechanism in this embodiment.

[0039] In the figure: 1, machine table; 2, first transfer mechanism; 201, mounting column; 202, first bottom plate; 203, first guide rail; 204, first sliding member; 205, first lead screw; 206, first mounting plate; 3, first servo motor; 4, second transfer mechanism; 401, second bottom plate; 402, second lead screw; 403, second sliding member; 404, connecting column; 405, connecting plate; 406, vacuum chuck; 5, second servo motor; 6, die stamping mechanism; 601, lower stamping module; 602, third sliding member; 603, second guide rail; 604, knife striking cylinder; 605, second mounting plate; 606, upper stamping module; 607, stamping die spring; 7, conveying table; 8, lamp panel transfer arm; 9, pixel camera. Detailed Description of the Embodiment

[0040] The present utility model will be described in detail below with reference to the accompanying drawings and embodiments.

[0041] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present utility model.

[0042] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In the description of the present utility model, "a plurality of" means at least two, unless otherwise specifically defined.

[0043] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly limited. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0044] In the present utility model, unless otherwise clearly defined and limited, the first feature being "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are indirectly in contact through an intermediate medium. Moreover, the first feature being "above", "over" and "on" the second feature may be that the first feature is directly above or obliquely above the second feature, or merely indicates that the first feature is at a higher horizontal height than the second feature. The first feature being "below", "beneath" and "under" the second feature may be that the first feature is directly below or obliquely below the second feature, or merely indicates that the first feature is at a lower horizontal height than the second feature.

[0045] A panel light source delivery device, as Figure 1 shown, includes:

[0046] A machine table 1 for installing a foundation;

[0047] The first transfer mechanism 2 is disposed on the machine table 1;

[0048] The first servo motor 3 is fixedly connected to the first transfer mechanism 2 and is used to drive the first transfer mechanism 2;

[0049] The second transfer mechanism 4 is in transmission connection with the first transfer mechanism 2 and is used to pick up and transfer the panel light source;

[0050] The second servo motor 5 is disposed on the second transfer mechanism 4 and is used to drive the second transfer mechanism 4 to reciprocate in the vertical direction;

[0051] The die punching mechanism 6 is disposed on the machine table 1 and is used to perform die punching operations on the panel light source;

[0052] The conveying table 7 is equipped with a conveying track and is disposed at the discharge end of the second transfer mechanism 4 for conveying the panel light source;

[0053] The lamp panel transfer arm 8 is disposed at the discharge end of the conveying table 7 and is used to pick up the panel light source.

[0054] Specifically, as Figure 2 shown, the first transfer mechanism 2 includes: a mounting column 201, a first base plate 202, a first guide rail 203, a first sliding member 204, a first lead screw 205, and a first mounting plate 206;

[0055] The mounting column 201 is disposed on the machine table 1 for mounting the base;

[0056] The first base plate 202 is fixedly connected to the mounting column 201, and the first servo motor 3 is fixedly disposed on the first base plate 202;

[0057] The first guide rail 203 and the first lead screw 205 are fixedly disposed on the first base plate 202, and the first guide rail 203 is further provided with a guide groove;

[0058] The first sliding member 204 is provided with a convex block for cooperating with the guide groove and being in sliding connection;

[0059] The first lead screw 205 is in transmission connection with the first servo motor 3, and the first sliding member 204 reciprocates in the horizontal direction on the first lead screw 205;

[0060] One end of the first mounting plate 206 is fixedly connected to the first sliding member 204, and the other end is used to mount the second transfer mechanism 4.

[0061] Specifically, as Figure 3 shown, the second transfer mechanism 4 includes: a second base plate 401, a second lead screw 402, a second sliding member 403, a connecting column 404, a connecting plate 405, and a vacuum chuck 406;

[0062] The second bottom plate 401 is fixedly connected to the first mounting plate 206;

[0063] The second lead screw 402 is drivingly connected to the second servo motor 5;

[0064] The second slider 403 is arranged on the second lead screw 402;

[0065] The connecting column 404 is fixedly connected to the second slider 403. The connecting column 404 is perpendicular to the bottom end of the machine table 1 and is fixedly arranged on the connecting plate 405;

[0066] The connecting plate 405 is provided with a plurality of mounting holes at intervals for mounting the vacuum suction cups 406.

[0067] Specifically, as Figure 4 、 Figure 5 shown, the punching die mechanism 6 includes: a lower punching module 601, a third slider 602, a second guide rail 603, a knife punching cylinder 604, a second mounting plate 605, and an upper punching module 606;

[0068] The lower punching module 601 is fixedly connected to the third slider 602 and is used for placing the panel light source;

[0069] The second guide rail 603 is fixedly connected to the machine table 1, and guide grooves are formed on both sides thereof;

[0070] The top end of the third slider 602 is fixedly connected to the lower punching module 601, and the bottom end is clamped with the second guide rail 603. The second guide rail 603 is further provided with bumps that cooperate with the guide grooves;

[0071] A plurality of guide columns are arranged on the second mounting plate 605 for fixedly connecting the machine table 1, and a punching die spring 607 is arranged on the guide columns;

[0072] The knife punching cylinder 604 is arranged at the top end of the mounting plate and is used for driving the upper punching module 606 to reciprocate in the vertical direction to complete punching.

[0073] Specifically, as Figure 1 shown, a pixel camera 9 is further arranged above the conveying table 7 for monitoring and recording the installation process of the materials.

[0074] The above embodiments only represent several implementation manners of the present utility model, and the description thereof is relatively specific and detailed, but it should not be construed as a limitation to the scope of the patent of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the concept of the present utility model, several deformations and improvements can still be made, and these all belong to the protection scope of the present utility model. Therefore, the protection scope of the patent of the present utility model should be subject to the appended claims.

Claims

1. A panel light source delivery device, characterized in that: include: Machine table, used for installing foundation; A first transfer mechanism is disposed on the machine platform; a first servo motor, fixedly connected to the first transfer mechanism, and used to drive the first transfer mechanism; A second transfer mechanism, drivingly connected to the first transfer mechanism, for picking up and transferring the panel light source; A second servo motor is disposed on the second transfer mechanism and is used to drive the second transfer mechanism to reciprocate in a vertical direction; A die punching mechanism, arranged on the machine platform, for performing a die punching operation on the panel light source; A conveying platform, equipped with a conveying crawler, is arranged at the discharge end of the second transfer mechanism and is used to convey the panel light source; The lamp panel transfer arm is arranged at the discharge end of the conveying platform and is used for picking up the panel lamp light source.

2. A panel light source delivery device according to claim 1, characterized in that: The first transfer mechanism comprises: a mounting column, a first base plate, a first guide rail, a first sliding member, a first lead screw, and a first mounting plate; The mounting column is arranged on the machine platform to install the foundation; The first bottom plate is fixedly connected to the mounting column, and the first servo motor is fixedly arranged on the first bottom plate; The first guide rail and the first lead screw are fixedly arranged on the first bottom plate, and the first guide rail is further provided with a guide groove; The first sliding member is provided with a protrusion for cooperating with the guide groove and being slidably connected; The first lead screw is drivingly connected to the first servo motor, and the first sliding member reciprocates in a horizontal direction on the first lead screw; One end of the first mounting plate is fixedly connected to the first sliding member, and the other end is used for mounting the second transfer mechanism.

3. A panel light source delivery device according to claim 2, characterized in that: The second transfer mechanism includes: a second bottom plate, a second lead screw, a second sliding member, a connecting column, a connecting plate, and a vacuum suction cup; The second base plate is fixedly connected to the first mounting plate; The second lead screw is drivingly connected to the second servo motor; The second sliding member is arranged on the second lead screw; The connecting column is fixedly connected to the second sliding member, and the connecting column is perpendicular to the bottom end of the machine platform and fixedly arranged on the connecting plate; The connecting plate is provided with a plurality of mounting holes at intervals for mounting the vacuum suction cup.

4. The panel light source delivery device according to claim 1, characterized in that: The die mechanism comprises: a lower punching die set, a third sliding member, a second guide rail, a knife-beating cylinder, a second mounting plate, and an upper punching die set; The lower punching die set is fixedly connected to the third sliding member and is used to place the panel light source; The second guide rail is fixedly connected to the machine platform, and guide grooves are provided on both sides of the second guide rail; The top end of the third sliding member is fixedly connected to the lower punching die set, and the bottom end is clamped with the second guide rail, and the second guide rail is also provided with a protrusion used in conjunction with the guide groove; The second mounting plate is provided with a plurality of guide pillars for fixedly connecting the machine platform, and the guide pillars are provided with stamping die springs; The knife-beating cylinder is arranged at the top end of the mounting plate, and is used to drive the upper punching die set to reciprocate in a vertical direction to complete the punching die.

5. The panel light source delivery device according to claim 1, characterized in that: A pixel camera is also provided above the conveying platform for monitoring and recording the installation process of the materials.