High-stability cutting device for metal machining
By designing a cutting device for metal processing including a water tank, a cutting mechanism and a cooling mechanism, the reduction in accuracy and equipment wear of traditional metal cutting devices under vibration and heat accumulation is solved, and higher stability and higher processing accuracy are achieved.
Patent Information
- Application Number
- CN202421846792.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-01
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-01
AI Technical Summary
During the use of traditional metal cutting devices, due to vibration of the external environment and accumulation of heat during the cutting process, it is easy to cause a reduction in cutting accuracy, increase in equipment wear, and even the scrapping of processing parts.
A cutting device for metal processing including a water tank, a cutting mechanism and a cooling mechanism is designed. The cutting mechanism absorbs vibration through components such as inverted U-shaped frame plates, hydraulic cylinders, damping springs, etc., and the cooling mechanism quickly takes away the heat generated during the cutting process through components such as water pumps and nozzles.
Effectively absorb and alleviate vibration, reduce the impact of vibration on cutting accuracy, extend the service life of the equipment, and reduce the failure rate caused by vibration. At the same time, it quickly takes away heat, prevents thermal deformation and thermal damage, and improves processing accuracy and continuous working ability of the equipment.
Smart Images
Figure CN223012068U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting devices, in particular to a cutting device for metal processing with high stability. Background Technique
[0002] Metal products are involved in all aspects of people's lives. The metal products industry includes the manufacture of structural metal products, metal tools, containers and metal packaging containers, stainless steel and similar daily metal products, etc. With the progress of society and the development of technology, metal products are used more and more widely in various fields of industry, agriculture and people's lives, and create greater and greater value for society. Many operations will be carried out during metal processing, including cutting the metal.
[0003] In the field of metal processing, the stability and cooling effect of the cutting device directly affect the processing quality and production efficiency. During the use of traditional metal cutting devices, due to the vibration of the external environment and the heat accumulation during the cutting process, it is easy to cause a decrease in cutting accuracy, an increase in equipment wear, and even the scrapping of processed parts. Content of the Utility Model
[0004] The purpose of the utility model is to provide a cutting device for metal processing with high stability, so as to solve the problems put forward in the above background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solutions:
[0006] A cutting device for metal processing with high stability, comprising a water tank, a cutting mechanism and a cooling mechanism. A plurality of uniformly distributed through holes are formed in the upper surface of the water tank, and a matching filter screen is fixedly connected to the middle part inside the water tank. The water tank is connected with a cutting mechanism, which includes an inverted U-shaped frame plate, a hydraulic cylinder, a sleeve block, a sliding rod, a limit sleeve, an L-shaped mounting plate, a damping spring, a cutting motor, a cutting blade and a protective cover. The inverted U-shaped frame plate is fixedly connected to the upper surface of the water tank. A hydraulic cylinder is installed on the upper surface of the inverted U-shaped frame plate. The output end of the hydraulic cylinder penetrates through the upper surface of the inverted U-shaped frame plate and is fixedly connected with a sleeve block. Two symmetrically arranged sliding rods are slidably sleeved on the sleeve block. The upper ends of the sliding rods are fixedly connected with limit sleeves, and damping springs are sleeved on the sliding rods. The lower ends of the two sliding rods are fixedly connected with an L-shaped mounting plate. A cutting motor is installed on the L-shaped mounting plate. The output end of the cutting motor penetrates through the L-shaped mounting plate and is equipped with a cutting blade. A protective cover is fixedly connected to the L-shaped mounting plate. The inverted U-shaped frame plate is connected with a cooling mechanism, which includes a water pump, a water suction pipe, a water delivery pipe, a hose and a spray head. A water pump is installed on one side surface of the inverted U-shaped frame plate. The inlet of the water pump is fixedly communicated with a water suction pipe, and the other end of the water suction pipe is fixedly communicated with the side surface of the water tank. The outlet of the water pump is fixedly communicated with a water delivery pipe, and the other end of the water delivery pipe penetrates through the upper surface of the inverted U-shaped frame plate and is fixedly communicated with a hose. A spray head is installed on the inner lower surface of the protective cover, and the inlet of the spray head penetrates through the upper surface of the protective cover and is communicated with the other end of the hose.
[0007] As a further scheme of the present utility model: A cleaning port is formed at the top of the front end face of the water tank, and a matching box door is installed in the cleaning port.
[0008] As a further scheme of the present utility model: Support legs are fixedly connected to the four corners of the lower surface of the water tank.
[0009] As a further scheme of the present utility model: A drain pipe is fixedly communicated with one side surface of the water tank, and a matching control valve is installed on the drain pipe.
[0010] As a further scheme of the present utility model: The limit sleeve is threadedly sleeved on the upper end of the sliding rod.
[0011] As a further scheme of the present utility model: Two symmetrically arranged U-shaped water baffle plates are fixedly connected to the upper surface of the water tank.
[0012] As a further scheme of the present utility model: One side surface of the protective cover is fixedly connected to the upper surface of the L-shaped mounting plate through two symmetrically arranged rib blocks.
[0013] Compared with the prior art, the beneficial effects of the present utility model are:
[0014] 1. The utility model, through the provided cutting mechanism, can effectively absorb and relieve vibrations during metal cutting, reduce the influence of vibrations on cutting accuracy, extend the service life of the equipment, and reduce the failure rate caused by vibrations.
[0015] 2. The utility model, through the provided cooling mechanism, can quickly take away the heat generated during metal cutting. It can not only prevent thermal deformation and thermal damage, but also keep the temperature of the cutting head and the workpiece stable, thereby improving the processing accuracy and the continuous working ability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the utility model;
[0017] Figure 2 is a schematic structural diagram of the utility model from another angle;
[0018] Figure 3 is a schematic structural diagram of a partial cross-section of the utility model.
[0019] In the figure: 1, water tank; 2, support leg; 3, box door; 4, U-shaped water baffle; 5, through hole; 6, inverted U-shaped frame plate; 7, hydraulic cylinder; 8, sleeve block; 9, damping spring; 10, limit sleeve; 11, rib block; 12, protective cover; 13, hose; 14, sliding rod; 15, L-shaped mounting plate; 16, cutting motor; 17, cutting disc; 18, water pump; 19, water delivery pipe; 20, drain pipe; 21, water suction pipe; 22, spray head; 23, filter screen. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1 to 3 , in the embodiment of the present utility model, a cutting device for metal processing with high stability includes a water tank 1, a cutting mechanism, and a cooling mechanism.
[0022] Refer to Figure 1As shown, a cutting mechanism is connected to the water tank 1. The cutting mechanism includes an inverted U-shaped frame plate 6, a hydraulic cylinder 7, a sleeve block 8, a sliding rod 14, a limiting sleeve 10, an L-shaped mounting plate 15, a damping spring 9, a cutting motor 16, a cutting blade 17, and a protective cover 12. The upper surface of the water tank 1 is fixedly connected with an inverted U-shaped frame plate 6. The upper surface of the inverted U-shaped frame plate 6 is provided with a hydraulic cylinder 7. The output end of the hydraulic cylinder 7 penetrates through the upper surface of the inverted U-shaped frame plate 6 and is fixedly connected with a sleeve block 8. Two symmetrically arranged sliding rods 14 are slidably sleeved on the sleeve block 8. The upper ends of the sliding rods 14 are fixedly connected with a limiting sleeve 10. A damping spring 9 is sleeved on the sliding rods 14. The lower ends of the two sliding rods 14 are fixedly connected with an L-shaped mounting plate 15. A cutting motor 16 is mounted on the L-shaped mounting plate 15. The output end of the cutting motor 16 penetrates through the L-shaped mounting plate 15 and is provided with a cutting blade 17. A protective cover 12 is fixedly connected to the L-shaped mounting plate 15.
[0023] It should be noted that during use, the metal workpiece is placed on the water tank 1 for cutting. During cutting, the hydraulic cylinder 7 drives the cutting motor 16 to move downward, and the cutting motor 16 drives the cutting blade 17 to rotate for cutting. When vibrations occur during the cutting process, the L-shaped mounting plate 15 will squeeze the damping spring 9, causing the damping spring 9 to be compressed, and the sliding rod 14 will slide upward in the sleeve block 8. Subsequently, the damping spring 9 will recover and drive the sliding rod 14 to slide downward in the sleeve block 8. During this process, the damping spring 9 buffers the vibration force, and the damping force generated during the expansion and contraction of the damping spring 9 and the damping force generated by the friction between the sliding rod 14 and the sleeve block 8 absorb the vibration force, so as to effectively absorb and relieve the vibration, reduce the impact of vibration on the cutting accuracy, extend the service life of the equipment, and reduce the failure rate caused by vibration.
[0024] Reference Figure 1 、 Figure 2 and Figure 3 As shown, a plurality of uniformly distributed through holes 5 are provided on the upper surface of the water tank 1. A matching filter screen 23 is fixedly connected to the middle part inside the water tank 1. A cooling mechanism is connected to the inverted U-shaped frame plate 6. The cooling mechanism includes a water pump 18, a water suction pipe 21, a water delivery pipe 19, a hose 13, and a spray head 22. A water pump 18 is mounted on one side surface of the inverted U-shaped frame plate 6. The inlet of the water pump 18 is fixedly communicated with a water suction pipe 21. The other end of the water suction pipe 21 is fixedly communicated with the side surface of the water tank 1. The outlet of the water pump 18 is fixedly communicated with a water delivery pipe 19. The other end of the water delivery pipe 19 penetrates through the upper surface of the inverted U-shaped frame plate 6 and is fixedly communicated with a hose 13. A spray head 22 is mounted on the inner lower surface of the protective cover 12. The inlet of the spray head 22 penetrates through the upper surface of the protective cover 12 and is communicated with the other end of the hose 13.
[0025] It should be noted that: during the cutting process, the water pump 18 can pump the water at the bottom of the water tank 1 into the nozzle 22 through the suction pipe 21, the water supply pipe 19 and the hose 13. The water sprayed by the nozzle 22 can quickly take away the heat generated during the cutting process, which can not only prevent thermal deformation and thermal damage, but also keep the temperature of the cutting head and the workpiece stable, thereby improving the processing accuracy and the continuous working ability of the equipment. Moreover, during the cooling process, the water on the upper surface of the water tank 1 can flow into the water tank 1 through the through hole 5, and after being filtered by the filter net 23 to remove impurities, it falls to the bottom of the water tank 1 for recycling, thereby reducing the waste of water resources.
[0026] refer to Figure 1 As shown, a cleaning port is provided at the top of the front end surface of the water tank 1, and a matching box door 3 is installed in the cleaning port. The cleaning port and the box door 3 are provided to facilitate cleaning of impurities on the filter screen 23.
[0027] refer to Figure 1 As shown, the four corners of the lower surface of the water tank 1 are fixedly connected with support legs 2, and the support legs 2 are provided to prevent the bottom of the water tank 1 from contacting the ground.
[0028] refer to Figure 2 As shown, a drain pipe 20 is fixedly connected to one side of the water tank 1, and a matching control valve is installed on the drain pipe 20. By setting the drain pipe 20 that drives the control valve, it is convenient to drain the water inside the water tank 1 when not in use.
[0029] The limiting sleeve 10 is threadedly sleeved on the upper end of the slide rod 14, so that the limiting sleeve 10 can be easily disassembled and assembled.
[0030] refer to Figure 1 As shown, two symmetrically arranged U-shaped water baffles 4 are fixedly connected to the upper surface of the water tank 1. The U-shaped water baffles 4 play a barrier role to prevent water on the upper surface of the water tank 1 from flowing down from the water tank 1.
[0031] refer to Figure 1 As shown, one side of the protective cover 12 is fixedly connected to the upper surface of the L-shaped mounting plate 15 through two symmetrically arranged ribs 11. The arranged ribs 11 make the structure of the protective cover 12 more stable.
[0032] All the electrical components mentioned in this article are electrically connected to the external main controller and the 220V mains through a transformer. And the main controller can be a conventional known device such as a computer for control. The electrical components provided by the present utility model are only used according to the structural features of the product in this technical solution. The product will be adjusted and modified after purchase to make it more matching and conforming to the technical solution to which the present utility model belongs. It is an optimal application technical solution of this technical solution. The model of the product can be replaced and modified according to the required technical parameters. It is well-known to those skilled in the art. Therefore, those skilled in the art can clearly obtain the corresponding use effects through the technical solution provided by the present utility model.
[0033] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A cutting device for metal processing with high stability, characterized in that: include: A water tank (1), wherein a plurality of evenly distributed through holes (5) are provided on the upper surface of the water tank (1), and a matching filter screen (23) is fixedly connected to the middle portion of the water tank (1); The cutting mechanism is connected to the water tank (1), and the cutting mechanism comprises an inverted U-shaped frame plate (6), a hydraulic cylinder (7), a sleeve block (8), a slide rod (14), a limit sleeve (10), an L-shaped mounting plate (15), a damping spring (9), a cutting motor (16), a cutting blade (17) and a protective cover (12). The upper surface of the water tank (1) is fixedly connected to the inverted U-shaped frame plate (6), the upper surface of the inverted U-shaped frame plate (6) is installed with a hydraulic cylinder (7), and the output end of the hydraulic cylinder (7) passes through the upper surface of the inverted U-shaped frame plate (6) and is fixedly connected to the A sleeve block (8) is connected, and two symmetrically arranged slide bars (14) are slidably sleeved on the sleeve block (8), the upper ends of the slide bars (14) are fixedly connected to the limit sleeve (10), and the slide bars (14) are sleeved with a damping spring (9), and the lower ends of the two slide bars (14) are fixedly connected to an L-shaped mounting plate (15), and a cutting motor (16) is mounted on the L-shaped mounting plate (15), and the output end of the cutting motor (16) passes through the L-shaped mounting plate (15) and is mounted with a cutting blade (17), and a protective cover (12) is fixedly connected to the L-shaped mounting plate (15); A cooling mechanism is provided, wherein the inverted U-shaped frame plate (6) is connected with the cooling mechanism, and the cooling mechanism comprises a water pump (18), a water extraction pipe (21), a water delivery pipe (19), a hose (13) and a nozzle (22). The water pump (18) is installed on one side of the inverted U-shaped frame plate (6), the inlet of the water pump (18) is fixedly connected to the water extraction pipe (21), the other end of the water extraction pipe (21) is fixedly connected to the side of the water tank (1), the outlet of the water pump (18) is fixedly connected to the water delivery pipe (19), the other end of the water delivery pipe (19) passes through the upper surface of the inverted U-shaped frame plate (6) and is fixedly connected to the hose (13), and the nozzle (22) is installed on the inner lower surface of the protective cover (12), the inlet of the nozzle (22) passes through the upper surface of the protective cover (12) and is connected to the other end of the hose (13).
2. A metal processing cutting device with high stability according to claim 1, characterized in that: A cleaning port is provided at the top of the front end surface of the water tank (1), and a matching tank door (3) is installed in the cleaning port.
3. A metal processing cutting device with high stability according to claim 1, characterized in that: The four corners of the lower surface of the water tank (1) are fixedly connected with support legs (2).
4. A metal processing cutting device with high stability according to claim 1, characterized in that: One side of the water tank (1) is fixedly connected to a drainage pipe (20), and a matching control valve is installed on the drainage pipe (20).
5. A metal processing cutting device with high stability according to claim 1, characterized in that: The limiting sleeve (10) is threadedly sleeved on the upper end of the sliding rod (14).
6. A metal processing cutting device with high stability according to claim 1, characterized in that: The upper surface of the water tank (1) is fixedly connected to two symmetrically arranged U-shaped water baffles (4).
7. A metal processing cutting device with high stability according to claim 1, characterized in that: One side surface of the protective cover (12) is fixedly connected to the upper surface of the L-shaped mounting plate (15) via two symmetrically arranged ribs (11).