Multi-purpose automatic separating and cutting device for puncturing sheath
By designing a multi-purpose puncture sheath automatic separation and cutting device, the lower-pressure cylinder drive cutting device automatically cuts the connecting ribs of the puncture sheath, the problems of low separation efficiency and high working strength of the puncture sheath in the production of LED intelligent car light wire harness are solved, and efficient and accurate automatic separation is achieved.
Patent Information
- Application Number
- CN202422030444.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the production of LED smart car light wiring harness, the separation of the punctured sheath requires manual operation, resulting in low separation efficiency and poor accuracy, and increasing the working intensity of the staff.
A multi-purpose puncture sheath automatic separation and cutting device is designed, including a cutting device base, a down-pressure cylinder device, a cutting device, a waste trough device and a puncture sheath placement device. By driving the cutting device up and down to move the cut device up and down, it will automatically cut off the connecting ribs of the puncture sheath.
Automatic separation of the puncture sheath is achieved, processing efficiency is improved, the working strength of the operator is reduced, and the accuracy of separation is improved.
Smart Images

Figure CN223013259U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile wire harness auxiliary production, in particular to a multi-purpose puncture sheath automatic separation and cutting device. Background Art
[0002] An LED intelligent vehicle lamp is an automobile lighting device that uses an LED light source and has an intelligent control function. It can automatically adjust functions such as brightness, irradiation angle, and irradiation range according to the environmental conditions, and has characteristics such as turning assistance, automatic high and low beam switching, and pixel headlamps, further improving driving safety and ensuring the life and property safety of the driver and passengers.
[0003] When manufacturing the wire harness of an LED intelligent vehicle lamp, due to the product design requirements, the puncture sheath needs to be separated in an orderly manner before assembling the front-end sheath, and the next step can only be carried out after the separation; however, at present, the separation of the puncture sheath in the industry is manual separation, which not only has problems such as low separation efficiency and poor separation accuracy, but also has the problem of high working intensity of the staff. Summary of the Utility Model
[0004] The utility model provides a multi-purpose puncture sheath automatic separation and cutting device for solving the above problems.
[0005] The technical means adopted by the utility model are as follows:
[0006] A multi-purpose puncture sheath automatic separation and cutting device includes a cutting device base, a downward pressure cylinder device, a downward pressure cylinder device fixing frame, a cutting device, a waste slot device, and a puncture sheath placement device;
[0007] The downward pressure cylinder device fixing frame is fixed on the cutting device base, the downward pressure cylinder device is fixed at the upper end of the downward pressure cylinder device fixing frame, the output shaft of the downward pressure cylinder device is connected to the cutting device, the puncture sheath placement device is arranged on the cutting device base below the cutting device, the puncture sheath placement device is provided with a placement groove having the same width as the puncture sheath to be cut, when the puncture sheath to be cut is placed in the placement groove, the cutting knife of the cutting device is opposite to the connecting rib position of the puncture sheath to be cut, the puncture sheath placement device is provided with a waste port, and the waste slot device is arranged on the cutting device base below the waste port.
[0008] Further, the cutting device includes a guide rail, a slider, a cutting knife mounting frame, and a cutting knife;
[0009] The guide rail is vertically installed on the downward pressure cylinder device fixing frame, the cutting knife mounting frame is installed on the guide rail through the slider, and the cutting knife is installed at the front end of the cutting knife mounting frame;
[0010] The cutting tool mounting bracket is connected to the output shaft of the downward pressing air cylinder device.
[0011] Furthermore, a clamping boss protruding radially outward along the output shaft is provided at the end of the output shaft of the downward pressing air cylinder device;
[0012] A T-shaped groove is provided at the upper end of the cutting tool mounting bracket, and the clamping boss can be clamped with the T-shaped groove.
[0013] Furthermore, the puncturing sheath placing device includes a placing device fixing part and a sheath placing part;
[0014] The placing device fixing part is installed on the cutting device base located below the cutting device, and the sheath placing part is fixed on the placing device fixing part;
[0015] A placing groove having the same width as the puncturing sheath to be cut is provided on the sheath placing part.
[0016] Furthermore, two waste groove device baffle plates protruding outward are provided on the front side wall of the cutting device base, and a waste groove device insertion opening is formed between the two waste groove device baffle plates;
[0017] One end of the waste groove device can be inserted into or removed from the waste groove device insertion opening.
[0018] Furthermore, a protective cover is further included, and the protective cover is installed on the outer periphery of the downward pressing air cylinder device fixing frame.
[0019] Compared with the prior art, the multi-functional puncturing sheath automatic separation and cutting device disclosed by the present utility model has the following beneficial effects: By providing a cutting device base, a downward pressing air cylinder device, a downward pressing air cylinder device fixing frame, a cutting device, a waste groove device, and a puncturing sheath placing device; the downward pressing air cylinder device can drive the cutting device to move up and down, thereby conveniently cutting and separating the connected puncturing sheaths, improving the processing efficiency, and reducing the working intensity of the operator. Description of the Drawings
[0020] Figure 1 It is an axonometric view of the multi-functional puncturing sheath automatic separation and cutting device disclosed by the present utility model, and the protective cover is not included in the figure;
[0021] Figure 2 It is an axonometric view of the puncturing sheath placing device of the multi-functional puncturing sheath automatic separation and cutting device disclosed by the present utility model;
[0022] Figure 3 It is an axonometric view of the multi-functional puncturing sheath automatic separation and cutting device disclosed by the present utility model, and the protective cover is included in the figure;
[0023] Figure 4 Structural diagram of the puncturing sheath to be cut and the cutting knife in the multi-functional puncturing sheath automatic separation and cutting device disclosed by the present utility model;
[0024] In the figure: 1. Cutting device base; 10. Scrap slot device baffle; 11. Scrap slot device insertion port; 2. Pressing cylinder device; 20. Clamping boss; 21. Pressing cylinder device mounting plate; 3. Pressing cylinder device fixing frame; 4. Cutting device; 40. Guide rail; 41. Slide block; 42. Cutting knife mounting rack; 43. Cutting knife; 44. T-shaped groove; 45. Blade part; 5. Scrap slot device; 6. Puncturing sheath placing device; 60. Scrap port; 61. Placing device fixing part; 62. Sheath placing part; 63. Placing groove; 7. Protective cover; 8. Puncturing sheath to be cut; 80. Connecting rib. Specific embodiments
[0025] As Figure 1 、 Figure 2 and Figure 3 shown, the multi-functional puncturing sheath automatic separation and cutting device disclosed by the present utility model includes a cutting device base 1, a pressing cylinder device 2, a pressing cylinder device fixing frame 3, a cutting device 4, a scrap slot device 5, and a puncturing sheath placing device 6;
[0026] The pressing cylinder device fixing frame 3 is fixed on the cutting device base 1, the pressing cylinder device 2 is fixed at the upper end of the pressing cylinder device fixing frame 3, the output shaft of the pressing cylinder device 2 is connected to the cutting device 4, the puncturing sheath placing device 6 is arranged on the cutting device base 1 below the cutting device 4, a placing groove 63 with the same width as the puncturing sheath to be cut is arranged on the puncturing sheath placing device 6. When the puncturing sheath to be cut 8 is placed in the placing groove 63, the cutting knife 43 of the cutting device 4 is opposite to the position of the connecting rib of the puncturing sheath to be cut. A scrap port 60 is arranged on the puncturing sheath placing device 6, and the scrap slot device 5 is arranged on the cutting device base 1 below the scrap port 60.
[0027] Specifically, in this embodiment, the base 1 of the cutting device and the fixing frame 3 of the downward pressing cylinder device are rectangular metal plate structures. The fixing frame of the downward pressing cylinder is fixed on the bottom plate of the cutting device by means of bolt connection or welding. The upper end of the fixing frame 3 of the downward pressing cylinder device is fixed with an installation plate 21 of the downward pressing cylinder device. The downward pressing cylinder device is installed on the installation plate of the downward pressing cylinder device. The output shaft end (piston rod) of the downward pressing cylinder device is arranged downward. The output shaft end of the downward pressing cylinder device is connected with the cutting device. The downward pressing cylinder device can drive the cutting device to move up and down. A cutting knife is provided on the cutting device. A puncture sheath placing device 6 is provided on the base 1 of the cutting device below the cutting device 4. The puncture sheath placing device 6 is provided with a placing groove 63 having the same width as the puncture sheath to be cut. When the puncture sheath to be cut is placed in the placing groove 63, the cutting knife 43 of the cutting device 4 is opposite to the position of the connecting rib of the puncture sheath to be cut. A waste opening 60 is provided on the puncture sheath placing device 6. A waste groove device 5 is provided on the base 1 of the cutting device below the waste opening 60. In this application, when separating the puncture sheath to be cut (generally, the puncture sheath to be cut is two puncture sheaths connected together by a connecting rib in the middle), the puncture sheath to be cut is placed in the placing groove 63 of the puncture sheath placing device. Since the width of the placing groove is the same as that of the puncture sheath to be cut, the cutting knife is exactly opposite to the position of the connecting rib of the puncture sheath to be cut. The operator controls the movement of the downward pressing cylinder device. The downward pressing cylinder device can drive the cutting device (cutting knife) to move up and down. The cutting knife can cut the connecting rib of the puncture sheath to be cut placed on the puncture sheath placing device (the cut connecting rib is waste), and it falls into the waste groove device through the waste opening on the puncture sheath placing device. This application separates the puncture sheath structure by driving the cutting knife structure with a cylinder device, reducing the working intensity of the operator and improving the working efficiency at the same time.
[0028] Further, the cutting device 4 includes a guide rail 40, a slider 41, a cutting knife mounting bracket 42, and a cutting knife 43;
[0029] The guide rail 40 is vertically installed on the fixing frame 3 of the downward pressing cylinder device. The cutting knife mounting bracket 42 is installed on the guide rail 40 through the slider 41. The cutting knife 43 is installed at the front end of the cutting knife mounting bracket 42;
[0030] The cutting knife mounting bracket 42 is connected to the output shaft of the downward pressing cylinder device 2.
[0031] Specifically, on one side surface of the pressing cylinder device fixing frame where the cutting device is provided, there is a vertically arranged guide rail. A slider is provided on the guide rail, and a cutting tool mounting frame is installed on the slider. In this embodiment, the cutting tool mounting frame is a block structure with an L-shaped cross-section (one side is used to connect with the slider to form a slider connection section, and the other side is used to connect with the cutting tool to form a cutting tool mounting section). The top of the cutting tool mounting frame is connected to the output shaft (piston rod) of the pressing cylinder device. By setting the slide rail and slider structure, the up and down operation of the cutting tool structure can be ensured to be stable.
[0032] Furthermore, at the end of the output shaft of the pressing cylinder device 2, there is a clamping boss 20 protruding radially outward along the output shaft diameter;
[0033] At the upper end of the cutting tool mounting frame 42, there is a T-shaped groove 44, and the clamping boss 20 can be clamped with the T-shaped groove 44.
[0034] Specifically, in this embodiment, a connecting sleeve is installed at the end of the output shaft of the pressing cylinder device. The end of the connecting sleeve protrudes radially to form a circular flange-shaped clamping boss structure; at the upper end of the cutting tool mounting frame, there is a T-shaped groove, and the clamping boss can be inserted into one end of the T-shaped groove to achieve connection with the T-shaped groove. The pressing cylinder device and the cutting tool mounting frame are connected through the clamping boss and the T-shaped groove, which not only facilitates the disassembly, installation, and replacement of the cutting device (when disassembling, by removing the bolt connecting the cutting tool mounting frame and the slider, and then sliding the cutting tool mounting frame horizontally, the cutting device can be separated from the pressing cylinder device), but also, since the clamping boss is circular, it is convenient to adjust the angle between the cutting tool mounting frame and the pressing cylinder device (so that the direction of the cutting tool is consistent with the direction of the placement groove on the puncturing sheath placing device), thereby ensuring that the cutting tool can accurately cut the connecting rib of the puncturing sheath to be cut.
[0035] Furthermore, the puncturing sheath placing device 6 includes a placing device fixing part 61 and a sheath placing part 62;
[0036] The placing device fixing part 61 is installed on the cutting device base 1 located below the cutting device 4, and the sheath placing part 62 is fixed on the placing device fixing part 61;
[0037] On the sheath placing part 62, there is a placing groove 63 with the same width as the puncturing sheath to be cut;
[0038] Outside the puncturing sheath placing device, there is the waste port 60.
[0039] Specifically, in this embodiment, the puncturing sheath placing device 6 is a block structure with an L-shaped cross-section. Its lower side is fixed on the base of the cutting device, and the outer side is flush with the edge of the base of the cutting device or slightly extends beyond the edge of the base of the cutting device. The upper part of this edge (side wall) is the sheath placing part 62. The sheath placing part 62 is provided with a placing groove 63 having the same width as the puncturing sheath to be cut. The direction of the placing groove is the same as the direction of the cutting knife. A waste opening 60 is provided outside the puncturing sheath placing device 6. The fixing part of the placing device and the cutting knife mounting bracket are both block structures with an L-shaped cross-section, which can effectively avoid interference problems during movement and reduce the volume at the same time.
[0040] Further, two waste groove device retaining pieces 10 protruding outward are provided on the front side wall of the base 1 of the cutting device. A waste groove device insertion opening 11 is formed between the two waste groove device retaining pieces 10.
[0041] One end of the waste groove device 5 can be inserted into or removed from the waste groove device insertion opening 11.
[0042] Specifically, in this embodiment, a sheet metal structure is fixed on the outer periphery of the base of the cutting device to form a protective cover structure. At both ends of the sheet metal on the front side wall of the base of the cutting device, they extend outward in the direction perpendicular to the wall surface to form waste groove device retaining pieces 10. A waste groove device insertion opening 11 is formed between the two waste groove device retaining pieces 10. One end of the waste groove device 5 can be inserted into or removed from the waste groove device insertion opening 11. Since there are waste groove device retaining pieces (sheet metal structure with certain elasticity), the waste groove device retaining pieces can clamp the waste groove device to facilitate waste collection. At the same time, the waste groove device 5 can be conveniently taken out for cleaning.
[0043] Further, a protective cover 7 is further included, and the protective cover 7 is installed on the outer periphery of the fixed frame 3 of the downward pressing cylinder device.
[0044] Specifically, in this embodiment, a sheet metal housing structure is installed on the fixed frame of the downward pressing cylinder device to form a protective cover. The protective cover is used to cover components such as the cutting device to protect the operator and the machine.
[0045] Such as Figure 4As shown, in this embodiment, the puncturing sheaths to be cut are connected by two connecting ribs 80, and a certain gap is formed between the two connecting ribs. In order to reduce the moving distance of the cutting tool, the cutting tool in this application includes two blade parts 45, and the size of the blade part is slightly smaller than the gap between the two connecting ribs of the puncturing sheath to be cut, so that one of the blade parts (the blade part located on the lower side) can be inserted into the gap, and the other blade part is located above the upper connecting rib. Thus, when the cutting tool moves downward, the two blade parts can cut the connecting ribs simultaneously, thereby ensuring the cutting efficiency and reducing the moving distance of the cutting tool at the same time.
[0046] The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its inventive concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.
Claims
1. A multi-purpose sheath piercing automatic separation and cutting device, characterized in that: It includes a cutting device base, a downward pressure cylinder device, a downward pressure cylinder device fixing frame, a cutting device, a waste trough device and a puncture sheath placement device; The downward pressing cylinder device fixing frame is fixed on the cutting device base, the downward pressing cylinder device is fixed on the upper end of the downward pressing cylinder device fixing frame, the output shaft of the downward pressing cylinder device is connected with the cutting device, the puncture sheath placing device is provided on the cutting device base and located at the lower side of the cutting device, the puncture sheath placing device is provided with a placing groove which is consistent with the width of the puncture sheath to be cut, when the puncture sheath to be cut is placed in the placing groove, the cutting knife of the cutting device is opposite to the connecting rib of the puncture sheath to be cut, the puncture sheath placing device is provided with a waste opening, and the waste groove device is provided on the cutting device base and located at the lower side of the waste opening.
2. The multi-purpose sheath piercing automatic separation and cutting device according to claim 1 is characterized in that: The cutting device comprises a guide rail, a slide block, a cutting knife mounting frame and a cutting knife; The guide rail is vertically mounted on the downward pressure cylinder device fixing frame, the cutting knife mounting frame is mounted on the guide rail via a slider, and the cutting knife is mounted at the front end of the cutting knife mounting frame; The cutting knife mounting bracket is connected to the output shaft of the pressing cylinder device.
3. The multi-purpose sheath piercing automatic separation and cutting device according to claim 1 is characterized in that: The output shaft end of the downward pressure cylinder device is provided with a clamping boss protruding radially outwardly along the output shaft; The upper end of the cutting knife mounting frame is provided with a T-shaped slot, and the clamping boss can be clamped with the T-shaped slot.
4. The multi-purpose sheath piercing automatic separation and cutting device according to claim 1 is characterized in that: The puncture sheath placement device comprises a placement device fixing portion and a sheath placement portion; The placement device fixing part is installed on the cutting device base located at the lower side of the cutting device, and the sheath placement part is fixed on the placement device fixing part; The sheath placement portion is provided with a placement groove which is consistent with the width of the sheath to be cut and punctured.
5. The multi-purpose sheath piercing automatic separation and cutting device according to claim 1 is characterized in that: Two waste trough device baffles protruding outward are provided on the front side wall of the cutting device base, and a waste trough device insertion opening is formed between the two waste trough device baffles; One end of the waste chute device can be inserted into or removed from the waste chute device insertion opening.
6. The multi-purpose sheath piercing automatic separation and cutting device according to claim 5 is characterized in that: It also includes a protective cover, which is installed on the outer periphery of the downward pressure cylinder device fixing frame.