Disassembling and assembling tool for exhaust valve of reciprocating compressor

By designing a disassembly and assembly tool including a rotating cavity, a rotating shaft and a rotating rod, the problem of insufficient force when disassembling the reciprocating compressor exhaust valve in a confined space is solved, and a more efficient and safe disassembly and assembly operation is achieved.

CN223013079UActive Publication Date: 2025-06-24HONGYUAN ENERGY TECH (BAOTOU) CO LTD +1
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Patent Information

Application Number
CN202421911998.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-24
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

When disassembling the reciprocating compressor exhaust valve, since the exhaust valve is located directly below the cylinder, it is necessary to lift the valve directly during disassembly and assembly. However, the space below the compressor cylinder is small, making it inconvenient to apply sufficient force for disassembly and assembly.

Method used

A disassembly and assembly tool including a grip, a fixing rod, a gas valve tube, a guide screw, a handwheel, a base, a handle and a fixing groove is designed to provide a more convenient way to apply force through the arrangement of the rotary cavity, a rotating shaft and a rotating rod.

Benefits of technology

This tool makes operation more convenient and efficient, reduces labor intensity, improves disassembly and assembly efficiency and safety, and is suitable for disassembly and assembly operations of exhaust valves in confined spaces.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223013079U_ABST
    Figure CN223013079U_ABST
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Abstract

The utility model discloses a reciprocating compressor exhaust valve dismounting tool which comprises a grip and a fixing rod arranged in the middle of the upper side of the grip, an air valve pipe is connected to the tail end of the upper side of the fixing rod, and a guide screw rod is connected to the outer side of the fixing rod. A hand wheel is arranged at the outer position of the tail end of the lower side of the guide screw rod, a base is arranged at the outer position of the lower side of the air valve pipe, rotating cavities are formed in the left side and the right side of the grip correspondingly, rotating rods are arranged at the inner sides of the rotating cavities, and rotating shafts are arranged at the connecting positions of the rotating rods and the grip; according to the exhaust valve, an operator cannot effectively hold the grip due to the limitation of space, force can be applied more conveniently through the design of the rotating rod, so that disassembly and assembly operation can be performed more easily, the operator can operate the exhaust valve more directly by holding the rotating rod, the operation is more intuitive, simpler and more convenient, and the operation efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of disassembly and assembly tools, and particularly relates to a reciprocating compressor exhaust valve disassembly and assembly tool. Background Technique

[0002] The reciprocating compressor exhaust valve disassembly and assembly tool is an auxiliary tool designed specifically to facilitate the disassembly and assembly operations of the exhaust valve by operators. Its main features include a structure connecting the guiding screw rod and the base to provide stable support; an operating handwheel to achieve the assembly and disassembly of the air valve; designs such as fixed slots and handles for convenient operation. In a restricted space, the designs of the rotating cavity, rotating rod, and rotating shaft enable operators to apply force easily, improving the disassembly and assembly efficiency. The overall design has a reasonable structure and is easy to operate, helping to improve work efficiency and reduce labor intensity. This tool plays an auxiliary support and fixation role in the exhaust valve disassembly and assembly operations, making the operation more convenient and efficient.

[0003] However, when disassembling the air valve conventionally, since the exhaust valve is directly below the cylinder, when disassembling and assembling, people have to directly lift the air valve. Generally, the space below the compressor cylinder is relatively small and it is not easy to apply force, so a disassembly and assembly tool that is convenient for applying force is needed to complete the disassembly and assembly operations. Content of the Utility Model

[0004] The purpose of the utility model is to provide a reciprocating compressor exhaust valve disassembly and assembly tool to solve the problem that when disassembling the existing conventional air valve, since the exhaust valve is directly below the cylinder, when disassembling and assembling, people have to directly lift the air valve, and generally, the space below the compressor cylinder is relatively small and it is not easy to apply force as mentioned in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A reciprocating compressor exhaust valve disassembly and assembly tool, including a grip and a fixed rod arranged at the middle position on the upper side of the grip;

[0006] A valve tube is connected to the upper end position of the fixed rod, a guiding screw rod is connected to the outer side of the fixed rod, a handwheel is arranged at the outer position of the lower end of the guiding screw rod, and a base is arranged at the outer position of the lower side of the valve tube;

[0007] Rotating cavities are respectively arranged at the left and right positions of the grip, a rotating rod is arranged inside the rotating cavity, and a rotating shaft is arranged at the connection position between the rotating rod and the grip;

[0008] Handles are respectively arranged at the left and right positions of the base, fixed slots are arranged inside the left and right sides of the base, and a fixing nut is arranged at the middle position on the upper side of the base.

[0009] Preferably, the fixed rod penetrates through the guiding screw rod and the base, and the fixed rod is connected to the grip by a threaded connection method.

[0010] Preferably, the rotating shaft is connected to the rotating rod by an integrated connection method, and the rotating rod can rotate in the rotating cavity through the rotating shaft.

[0011] Preferably, the handwheel is connected to the guiding lead screw by an integrated connection method, and the base is connected to the guiding lead screw by a threaded connection method.

[0012] Preferably, the fixing groove is specifically a strip-shaped threaded groove, and the handle is connected to the base by a bolt connection method.

[0013] Preferably, the fixing rod can rotate in the guiding lead screw and the base, and the base can rotate on the guiding lead screw by using the thread.

[0014] Compared with the prior art, the present utility model provides a reciprocating compressor exhaust valve disassembly and assembly tool, which has the following beneficial effects:

[0015] In the reciprocating compressor exhaust valve disassembly and assembly tool, the following advantages can be achieved through the settings of the rotating cavity, the rotating shaft and the rotating rod:

[0016] Convenience: Operators are no longer restricted by space and unable to effectively hold the grip. Through the design of the rotating rod, it is more convenient to apply force, making it easier to perform disassembly and assembly operations.

[0017] Operability: Operators can more directly operate the exhaust valve by holding the rotating rod. The operation is more intuitive and simple, improving the operation efficiency.

[0018] Safety: Through the design of the rotating rod, operators can apply force more stably, reducing the risk caused by misoperation and improving the operation safety.

[0019] Reducing labor intensity: This design can reduce the labor intensity of operators, making the operation easier and more comfortable, which is beneficial to protecting the physical health of operators.

[0020] Therefore, through this design, the operation of the reciprocating compressor exhaust valve disassembly and assembly tool can be made more convenient and efficient, improving the operation efficiency and safety. At the same time, it also reduces the labor burden of operators, which is a preferred design with practical application significance. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural schematic diagram of the present utility model.

[0022] Figure 2 It is a separated structural schematic diagram of the present utility model.

[0023] Figure 3 In the present utility modelFigure 1 Schematic structural diagram of the enlarged middle circular area.

[0024] Figure 4 Schematic structural diagram of the separated fixed rod and grip in the present utility model.

[0025] In the figure:

[0026] 1. Grip; 2. Fixed rod; 3. Air valve pipe; 4. Handwheel; 5. Guide screw rod; 6. Base; 7. Handle; 8. Fixed nut; 9. Fixed groove; 10. Rotating shaft; 11. Rotating rod; 12. Rotating cavity. Specific embodiments

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] The present utility model provides a reciprocating compressor exhaust valve disassembly and assembly tool as Figures 1-4 shown, including a grip 1 and a fixed rod 2 disposed at the middle position on the upper side of the grip 1;

[0029] An air valve pipe 3 is connected to the upper end position of the fixed rod 2, a guide screw rod 5 is connected to the outer side of the fixed rod 2, a handwheel 4 is disposed at the outer position of the lower end of the guide screw rod 5, and a base 6 is disposed at the outer position of the lower side of the air valve pipe 3;

[0030] Rotating cavities 12 are respectively formed at the left and right positions of the grip 1, a rotating rod 11 is disposed inside the rotating cavity 12, and a rotating shaft 10 is disposed at the connection position between the rotating rod 11 and the grip 1;

[0031] Handles 7 are respectively disposed at the left and right positions of the base 6, fixed grooves 9 are formed inside the left and right sides of the base 6, and a fixed nut 8 is disposed at the middle position on the upper side of the base 6.

[0032] In this embodiment, when disassembling the air valve conventionally, since the exhaust valve is directly below the cylinder, when disassembling and assembling, the operator has to directly lift the air valve. Generally, the space below the compressor cylinder is relatively small and it is not easy to apply force.

[0033] When the operator uses this exhaust valve disassembly and assembly tool, first insert the fixed rod 2 through the middle holes of the guide screw rod 5 and the base 6, screw the air valve pipe 3 of the fixed rod 2 onto the air valve, and thread-connect the other side of the fixed rod 2 with the grip 1.

[0034] Subsequently, align the fixing grooves 9 on both sides of the base 6 with the valve gland bolts and fix them directly below the valve chamber. Rotate the handwheel 4 of the guiding lead screw 5 clockwise to install the air valve in place, and rotate the handwheel 4 of the guiding lead screw 5 counterclockwise to disassemble the air valve, thus quickly completing the disassembly and assembly operations.

[0035] As Figures 1-4 shown, the fixing rod 2 passes through the guiding lead screw 5 and the base 6. The fixing rod 2 is connected to the grip 1 by means of threaded connection. The rotating shaft 10 is connected to the rotating rod 11 by means of integral connection. The rotating rod 11 can rotate in the rotating cavity 12 through the rotating shaft 10. The handwheel 4 is connected to the guiding lead screw 5 by means of integral connection. The base 6 is connected to the guiding lead screw 5 by means of threaded connection. The fixing groove 9 is specifically a strip-shaped threaded groove. The lifting handle 7 is connected to the base 6 by means of bolt connection. The fixing rod 2 can rotate within the guiding lead screw 5 and the base 6. The base 6 can rotate on the guiding lead screw 5 by means of threads.

[0036] Preferably, the operator can disassemble and assemble the exhaust valve by lifting the exhaust valve. When the distance for the operator to lift the exhaust valve is limited, resulting in a small distance between the grip 1 part of the fixing rod 2 and the ground and making it difficult to hold the grip 1, when rotating the fixing rod 2 to disassemble and assemble the exhaust valve, the rotating rod 11 can be rotated out of the rotating cavity 12 by means of the rotating shaft 10. By holding the rotating rod 11 and rotating the grip 1 of the fixing rod 2 forcefully, a more convenient force-applying disassembly and assembly operation can be carried out on the air valve.

[0037] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A reciprocating compressor exhaust valve disassembly and assembly tool, comprising a handle (1) and a fixing rod (2) arranged at a middle position on the upper side of the handle (1); The upper end of the fixed rod (2) is connected to a valve tube (3), the outer side of the fixed rod (2) is connected to a guide screw (5), the lower end of the guide screw (5) is provided with a hand wheel (4), and the lower side of the valve tube (3) is provided with a base (6); Features: A rotation cavity (12) is respectively provided at the left and right sides of the handle (1), a rotation rod (11) is provided at the inner side of the rotation cavity (12), and a rotation shaft (10) is provided at the connection position between the rotation rod (11) and the handle (1); Handles (7) are respectively provided at left and right sides of the base (6), fixing grooves (9) are provided at inner positions on left and right sides of the base (6), and a fixing nut (8) is provided at the middle position of the upper side of the base (6).

2. A reciprocating compressor exhaust valve disassembly and assembly tool according to claim 1, characterized in that: The fixing rod (2) passes through the guide screw rod (5) and the base (6), and the fixing rod (2) is connected to the handle (1) by means of a threaded connection.

3. A reciprocating compressor exhaust valve disassembly and assembly tool according to claim 2, characterized in that: The rotating shaft (10) is connected to the rotating rod (11) in an integrated connection manner, and the rotating rod (11) can rotate in the rotating cavity (12) through the rotating shaft (10).

4. A reciprocating compressor exhaust valve disassembly and assembly tool according to claim 3, characterized in that: The hand wheel (4) is connected to the guide screw (5) by means of an integrated connection, and the base (6) is connected to the guide screw (5) by means of a threaded connection.

5. A reciprocating compressor exhaust valve disassembly and assembly tool according to claim 4, characterized in that: The fixing groove (9) is specifically a strip-shaped thread groove, and the handle (7) is connected to the base (6) by means of bolt connection.

6. A reciprocating compressor exhaust valve disassembly and assembly tool according to claim 5, characterized in that: The fixing rod (2) can rotate inside the guide screw rod (5) and the base (6), and the base (6) can rotate on the guide screw rod (5) using a thread.