Broken material thread rolling machine
By designing a material-cutting toothbrusher that integrates the functions of straightening, feeding, cutting, pushing and rubbing, the problems of low processing efficiency and high production cost of metal wire threads in the prior art are solved, and an efficient and low-cost processing process is achieved.
Patent Information
- Application Number
- CN202421842252.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, when processing metal wire threads, multiple clamping and matching with different machines are required, resulting in high production costs, low efficiency and high labor intensity for workers.
A material breaking and tooth rubbing machine is designed, integrating a straightening mechanism, feeding mechanism, cutting mechanism, pushing mechanism and tooth rubbing mechanism, which can complete the straightening, cutting and tooth rubbing of metal wires on one device.
It realizes efficient tooth rubbing of metal wires, reduces the number of clamping times and machine coordination needs, improves production efficiency and reduces production costs.
Smart Images

Figure CN223011780U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of machining equipment, in particular to a blanking and thread rolling machine. Background Art
[0002] A thread rolling machine is a device for machining threads on the outer surface of a cylindrical workpiece. It usually includes two thread rolling plates with the same tooth profile on the surface. By driving the two thread rolling plates to move relative to each other, the workpiece between the two thread rolling plates can be rolled with threads, and the thread machining can be completed only by one round trip, with a quite high speed. However, when the existing metal wire is subjected to thread machining, since the metal wire is usually in coils, it is necessary to straighten and cut the metal wire before thread rolling. This requires multiple clampings and needs to be completed by different machines, resulting in high production costs, reduced production efficiency, increased labor intensity of workers, and waste of human, material and financial resources. Summary of the Invention
[0003] The utility model aims to at least solve one of the above-mentioned technical problems, and provides a blanking and thread rolling machine, which can complete the straightening, cutting, and thread rolling of metal wire at one time, and improves the thread rolling efficiency of metal wire.
[0004] To achieve the above object, the technical solution adopted by the utility model is: a blanking and thread rolling machine, which includes a machine base, and a straightening mechanism, a feeding mechanism, a cutting mechanism, a pushing mechanism, and a thread rolling mechanism arranged on the machine base. The straightening mechanism is used for straightening the metal wire, the feeding mechanism is used for conveying the straightened metal wire to the cutting mechanism, the cutting mechanism is used for cutting the metal wire, the pushing mechanism is used for pushing the cut metal wire to the thread rolling mechanism, and the thread rolling mechanism is used for thread rolling the end of the metal wire.
[0005] Preferably, the straightening mechanism includes a first straightening component and a second straightening component. The first straightening component includes two rows of vertically arranged first straightening rollers, and the second straightening component includes two rows of horizontally arranged second straightening rollers. There are straightening gaps for cooperating with the metal wire between the two rows of first straightening rollers and between the two rows of second straightening rollers.
[0006] Preferably, the feeding mechanism includes a driving roller shaft and a driven roller shaft rotatably arranged on the mounting seat. A feeding gap for cooperating with the wire is arranged between the driving roller shaft and the driven roller shaft, and one end of the driving roller shaft is connected with a first driving device for driving it to rotate.
[0007] Preferably, the cutting mechanism includes a base fixed to the machine base and a cutting component disposed on the base. The base is provided with a limiting hole through which the metal wire passes, and a cutting plane is disposed on the side of the base facing away from the feeding mechanism. The cutting component includes a cutting seat and a first driving structure. The cutting seat is movably mounted on the cutting plane and is equipped with a cutting head that cooperates with the cutting plane. The first driving structure can drive the cutting seat to reciprocate relative to the cutting plane.
[0008] Preferably, the pushing mechanism includes a push plate movably disposed on the machine base and a second driving structure that drives the push plate to reciprocate relative to the threading mechanism.
[0009] Preferably, both the cutting seat and the push plate are connected to a return spring. A camshaft and a motor for driving the camshaft to rotate are provided on the machine base. Two cams respectively abutting and cooperating with the cutting seat and the push plate are provided on the camshaft.
[0010] Preferably, the threading mechanism includes a fixed threading plate and a movable threading plate. The movable threading plate is connected to a second driving device, and the second driving device can drive the movable threading plate to reciprocate relative to the fixed threading plate.
[0011] Preferably, it further includes a material rack. The material rack includes a base and a rotating seat rotatably mounted on the base. The metal wire is sleeved on the rotating seat.
[0012] The beneficial effects are as follows: Compared with the prior art, a blanking and threading machine of the present utility model is provided with a straightening mechanism, a feeding mechanism, a cutting mechanism, a pushing mechanism, and a threading mechanism. During the processing, the metal wire can be straightened by the straightening mechanism, and then the straightened metal wire can be conveyed to the cutting mechanism by the feeding mechanism to be cut into the required length. Then, the cut metal wire is pushed by the pushing mechanism to the threading mechanism for threading processing, so as to realize straightening, cutting, and threading processing of the metal wire on one processing device, without multiple clampings, and without the need to use different machines to cooperate to complete the processing, improving the threading processing efficiency of the metal wire. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The following further details the specific embodiments of the present utility model in conjunction with the accompanying drawings, where:
[0014] Figure 1 is a schematic structural diagram of a blanking and threading machine of the present utility model;
[0015] Figure 2 is a schematic structural diagram of the straightening mechanism 2;
[0016] Figure 3 is a schematic structural diagram of the cutting mechanism;
[0017] Figure 4 Schematic installation structure diagram of the material cutting mechanism, material pushing mechanism and thread rolling mechanism. Specific implementation mode
[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0019] It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. When a component is referred to as "disposed in the middle", it is not only disposed at the exact middle position, as long as it is not disposed at the two end parts, it belongs to the range defined by the middle part. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.
[0020] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present utility model belongs. The terms used in the description of the present utility model herein are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.
[0021] As Figures 1 to 4 shown, the present application discloses a blanking and thread rolling machine, which includes a machine base 1, and a straightening mechanism 2, a feeding mechanism 3, a material cutting mechanism 4, a material pushing mechanism 5 and a thread rolling mechanism 6 disposed on the machine base 1. Among them, the straightening mechanism 2 is used to straighten metal wire rods, the feeding mechanism 3 is used to convey the straightened metal wire rods to the material cutting mechanism 4, the material cutting mechanism 4 is used to cut the metal wire rods, the material pushing mechanism 5 is used to push the cut metal wire rods to the thread rolling mechanism 6, and the thread rolling mechanism 6 is used to perform thread rolling processing on the ends of the metal wire rods.
[0022] Specifically, as Figure 2As shown in the figure, the straightening mechanism 2 in the present application includes a first straightening assembly 7 and a second straightening assembly 8. The first straightening assembly 7 includes two rows of vertically arranged first straightening rollers 9. Both rows of first straightening rollers 9 include a plurality of first straightening rollers 9 arranged along the conveying direction of the wire rod, and the two rows of first straightening rollers 9 are staggered with each other. The second straightening assembly 8 includes two rows of horizontally arranged second straightening rollers 10. Both rows of second straightening rollers 10 include a plurality of second straightening rollers 10 arranged along the conveying direction of the wire rod, and the two rows of second straightening rollers 10 are staggered with each other. And there is a straightening gap 11 for cooperating with the metal wire rod between the two rows of first straightening rollers 9 and between the two rows of second straightening rollers 10. The outer edges of the first straightening rollers 9 and the second straightening rollers 10 are both provided with grooves for cooperating with the wire rod. During the conveying process of the wire rod, its two sides respectively cooperate with the grooves of the two rows of first straightening rollers 9 and with the grooves of the two rows of second straightening rollers 10, so as to straighten the wire rod in the vertical direction and then in the horizontal direction in sequence.
[0023] In another specific embodiment, the feeding mechanism 3 includes a driving roller shaft 12 and a driven roller shaft 13 rotatably arranged on the mounting base. A feeding gap 14 for cooperating with the wire rod is arranged between the driving roller shaft 12 and the driven roller shaft 13. And one end of the driving roller shaft 12 is connected with a first driving device for driving it to rotate. Specifically, the first driving device can adopt a motor. The motor is in transmission connection with the driving roller shaft 12 and can drive the driving roller shaft 12 to rotate, so that the driving roller shaft 12 and the driven roller shaft 13 cooperate to convey the metal wire rod to the cutting mechanism 4.
[0024] As Figure 3 and Figure 4 As shown in the figure, in the present application, the cutting mechanism 4 may include a seat body 15 fixedly installed on the machine base 1 and a cutting assembly arranged on the seat body 15. The seat body 15 is vertically and fixedly installed on the machine base 1 and is perpendicular to the conveying direction of the metal wire rod. The seat body 15 is provided with a limiting hole 16 for the metal wire rod to pass through. By providing the limiting hole 16, it can prevent the metal wire rod from shaking when it is conveyed to the cutting mechanism 4, so as to facilitate the cutting mechanism 4 to cut the metal wire rod. And a cutting plane 17 is arranged on the side of the seat body 15 facing away from the feeding mechanism 3. The cutting assembly includes a cutting seat 18 and a first driving structure. The cutting seat 18 is movably installed on the cutting plane 17 and is provided with a cutter head 19 for cooperating with the cutting plane 17. When the cutter head 19 moves towards the metal wire rod at the limiting hole 16, the cutter head 19 can cooperate with the cutting plane 17 to cut the metal wire rod. The first driving structure can drive the cutting seat 18 to reciprocate relative to the cutting plane 17, so as to continuously cut the metal wire rod.
[0025] In addition, the pusher mechanism 5 may include a push plate 20 movably arranged on the machine base 1, and a second driving structure for driving the push plate 20 to reciprocate relative to the thread rolling mechanism 6. By driving the push plate 20 to reciprocate towards or away from the thread rolling mechanism 6 through the second driving structure, the cut metal wire can be continuously pushed to the thread rolling mechanism 6.
[0026] Preferably, a return spring 21 may be connected to both the cutting seat 18 and the push plate 20. A camshaft 22 and a motor for driving the camshaft 22 to rotate are arranged on the machine base 1. Two cams 23 respectively abutting and cooperating with the cutting seat 18 and the push plate 20 are arranged on the camshaft 22. By driving the camshaft 22 to rotate through the motor, the two cams 23 on the camshaft 22 can regularly and intermittently push the cutting seat 18 and the push plate 20 to move. And when the cams 23 are separated from the cutting seat 18 and the push plate 20, the cutting seat 18 and the push plate 20 can be automatically driven to reset under the action of the elastic force of the return spring 21, so as to realize the reciprocating operation of the cutting seat 18 and the push plate 20. By adopting the above structure to form the first driving structure and the second driving structure, the action interval between the first driving structure and the second driving structure can be accurately controlled, so as to realize the timely pushing of the metal wire cut by the cutting mechanism 4 by the pusher mechanism 5, and the structure is simple.
[0027] The thread rolling mechanism 6 adopted in this application may include a fixed thread rolling plate 24 and a movable thread rolling plate 25. The fixed thread rolling plate 24 is vertically and fixedly installed on the machine base 1, and the movable thread rolling plate 25 is vertically and slidably installed on the machine base 1. And the movable thread rolling plate 25 is connected with a second driving device, and the second driving device can drive the movable thread rolling plate 25 to reciprocate relative to the fixed thread rolling plate 24, so as to realize the thread rolling processing of the metal wire.
[0028] In one preferred embodiment of this application, the blanking and thread rolling machine of this application may further include a material rack 26. Specifically, the material rack 26 includes a base 27 and a rotating seat 28 rotatably installed on the base 27. The metal wire is sleeved on the rotating seat 28. When the rotating seat 28 rotates relative to the base 27, the rotating seat 28 can drive the coiled metal wire to rotate, so as to facilitate the feeding mechanism 3 to convey the metal wire to the cutting mechanism 4.
[0029] A blanking and thread rolling machine of the utility model is provided with a straightening mechanism 2, a feeding mechanism 3, a cutting mechanism 4, a pushing mechanism 5 and a thread rolling mechanism 6. During the processing, the straightening mechanism 2 can straighten the metal wire, and then the feeding mechanism 3 conveys the straightened metal wire to the cutting mechanism 4 to be cut into the required length. Then, the pushing mechanism 5 pushes the cut metal wire to the thread rolling mechanism 6 for thread rolling processing, so as to complete the straightening, cutting and thread rolling processing of the metal wire on one processing device, without multiple clamping and without using different machines to cooperate for processing, improving the thread rolling processing efficiency of the metal wire.
[0030] The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Any modification or equivalent replacement that does not depart from the spirit and scope of the present invention shall be covered by the technical solutions of the present invention.
Claims
1. A thread cutting machine, characterized in that: The invention comprises a machine base (1), and a straightening mechanism (2), a feeding mechanism (3), a cutting mechanism (4), a pushing mechanism (5) and a thread rolling mechanism (6) arranged on the machine base (1); the straightening mechanism (2) is used to straighten the metal wire; the feeding mechanism (3) is used to convey the straightened metal wire to the cutting mechanism (4); the cutting mechanism (4) is used to cut the metal wire; the pushing mechanism (5) is used to push the cut metal wire to the thread rolling mechanism (6); and the thread rolling mechanism (6) is used to perform thread rolling processing on the end of the metal wire.
2. A thread-cutting and thread-rolling machine according to claim 1, characterized in that: The straightening mechanism (2) comprises a first straightening assembly (7) and a second straightening assembly (8), wherein the first straightening assembly (7) comprises two rows of first straightening rollers (9) arranged vertically, and the second straightening assembly (8) comprises two rows of second straightening rollers (10) arranged horizontally, and straightening gaps (11) are provided between the two rows of first straightening rollers (9) and between the two rows of second straightening rollers (10) to match the metal wire.
3. A thread-cutting and thread-rolling machine according to claim 1, characterized in that: The feeding mechanism (3) comprises an active roller (12) and a driven roller (13) rotatably arranged on a mounting seat, a feeding gap (14) matching the wire material is arranged between the active roller (12) and the driven roller (13), and one end of the active roller (12) is connected to a first driving device for driving the active roller (12) to rotate.
4. A thread cutting and rolling machine according to claim 1, characterized in that: The cutting mechanism (4) comprises a base body (15) fixedly mounted on the machine base (1), and a cutting assembly arranged on the base body (15); a limiting hole (16) is arranged on the base body (15) for allowing the metal wire to pass through, and a cutting plane (17) is arranged on the side of the base body (15) facing away from the feeding mechanism (3); the cutting assembly comprises a cutting seat (18) and a first driving structure; the cutting seat (18) is movably mounted on the cutting plane (17) and is equipped with a cutter head (19) that cooperates with the cutting plane (17); and the first driving structure can drive the cutting seat (18) to reciprocate relative to the cutting plane (17).
5. A thread cutting and rolling machine according to claim 4, characterized in that: The material pushing mechanism (5) comprises a pushing plate (20) movably arranged on the machine base (1), and a second driving structure for driving the pushing plate (20) to perform cyclic reciprocating motion relative to the thread rolling mechanism (6).
6. A material cutting and thread rolling machine according to claim 5, characterized in that: The cutting seat (18) and the push plate (20) are both connected to a return spring (21); a camshaft (22) and a motor for driving the camshaft (22) to rotate are arranged on the machine base (1); and the camshaft (22) is provided with two cams (23) respectively abutting against and cooperating with the cutting seat (18) and the push plate (20).
7. The thread cutting and rolling machine according to claim 1, characterized in that: The thread rolling mechanism (6) comprises a fixed thread rolling plate (24) and a movable thread rolling plate (25), wherein the movable thread rolling plate (25) is connected to a second driving device, and the second driving device can drive the movable thread rolling plate (25) to perform reciprocating motion relative to the fixed thread rolling plate (24).
8. The thread cutting and rolling machine according to claim 1, characterized in that: The material rack (26) also includes a base (27) and a rotating seat (28) rotatably mounted on the base (27), and the metal wire is sleeved on the rotating seat (28).