Cutter shaft structure capable of preventing materials from being accumulated and stuck

By designing a knife shaft structure with double thread grooves and a partition storage nozzle, the problems of material accumulation and material stapling in the prior art are solved, and more efficient material flow, cleaning and heat dissipation effects are achieved, extending the service life of the knife shaft and reducing production costs.

CN223012472UActive Publication Date: 2025-06-24SHENZHEN QIFEIDA PRECISION TECH CO LTD
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Patent Information

Application Number
CN202421979652.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-24
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The cutting shaft of existing cooling machine tools cannot effectively prevent material accumulation and chokes, resulting in damage to the blade and workpiece during processing, increasing production costs.

Method used

A knife shaft structure including a shaft body, a flow guide groove, a blade, a container, a liquid storage chamber, a gas storage chamber, a liquid spray head and a gas spray head is designed. The diversion groove adopts a double thread groove design that connects head and tail, and the liquid and gas storage chambers are separated by partitions, and the nozzles are distributed intersected to ensure comprehensive cleaning and heat dissipation.

Benefits of technology

The double-threaded groove design effectively guides the flow of materials and reduces accumulation; the separated storage and cross-distribution nozzle design of liquid and gas ensures cleaning and heat dissipation effects, reduces the risk of calculating materials, extends the service life of the knife shaft, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cutter shafts, in particular to a cutter shaft structure capable of preventing materials from being stacked and stuck. According to the technical scheme, the cutter shaft structure capable of preventing the materials from being stacked and clamped comprises a shaft body, and a fixing shaft is arranged at the top end of the shaft body; a flow guide groove is formed in the lower portion of the shaft body, a blade is arranged at the position, located at the flow guide groove, of the surface of the shaft body, and a containing box is installed on the upper portion of the shaft body. A liquid storage cavity and a gas storage cavity are formed in the containing box, and the liquid storage cavity and the gas storage cavity are provided with a liquid spray head and a gas spray head correspondingly. According to the utility model, all links such as rotation of the cutter shaft, diversion and cutting of materials, cleaning and maintenance and the like are coordinated and matched with one another, so that the aim of preventing the materials from being accumulated and blocked is fulfilled. The cutter shaft structure not only improves production efficiency and product quality, but also reduces maintenance cost and downtime, and has remarkable advantages and application value.
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Description

Technical Field

[0001] The utility model relates to the technical field of tool shafts, in particular to a tool shaft structure for preventing material accumulation and jamming. Background Technique

[0002] In the machining industry, machine tools are the most common and important processing equipment. It drives alloy tools to perform cutting on metal parts through a rotating tool shaft. After retrieval, a patent with the Chinese patent publication number CN216939743U discloses a cooling type machine tool tool shaft. Although the device cools the tool shaft by setting a cooling sleeve during use, the device cannot prevent material accumulation and jamming during use, which easily causes damage to the cutting blade and the workpiece during processing and increases production costs. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a tool shaft structure for preventing material accumulation and jamming, and solves the problems raised in the background technique.

[0004] The solution of the utility model to the above technical problems is as follows:

[0005] A tool shaft structure for preventing material accumulation and jamming includes a shaft body, and a fixed shaft is provided at the top of the shaft body;

[0006] A diversion groove is opened in the lower part of the shaft body, a cutting blade is provided on the surface of the shaft body at the diversion groove, and a receiving box is installed on the upper part of the shaft body;

[0007] A liquid storage cavity and a gas storage cavity are opened inside the receiving box, and a liquid spray head and a gas spray head are respectively installed in the liquid storage cavity and the gas storage cavity.

[0008] Based on the above technical solutions, the utility model can be further improved as follows.

[0009] Further, the liquid storage cavity and the gas storage cavity are separated by a partition board, and the liquid spray head penetrates through the gas storage cavity and is communicated with the liquid storage cavity.

[0010] The beneficial effect of adopting the above further scheme is:

[0011] The partition board clearly separates the liquid storage cavity and the gas storage cavity, avoiding the mixing and mutual interference of the liquid and the gas during the storage process. This design makes the storage and management of the two media more orderly and efficient. Through separation, the liquid and the gas can be stored in different chambers respectively, each undertaking different functions of cleaning and maintaining the tool shaft. This functional partition design improves the modularization degree of the entire tool shaft structure and is convenient for maintenance and replacement.

[0012] Further, the gas spray head and the liquid spray head are cross-distributed.

[0013] The beneficial effects of adopting the above further solution are as follows:

[0014] The cross - distribution of the gas nozzle and the liquid nozzle ensures that the cleaning medium can cover multiple areas on the surface of the tool shaft, including the blade, the flow - guiding groove, and other key parts of the tool shaft. This comprehensive cleaning method helps to remove material residues and impurities, reducing the risk of material jamming. Through the cross - distribution, the gas and the liquid can act on the surface of the tool shaft alternately or simultaneously, forming a complementary cleaning effect. The gas ejected from the gas nozzle can dry the moisture left by the liquid nozzle, preventing corrosion or secondary pollution caused by moisture residue; while the cleaning liquid ejected from the liquid nozzle can deeply clean the inaccessible gaps and dead corners. Moreover, during the cleaning process, the gas and the liquid not only act as cleaning media but also play an important role in heat dissipation. The high - speed airflow ejected by the gas can effectively carry away the heat on the surface and in the vicinity of the tool shaft, reducing the temperature rise caused by friction and cutting operations. At the same time, the cleaning liquid ejected by the liquid nozzle will also absorb and carry away a large amount of heat during the evaporation process, further enhancing the heat - dissipation effect. This dual heat - dissipation mechanism helps to keep the tool shaft operating within an appropriate working temperature range, preventing performance degradation or damage caused by overheating.

[0015] Furthermore, a bearing is installed inside the accommodating box, and the accommodating box is installed on the outside of the shaft body through the bearing.

[0016] The beneficial effects of adopting the above further solution are as follows:

[0017] As a connecting component between the accommodating box and the shaft body, the bearing mainly serves to reduce the direct contact between the two, thereby reducing friction and wear during rotation. This design helps to extend the service life of the tool - shaft structure and reduce damage and failures caused by friction.

[0018] Furthermore, liquid inlet joints and gas inlet joints are respectively installed on the accommodating box corresponding to the liquid storage cavity and the gas storage cavity, and the included angle between the liquid inlet joint and the gas inlet joint is ninety degrees.

[0019] The beneficial effects of adopting the above further solution are as follows:

[0020] Installing the liquid inlet joint and the gas inlet joint respectively at the positions on the accommodating box corresponding to the liquid storage cavity and the gas storage cavity, and the included angle between them being ninety degrees, this design makes the whole structure more compact, which is conducive to saving space. In a limited space, this layout can maximize the functions of each component, improving the integration and efficiency of the overall structure. The ninety - degree included - angle design helps to reduce the interference between the liquid inlet joint and the gas inlet joint, ensuring that they do not affect each other during their respective working processes, thus improving the stability and reliability of the system.

[0021] Furthermore, the diversion groove is a double-threaded groove that connects end to end.

[0022] The beneficial effects of adopting the above further scheme are as follows:

[0023] The double-threaded groove is designed to connect end to end, ensuring that the fluid will not be interrupted due to the disconnection of the groove during the flow process, thereby improving the continuity of fluid flow. Due to the complex geometric shape of the double-threaded groove, the fluid will have a certain scouring effect on the groove wall during the flow process. This scouring effect helps to prevent the accumulation of sediments in the groove and also helps to improve the wear resistance of the groove wall.

[0024] The utility model provides a cutter shaft structure for preventing material accumulation and jamming. It has the following

[0025] beneficial effects:

[0026] The diversion groove at the lower part of the shaft body is designed as a double-threaded groove that connects end to end. This structure can effectively guide the material to flow along the thread trajectory when the cutter shaft rotates, reduce the accumulation of material near the cutter shaft, and thus reduce the risk of jamming. The blade is located at the diversion groove. As the cutter shaft rotates, while the blade cuts the material, it also helps to push the material to flow along the diversion groove, further enhancing the anti-accumulation effect.

[0027] The inside of the accommodation box is provided with a liquid storage cavity and a gas storage cavity, and a liquid spray head and a gas spray head are respectively installed. These spray heads can spray liquid or gas when needed to clean the blade and the surrounding area, prevent material residue and adhesion, and maintain the cleanliness and sharpness of the cutter shaft. The liquid inlet joint and the gas inlet joint are respectively connected to the external liquid and gas source, facilitating the user to add or replace the cleaning medium according to needs at any time. This design makes the maintenance and operation more flexible and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] The drawings described herein are used to provide a further understanding of the utility model, constitute a part of this application, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute an improper limitation to the utility model.

[0029] In the drawings:

[0030] Figure 1 is the front view external schematic diagram of the utility model;

[0031] Figure 2 is the bottom view axial side external schematic diagram of the utility model;

[0032] Figure 3 is the axial side external schematic diagram of the utility model;

[0033] Figure 4 is the sectional structure schematic diagram of the accommodation box of the utility model.

[0034] In the attached drawings, the list of components represented by each reference numeral is as follows:

[0035] 1. Flow guiding groove; 2. Gas spray head; 3. Liquid inlet joint; 4. Fixed shaft; 5. Shaft body; 6. Accommodating box; 7. Gas inlet joint; 8. Liquid spray head; 9. Blade; 10. Bearing; 11. Liquid storage cavity; 12. Gas storage cavity; 13. Partition board. Specific embodiments

[0036] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figures 1 to 4 as shown, the embodiments provided by the present invention:

[0038] Embodiment 1

[0039] A knife shaft structure for preventing material accumulation and jamming includes a shaft body 5. A fixed shaft 4 is provided at the top of the shaft body 5. A flow guiding groove 1 is formed in the lower part of the shaft body 5. The flow guiding groove 1 is a double-threaded groove that is connected end to end. The design of the double-threaded groove being connected end to end ensures that the fluid will not be interrupted due to the disconnection of the groove during the flow process, thereby improving the continuity of fluid flow. Due to the complex geometric shape of the double-threaded groove, the fluid will have a certain scouring effect on the groove wall during the flow process. This scouring effect helps to prevent the accumulation of sediments in the groove and also helps to improve the wear resistance of the groove wall. Blades 9 are provided on the surface of the shaft body 5 at the position of the flow guiding groove 1. An accommodating box 6 is installed on the upper part of the shaft body 5. A bearing 10 is installed inside the accommodating box 6. The accommodating box 6 is installed on the outside of the shaft body 5 through the bearing 10. As a connecting component between the accommodating box 6 and the shaft body 5, the bearing 10 mainly functions to reduce the direct contact between the two, thereby reducing friction and wear during rotation. This design helps to extend the service life of the knife shaft structure and reduce damage and failures caused by friction.

[0040] Embodiment 2

[0041] As Figures 1 to 4As shown in the figure, a cutter shaft structure for preventing material accumulation and jamming proposed by the present utility model, compared with the first embodiment, this embodiment further includes: a liquid storage cavity 11 and a gas storage cavity 12 are provided inside the accommodation box 6, and a liquid inlet joint 3 and a gas inlet joint 7 are respectively installed on the accommodation box 6 corresponding to the liquid storage cavity 11 and the gas storage cavity 12, and the included angle between the liquid inlet joint 3 and the gas inlet joint 7 is ninety degrees. Installing the liquid inlet joint 3 and the gas inlet joint 7 respectively at the positions on the accommodation box 6 corresponding to the liquid storage cavity 11 and the gas storage cavity 12, and the included angle between the two is ninety degrees, this design makes the whole structure more compact and is conducive to saving space. In a limited space, this layout can maximize the functions of each component and improve the integration and efficiency of the overall structure. The ninety-degree included angle design helps to reduce the interference between the liquid inlet joint 3 and the gas inlet joint 7, ensuring that they will not affect each other during their respective working processes, thus improving the stability and reliability of the system. The liquid storage cavity 11 and the gas storage cavity 12 are separated by a partition 13, and the liquid spray head 8 penetrates through the gas storage cavity 12 and communicates with the liquid storage cavity 11. The partition 13 clearly separates the liquid storage cavity 11 and the gas storage cavity 12, avoiding the mixing and mutual interference of liquid and gas during storage. This design makes the storage and management of the two media more orderly and efficient. Through separation, the liquid and gas can be stored in different chambers respectively, each undertaking different functions of cleaning and maintaining the cutter shaft. This functional partition design improves the modularity of the entire cutter shaft structure, facilitating maintenance and replacement. The liquid storage cavity 11 and the gas storage cavity 12 are respectively installed with a liquid spray head 8 and a gas spray head 2, and the gas spray head 2 and the liquid spray head 8 are cross-distributed. The cross-distribution of the gas spray head 2 and the liquid spray head 8 ensures that the cleaning medium can cover multiple areas on the surface of the cutter shaft, including the blade 9, the diversion groove 1, and other key parts of the cutter shaft. This comprehensive cleaning method helps to remove material residues and impurities and reduce the risk of jamming. Through cross-distribution, gas and liquid can act on the surface of the cutter shaft alternately or simultaneously, forming a complementary cleaning effect. The gas ejected by the gas spray head 2 can dry the water left by the liquid spray head 8, preventing corrosion or secondary pollution caused by water residue; while the cleaning liquid ejected by the liquid spray head 8 can deeply clean the inaccessible gaps and dead corners. And gas and liquid not only act as cleaning media during the cleaning process, but also play an important role in heat dissipation. The high-speed airflow ejected by the gas can effectively take away the heat on the surface of the cutter shaft and the nearby area, reducing the temperature rise caused by friction and cutting operations. At the same time, the cleaning liquid ejected by the liquid spray head 8 will also absorb and take away a large amount of heat during the evaporation process, further enhancing the heat dissipation effect. This dual heat dissipation mechanism helps to keep the cutter shaft operating within an appropriate working temperature range and prevent performance degradation or damage caused by overheating.

[0042] Working principle:

[0043] The diversion groove 1 at the lower part of the shaft body 5 adopts a double-thread groove design with the head and tail connected. When the cutter shaft rotates, these thread grooves will guide and push the material forward along the track of the groove like a screw conveyor, reducing the accumulation of the material near the cutter shaft. The blade 9 located at the diversion groove 1 cuts the material as the cutter shaft rotates. During the cutting process, the blade 9 not only breaks the material but also further pushes the material to flow along the diversion groove 1 through its rotational movement, enhancing the anti-accumulation effect.

[0044] When it is necessary to clean the cutter shaft and the surrounding area, cleaning liquid and gas are respectively injected into the liquid storage cavity 11 and the gas storage cavity 12 through the liquid inlet joint 3 and the gas inlet joint 7. The liquid nozzle 8 sprays out the cleaning liquid to clean the blade 9 and the residual material around it; the gas nozzle 2 sprays out gas to help blow dry the residual moisture and impurities, keeping the cutter shaft dry and clean. The cross-distribution design of the liquid nozzle 8 and the gas nozzle 2 makes the cleaning process more comprehensive and efficient. They can cover multiple areas on the surface of the cutter shaft, reducing cleaning dead corners and ensuring that the cutter shaft always maintains a good working state.

[0045] The above shows and describes the basic principles, main features and advantages of the present utility model. For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0046] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative way of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A knife shaft structure for preventing material accumulation and jamming, comprising a shaft body (5), a fixed shaft (4) being provided at the top of the shaft body (5), characterized in that: A guide groove (1) is provided at the lower part of the shaft body (5); a blade (9) is provided on the surface of the shaft body (5) at the guide groove (1); and a receiving box (6) is installed at the upper part of the shaft body (5); The interior of the containing box (6) is provided with a liquid storage chamber (11) and a gas storage chamber (12), and the liquid storage chamber (11) and the gas storage chamber (12) are respectively equipped with a liquid nozzle (8) and a gas nozzle (2).

2. According to claim 1, a knife shaft structure for preventing material accumulation and jamming is characterized in that: The liquid storage chamber (11) and the gas storage chamber (12) are separated by a partition (13), and the liquid spray head (8) passes through the gas storage chamber (12) and is in communication with the liquid storage chamber (11).

3. According to claim 1, a knife shaft structure for preventing material accumulation and jamming is characterized in that: The gas nozzles (2) and the liquid nozzles (8) are cross-distributed.

4. According to claim 1, a knife shaft structure for preventing material accumulation and jamming is characterized in that: A bearing (10) is installed on the inner side of the containing box (6), and the containing box (6) is installed on the outer side of the shaft body (5) through the bearing (10).

5. According to claim 1, a knife shaft structure for preventing material accumulation and jamming is characterized in that: A liquid inlet connector (3) and a gas inlet connector (7) are respectively installed on the containing box (6) at positions corresponding to the liquid storage chamber (11) and the gas storage chamber (12), and the angle between the liquid inlet connector (3) and the gas inlet connector (7) is ninety degrees.

6. The cutter shaft structure for preventing material accumulation and jamming according to claim 1, characterized in that: The guide groove (1) is a double thread groove connected end to end.

Citation Information

Patent Citations

  • Cooling type machine tool cutter shaft

    CN216939743U