Efficient metal processing cutting fluid recovery device
By designing a cutting fluid recovery device combining separation barrels and extrusion blocks, the problem that existing equipment cannot handle metal impurities is solved, effective separation of metal impurities and efficient recycling of cutting fluids is achieved, and processing costs are reduced.
Patent Information
- Application Number
- CN202421461394.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-06-25
AI Technical Summary
Existing cutting fluid recovery equipment cannot effectively deal with the residual metal impurities in the cutting fluid, resulting in the accumulation of metal impurities, which increases the additional treatment cost.
An efficient metal processing cutting fluid recovery device is designed, using a combined structure of separation barrel and extrusion block, and the extrusion block is driven to move the extrusion block through an electric push rod, which realizes the separation of metal debris and the packaging of the press block, and collects it through the blanking port.
It effectively solves the problem of metal impurities accumulation, simplifies operations, reduces additional processing costs, and realizes efficient recycling and reuse of cutting fluid.
Smart Images
Figure CN223012649U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cutting fluid recovery, in particular to an efficient metal processing cutting fluid recovery device. Background Technique
[0002] Cutting fluid is an industrial liquid used in metal cutting and grinding processes to cool and lubricate tools and workpieces. Cutting fluid is composed of a variety of super-functional additives through scientific compounding, and at the same time has good cooling performance, lubricating performance, rust prevention performance, oil removal and cleaning function, anti-corrosion function, and easy dilution characteristics.
[0003] The cutting fluid recovery device is used to recover the cutting fluid used in the process of machining metals by a machining tool. Through the filtration of the cutting fluid recovery device, the cutting fluid can be reused, reducing production costs.
[0004] At present, although the cutting fluid recovery equipment realizes the recovery of cutting fluid, it cannot handle the metal impurities remaining in the cutting fluid, resulting in the accumulation of metal impurities, which requires additional treatment, thus increasing the treatment cost and affecting the use. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides an efficient metal processing cutting fluid recovery device, aiming to improve the problem that the cutting fluid recovery equipment in the prior art cannot handle the separated metal chips.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] An efficient metal processing cutting fluid recovery device includes a frame. A housing is fixedly connected to the top of the frame. A separation barrel is rotatably connected inside the housing. A shell is fixedly connected to the middle of the frame. A pressing block is slidably connected to the inner side of the frame. The pressing block is fitted with the bottom opening of the separation barrel. An electric push rod is fixedly connected inside the frame. The pressing block is fixedly connected to the output end of the electric push rod. A blanking port is opened at the bottom of the shell. A baffle is fixedly connected to the bottom of the pressing block. A driving component is fixedly connected to the outer side of the housing for driving the separation barrel to rotate. A discharge pipe is fixedly connected to the outer side of the housing;
[0008] As a further description of the above technical solution:
[0009] The driving component includes a first motor. The first motor is fixedly connected to the outer side of the housing. A belt pulley is fixedly connected to the output end of the first motor. A belt ring is fixedly connected to the outer side of the top of the separation barrel. A synchronous belt is sleeved between the belt ring and the belt pulley;
[0010] As a further description of the above technical solution:
[0011] A support arm is fixedly connected to the inner side of the frame, and the extrusion block is slidably connected to the outer periphery of the support arm;
[0012] As a further description of the above technical solution:
[0013] A tank body is fixedly connected to the outer side of the frame. A second motor is fixedly connected to the top of the tank body. A stirring rod is fixedly connected to the bottom output end of the second motor. A through hole is formed in the top of the tank body, and the output end of the discharge pipe is aligned with the through hole;
[0014] As a further description of the above technical solution:
[0015] A feeding hopper is fixedly connected to the top of the tank body for adding auxiliary materials for processing;
[0016] As a further description of the above technical solution:
[0017] A connecting rod is fixedly connected to the bottom of the stirring rod, and a side plate is fixedly connected to the outer end of the connecting rod;
[0018] As a further description of the above technical solution:
[0019] A plurality of spring rods are fixedly connected to the middle of the side plate, and a scraping plate is fixedly connected to the outer end of the spring rod;
[0020] As a further description of the above technical solution:
[0021] A collection drawer is placed inside the frame, and the material dropping port is located above the collection drawer.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the separated metal chips will fall from the bottom opening of the separation barrel, and then the electric push rod is driven to work to drive the extrusion block to move. When the extrusion block moves to open the separation barrel, the metal chips will enter the inside of the shell, and then the electric push rod retracts to squeeze the metal chips to complete the pressing and packing of the chips. Then when the extrusion block continues to move, the chip block will fall from the position of the material dropping port for collection, so as to complete the treatment of the chips. The operation is simple, and the additional treatment cost is greatly reduced.
[0024] 2. In the utility model, the treated cutting fluid flows into the inside of the tank body, and then the treatment agent is added through the feeding hopper, and the second motor is driven to work to drive the stirring rod to rotate for stirring and mixing treatment. Then the scraping plate is pushed towards the side wall of the tank body through the connecting rod, the side plate and the spring rod, so as to prevent the cutting fluid from remaining on the inner wall of the tank body. Description of the Drawings
[0025] Figure 1 A three-dimensional schematic diagram of an efficient metalworking cutting fluid recovery device proposed by the present utility model;
[0026] Figure 2 A sectional structural schematic diagram of an extrusion block of an efficient metalworking cutting fluid recovery device proposed by the present utility model;
[0027] Figure 3 A sectional structural schematic diagram of a housing of an efficient metalworking cutting fluid recovery device proposed by the present utility model;
[0028] Figure 4 A sectional structural schematic diagram of a tank body of an efficient metalworking cutting fluid recovery device proposed by the present utility model.
[0029] Legend description:
[0030] 1. Frame; 2. Housing; 3. Separation barrel; 4. Ring; 5. Motor 1; 6. Belt pulley; 7. Synchronous belt; 8. Discharge pipe; 9. Housing; 10. Electric push rod; 11. Feeding port; 12. Support arm; 13. Extrusion block; 14. Baffle; 15. Collection drawer; 16. Tank body; 17. Feeding hopper; 18. Motor 2; 19. Stirring rod; 20. Connecting rod; 21. Side plate; 22. Spring rod; 23. Scraper. Specific embodiments
[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0032] Refer to Figures 1 - 3, An embodiment provided by the present utility model: An efficient metal processing cutting fluid recovery device, including a frame 1, a housing 2 is fixedly connected to the top of the frame 1, a separation barrel 3 is rotatably connected inside the housing 2, and the solid-liquid in the waste cutting fluid is separated by the high-speed rotation of the separation barrel 3. A housing 9 is fixedly connected to the middle of the frame 1, an extrusion block 13 is slidably connected to the inner side of the frame 1, and the extrusion block 13 fits with the bottom opening of the separation barrel 3. During the solid-liquid separation of the waste cutting fluid, the extrusion block 13 blocks the bottom opening of the separation barrel 3 to prevent debris from falling. An electric push rod 10 is fixedly connected inside the frame 1, and the extrusion block 13 is fixedly connected to the output end of the electric push rod 10. The electric push rod 10 works to drive the extrusion block 13 to move, so as to open and close the bottom opening of the separation barrel 3. At the same time, when the bottom opening of the separation barrel 3 is opened, the debris will enter the inside of the housing 9 from this opening. At this time, the electric push rod 10 moves in the reverse direction, and the debris can be extruded, so as to compress the debris into blocks for convenient subsequent processing. A blanking port 11 is opened at the bottom of the housing 9.
[0033] Refer to Figures 1 - 2 , a collection drawer 15 is placed inside the frame 1, the blanking port 11 is located above the collection drawer 15, and the compacted debris falls from the blanking port 11 into the inside of the collection drawer 15 to achieve collection. A baffle 14 is fixedly connected to the bottom of the extrusion block 13. When the extrusion block 13 moves, the baffle 14 moves together. When compacting the metal debris, the baffle 14 blocks the opening of the blanking port 11 to prevent debris from falling. Then when the extrusion block 13 resets, the baffle 14 opens the blanking port 11 to facilitate the falling of the metal blocks. A discharge pipe 8 is fixedly connected to the outside of the housing 2, and the separated cutting fluid is discharged from the discharge pipe 8. A support arm 12 is fixedly connected to the inner side of the frame 1, and the extrusion block 13 is slidably connected to the outer periphery of the support arm 12. The support arm 12 restricts the extrusion block 13 and provides support for the extrusion block 13.
[0034] Refer to Figure 1 , a driving component is fixedly connected to the outside of the housing 2 for driving the separation barrel 3 to rotate. The driving component includes a motor 5, the motor 5 is fixedly connected to the outside of the housing 2, a pulley 6 is fixedly connected to the output end of the motor 5, a belt ring 4 is fixedly connected to the outside of the top of the separation barrel 3, and a synchronous belt 7 is sleeved between the belt ring 4 and the pulley 6. By driving the motor 5 to work to drive the pulley 6 to rotate, the separation barrel 3 can rotate at a high speed under the action of the synchronous belt 7 and the belt ring 4, so as to dehydrate and separate the cutting fluid waste liquid inside the separation barrel 3;
[0035] Refer to Figure 1 and Figure 4, a tank body 16 is fixedly connected to the outside of the frame 1. A second motor 18 is fixedly connected to the top of the tank body 16. A stirring rod 19 is fixedly connected to the bottom output end of the second motor 18. A through hole is opened at the top of the tank body 16, and the through hole is aligned with the output end of the discharge pipe 8. The cutting fluid after solid-liquid separation flows from the discharge pipe 8 into the inside of the tank body 16. At this time, driving the second motor 18 to work can drive the stirring rod 19 to rotate to stir the cutting fluid. A feeding hopper 17 is fixedly connected to the top of the tank body 16 for adding auxiliary materials for treatment. After adding the auxiliary materials, the stirring rod 19 rotates to mix the cutting fluid with the auxiliary materials; a connecting rod 20 is fixedly connected to the bottom of the stirring rod 19, and a side plate 21 is fixedly connected to the outer end of the connecting rod 20. While the stirring rod 19 rotates, the connecting rod 20 and the side plate 21 rotate together to further stir the cutting fluid; a plurality of spring rods 22 are fixedly connected to the middle of the side plate 21, and a scraping plate 23 is fixedly connected to the outer end of the spring rod 22. By pressing the scraping plate 23 against the inner wall of the tank body 16 through the spring rod 22, the cleaning effect on the inner wall of the tank body 16 can be improved.
[0036] Working principle: First, pour the waste cutting fluid to be processed into the inside of the separation barrel 3. At this time, the electric push rod 10 drives the extrusion block 13 to work to block the opening at the bottom of the separation barrel 3. Then drive the first motor 5 to work to drive the belt pulley 6 to rotate. Under the action of the synchronous belt 7 and the belt loop 4, the separation barrel 3 can be rotated, so that the waste cutting fluid inside the separation barrel 3 can be centrifuged and separated. The metal chips remain inside the separation barrel 3, and the cutting fluid will pass through the gaps in the separation barrel 3 and be discharged from the discharge pipe 8 to the tank body 16 through the guidance and collection of the housing 2. At this time, add the required additives from the position of the feeding hopper 17. The additives can be but are not limited to deodorants. At this time, driving the second motor 18 to work can drive the stirring rod 19 to rotate to stir and mix the cutting fluid and the additives for the recycling treatment of the cutting fluid. While the stirring rod 19 rotates, it will drive the connecting rod 20 and the side plate 21 to rotate, and then push the scraping plate 23 against the inner side wall of the tank body 16 through the spring rod 22 to clean the side wall of the tank body 16 to reduce the adhesion of the cutting fluid.
[0037] The metal chips after separation accumulate inside the separation barrel 3. By driving the electric push rod 10 to work to drive the extrusion block 13 to move, the opening at the bottom of the separation barrel 3 can be opened. At this time, the metal chips inside the separation barrel 3 enter the inside of the housing 9 from the opening. Then, by driving the electric push rod 10 to work in the reverse direction to push the extrusion block 13 towards the housing 9, the metal chips entering the inside of the housing 9 can be extruded to complete the packing process of the metal chips. When extruding, the baffle 14 will first block the blanking port 11 to prevent the metal chips from falling. After the extrusion is completed, the baffle 14 is removed together with the extrusion block 13. At this time, the metal chip block can fall into the inside of the collection drawer 15 from the blanking port 11 to complete the collection. In this way, the treatment of the metal chips can be realized.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. An efficient metalworking cutting fluid recovery device, comprising a frame (1), characterized in that: The frame (1) is fixedly connected to a shell (2) at the top, and a separation barrel (3) is rotatably connected inside the shell (2). The frame (1) is fixedly connected to a shell (9) in the middle, and an extrusion block (13) is slidably connected inside the frame (1). The extrusion block (13) fits with the bottom opening of the separation barrel (3). The frame (1) is fixedly connected to an electric push rod (10) inside, and the extrusion block (13) is fixedly connected to the output end of the electric push rod (10). A material drop opening (11) is provided at the bottom of the shell (9), and a baffle (14) is fixedly connected to the bottom of the extrusion block (13). A driving assembly is fixedly connected to the outside of the shell (2) for driving the separation barrel (3) to rotate, and a discharge pipe (8) is fixedly connected to the outside of the shell (2).
2. The high-efficiency metalworking cutting fluid recovery device according to claim 1, characterized in that: The driving assembly comprises a motor (5), the motor (5) being fixedly connected to the outside of the housing (2), the output end of the motor (5) being fixedly connected to a pulley (6), the top outside of the separation barrel (3) being fixedly connected to a belt ring (4), and a synchronous belt (7) being sleeved between the belt ring (4) and the pulley (6).
3. The high-efficiency metalworking cutting fluid recovery device according to claim 1, characterized in that: A support arm (12) is fixedly connected to the inner side of the frame (1), and the extrusion block (13) is slidably connected to the outer periphery of the support arm (12).
4. The high-efficiency metalworking cutting fluid recovery device according to claim 1, characterized in that: A tank body (16) is fixedly connected to the outside of the frame (1), a second motor (18) is fixedly connected to the top of the tank body (16), a stirring rod (19) is fixedly connected to the bottom output end of the second motor (18), and a through hole is opened on the top of the tank body (16), and the through hole is aligned with the output end of the discharge pipe (8).
5. The high-efficiency metalworking cutting fluid recovery device according to claim 4, characterized in that: The top of the tank body (16) is fixedly connected with a hopper (17) for adding auxiliary materials for processing.
6. The high-efficiency metalworking cutting fluid recovery device according to claim 4, characterized in that: The bottom of the stirring rod (19) is fixedly connected to a connecting rod (20), and the outer end of the connecting rod (20) is fixedly connected to a side plate (21).
7. The high-efficiency metalworking cutting fluid recovery device according to claim 6, characterized in that: A plurality of spring rods (22) are fixedly connected to the middle of the side plate (21), and a scraper (23) is fixedly connected to the outer end of the spring rod (22).
8. The high-efficiency metalworking cutting fluid recovery device according to claim 1, characterized in that: A collecting drawer (15) is placed inside the frame (1), and the drop opening (11) is located above the collecting drawer (15).