Chicken neck splitting machine
By designing a chicken neck slitting machine including a rack, conveying mechanism, lifting rack, chicken neck guide device and cutting mechanism, the problem of difficulty in accurately cutting chicken neck in traditional equipment is solved, and high-precision and high-efficiency automated cutting is achieved, which is suitable for poultry and production lines of different sizes.
Patent Information
- Application Number
- CN202422217430.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The traditional automated slitting mechanism is complex and cannot be adjusted for poultry of all sizes. Especially the slitting of chicken necks is difficult to fix due to its softness, making it difficult for machinery to cut accurately.
A chicken neck slitting machine is designed, including a rack, a conveying mechanism, a lifting rack, a chicken neck guide device and a cutting mechanism. The height adjustment of the cutting mechanism and guide frame is achieved through vertically slidingly driven lifting frame and vertical push rod. The chicken neck guide device includes a neck clamping mechanism and a protective cover, which is used to clamp the chicken neck, which is used to cover debris, and the blade of the cutting mechanism is located between the neck clamping mechanism and the protective cover.
It realizes fully automatic cutting of the white-feathered chicken neck, improves cutting accuracy and efficiency, is suitable for poultry and production lines of different sizes, and expands the scope of application of equipment.
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Figure CN223013295U_ABST
Abstract
Description
Technical Field
[0001] This application belongs to the field of poultry food processing, and particularly relates to a chicken neck cutting machine. Background Art
[0002] White - feather chickens are a breed of poultry.
[0003] In the cutting pipeline of white - feather chickens, several workstations are usually set up to cut each part of the poultry successively. Most of the cutting processes are carried out manually, which is relatively dangerous; while the traditional automated cutting mechanism has complex equipment and cannot be adjusted for cutting poultry of various sizes; especially for the cutting of chicken necks, since the chicken necks are relatively soft, it is difficult to fix them, resulting in the difficulty for traditional machinery to cut precisely.
[0004] Therefore, a chicken neck cutting machine is needed to solve the above problems. Summary of the Utility Model
[0005] To solve the deficiencies of the existing technology described above, this application provides a chicken neck cutting machine for poultry, which can achieve automated cutting of the chicken necks of white - feather chickens and improve the cutting accuracy and efficiency.
[0006] The technical effects to be achieved by this application are realized through the following solutions:
[0007] According to the first aspect of this application, a chicken neck cutting machine is provided, which includes a frame. The frame is installed at the conveying mechanism. A lifting frame is vertically slidably connected to the frame, and a vertical push rod drives the lifting frame to move up and down. A chicken neck guiding device is arranged on the lifting frame. The chicken neck guiding device is provided with a forward - facing trumpet - shaped guiding channel. A cutting mechanism is arranged at the chicken neck guiding device, and the cutting mechanism is installed on the lifting frame.
[0008] Through this solution, the frame is fixed to the conveying mechanism. After the semi - finished product is conveyed to this place by the conveying mechanism, since the poultry body is hung upside down, the chicken neck will enter the chicken neck guiding device through the guiding channel for position fixation, and then the automated cutting is completed by the cutting mechanism. The lifting frame can adjust the overall height of the cutting mechanism and the guiding frame to adapt to the overall height of the current conveying mechanism, improving the scope of application.
[0009] Preferably, the chicken neck guiding device includes a neck - clamping mechanism and a protective cover. The guiding channel is arranged on the protective cover. The neck - clamping mechanism is used to clamp and stabilize the chicken neck, and the blade of the cutting mechanism is located between the protective cover and the neck - clamping mechanism.
[0010] With this solution, the chicken neck clamping mechanism can position the chicken neck, avoiding deviation in the cutting position caused by random movement during cutting, and improving cutting accuracy and reliability; the protective cover can block the debris generated during cutting to prevent splashing from affecting electrical equipment.
[0011] Preferably, the chicken neck clamping mechanism includes a clamping chain and a driving motor. There are two clamping chains which are distributed below the guiding channel. The driving motor drives the clamping chain to rotate, so that the clamping chain moves synchronously with the conveying mechanism.
[0012] With this solution, after the two clamping chains clamp the chicken neck, they move synchronously under the drive of the driving motor, making this device suitable for use on a production line and improving the production rhythm.
[0013] Preferably, the cutting mechanism includes a power motor and a blade. The power motor is fixed to the lifting platform of the lifting frame, and the blade is fixed to the rotating shaft of the power motor.
[0014] With this solution, under the guiding action of the guiding rail, the poultry is extruded onto the blade, and the rotation of the blade realizes the cutting of the poultry carcass.
[0015] Preferably, the frame includes a vertically arranged sliding frame and a mounting frame horizontally fixed to the top of the sliding frame. Mounting lugs are provided at the top of the mounting frame.
[0016] With this solution, the mounting frame is fixedly connected to the conveying mechanism through the mounting lugs, and the sliding frame is used for installing and adjusting the lifting frame.
[0017] Preferably, guiding rails are provided inside the sliding frame, and the lifting frame is slidably connected to the guiding rails. One end of the vertical push rod is fixed to the mounting frame, and the other end is connected to the top of the lifting frame.
[0018] With this solution, it plays a role in guiding and stabilizing the vertical movement of the lifting frame, ensuring the accuracy of its position. The vertical push rod is, for example, an electric push cylinder, which can perform fine height adjustment to adapt to the cutting of different types and sizes of poultry.
[0019] Preferably, opposite pulleys are provided on the lifting frame, and the pulleys are arranged to clamp the guiding rail.
[0020] With this solution, through the rolling connection of the pulleys on the lifting frame, wear can be reduced and the service life can be improved.
[0021] According to an embodiment of the present application, the beneficial effects of using the chicken neck cutting machine of the present application are as follows: it can be installed on a poultry conveyor line to achieve fully automatic cutting of poultry chicken necks. Moreover, due to the setting of the guiding frame, the cutting accuracy is higher; the height of the lifting frame is adjustable, which can adapt to the installation positions of different sizes of poultry and different production lines, improving the applicable range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present application. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0023] Figure 1 Structural schematic diagram of a chicken neck cutting machine in an embodiment of the present application;
[0024] Figure 2 is Figure 1 Side view structural schematic diagram of the chicken neck cutting machine;
[0025] Figure 3 is Figure 1 Front view structural schematic diagram of the chicken neck cutting machine;
[0026] Figure 4 is Figure 1 Structural schematic diagram of the chicken neck guiding device; DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] To make the objectives, technical solutions, and advantages of the present application clearer, the following will clearly and completely describe the technical solutions of the present application in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present application.
[0028] As Figure 1 shown, the chicken neck cutting machine in an embodiment of the present application includes a frame. The frame is installed at the conveying mechanism. A lifting frame 130 is vertically slidably connected to the frame. A vertical push rod 112 drives the lifting frame 130 to move up and down. A chicken neck guiding device 200 is provided on the lifting frame 130. A forward trumpet-shaped guiding channel 211 is provided on the chicken neck guiding device 200. A cutting mechanism 300 is provided at the chicken neck guiding device 200. The cutting mechanism 300 is installed on the lifting frame 130.
[0029] With this solution, the rack is fixed to the conveying mechanism. After the semi-finished product is conveyed to this place by the conveying mechanism, since the poultry body is hung upside down, the chicken neck will enter the chicken neck guiding device 200 through the guiding channel 211 for position fixing, and then the automated cutting is completed by the cutting mechanism 300. The lifting frame 130 can adjust the overall height of the cutting mechanism 300 and the guiding frame to adapt to the overall height of the current conveying mechanism, improving the applicable range.
[0030] In an embodiment of the present application, the chicken neck guiding device 200 includes a neck clamping mechanism 220 and a protective cover 210. The guiding channel 211 is provided on the protective cover 210. The neck clamping mechanism 220 is used to clamp and stabilize the chicken neck. The blade 310 of the cutting mechanism 300 is located between the protective cover 210 and the neck clamping mechanism 220.
[0031] The neck clamping mechanism 220 can position the chicken neck, avoiding deviation of the cutting position caused by random movement during cutting, and improving the cutting accuracy and reliability; the protective cover 210 can block the debris generated during cutting, avoiding splashing and affecting electrical equipment.
[0032] In an embodiment of the present application, the neck clamping mechanism 220 includes clamping chains 221 and a driving motor 222. There are two clamping chains 221 and they are distributed below the guiding channel 211. The driving motor 222 drives the clamping chains 221 to rotate, so that the clamping chains 221 move synchronously with the conveying mechanism.
[0033] After the two clamping chains 221 clamp the chicken neck, they move synchronously under the drive of the driving motor 222, making this device suitable for use on the assembly line and improving the production rhythm.
[0034] The two clamping chains 221 are arranged in parallel, and gears 223 are provided at both the front and rear ends. The two chains are driven by the same driving motor 222 to achieve synchronous movement, avoiding pulling and friction on the chicken neck and affecting the external integrity.
[0035] The chains are parallel and horizontally arranged. After the chicken neck is transported, it can be clamped, avoiding shaking in all directions, and can squeeze the chicken neck onto the cutting mechanism 300 to complete cutting, avoiding the problem of oblique cutting caused by shaking during cutting.
[0036] In an embodiment of the present application, the cutting mechanism 300 includes a power motor 320 and a blade 310. The power motor 320 is fixed to the lifting platform of the lifting frame 130, and the blade 310 is fixed to the rotating shaft of the power motor 320. The blade 310 is located directly below the guiding frame. Under the guiding action of the guiding rail, the poultry is squeezed onto the blade 310, and the rotation of the blade 310 realizes the cutting of the poultry carcass.
[0037] Made of high-quality stainless steel alloy material, the blade 310 is sharp and durable, used for cutting chicken necks, achieving precise cutting, and ensuring the next-step sub-cutting of the cutting body.
[0038] In an embodiment of the present application, the frame includes a vertically arranged sliding frame 110 and a mounting frame 120 horizontally fixed to the top of the sliding frame 110. A mounting lug 121 is provided at the top of the mounting frame 120. The mounting frame 120 is fixedly connected to the conveying mechanism through the mounting lug 121, and the sliding frame 110 is used for installing and adjusting the lifting frame 130. The setting of the mounting lug 121 can flexibly and safely fix the installation position and the fixing position of the equipment, and uniformly adjust the corresponding position dimensions of each single sub-cutting part.
[0039] In an embodiment of the present application, a guide rail is provided inside the sliding frame 110, and the lifting frame 130 is slidably connected to the guide rail. One end of the vertical push rod 112 is fixed to the mounting frame 120, and the other end is connected to the top of the lifting frame 130. It plays a role in guiding and stabilizing the vertical movement of the lifting frame 130, ensuring the accuracy of its position. The vertical push rod 112 is, for example, an electric push cylinder, which can perform fine height adjustment to adapt to the cutting of different types and sizes of poultry.
[0040] In an embodiment of the present application, relatively arranged pulleys 132 are provided on the lifting frame 130, and the pulleys 132 are clamped to the guide rail. Through the rolling connection of the pulleys 132 on the lifting frame 130, wear can be reduced and the service life can be improved.
[0041] According to an embodiment of the present application, the beneficial effects of using the chicken neck cutting machine of the present application are that it can be installed on the poultry conveyor line to realize fully automatic poultry chicken neck cutting, and due to the setting of the guide frame, the cutting accuracy is higher; the height of the lifting frame is adjustable, which can adapt to the installation positions of different sizes of poultry and different production lines, and improve the application range of the device.
[0042] It should be noted that the above detailed description is exemplary and is intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs.
[0043] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should also be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0044] It should be noted that the terms "first", "second", etc. in the description, claims and above-mentioned drawings of this application are used to distinguish similar objects, and do not necessarily have to be used to describe a specific order or sequence. It should be understood that such terms can be interchanged under appropriate circumstances so that the embodiments of this application described here can be implemented in an order other than those illustrated or described here.
[0045] In addition, the terms "comprising" and "having" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that includes a series of steps or units does not have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0046] For ease of description, spatial relative terms such as "above", "over", "on the upper surface", "above-mentioned", etc. may be used here to describe the spatial positional relationship of one device or feature to other devices or features as shown in the figures. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figure is inverted, the device described as "above" or "over" other devices or structures will then be positioned "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both the orientations of "above" and "below". The device can also be positioned in other different ways, such as rotated 90 degrees or in other orientations, and the corresponding explanations for the spatial relative descriptions used here will be made.
[0047] In the detailed description above, reference has been made to the drawings, which form a part hereof. In the drawings, like reference signs typically identify like components, unless the context indicates otherwise. The illustrated embodiments described in the detailed description, drawings and claims are not meant to be limiting. Other embodiments may be used and other changes may be made without departing from the spirit or scope of the subject matter presented here.
[0048] The above are only the preferred embodiments of the present invention and are not used to limit the present invention. For those skilled in the art, various changes and modifications can be made to the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A chicken neck cutting machine, comprising a frame, the frame being mounted to a conveying mechanism, characterized in that: A lifting frame is vertically slidably connected to the frame, and a vertical push rod drives the lifting frame to move up and down. A chicken neck guide device is provided on the lifting frame, and a forward trumpet-shaped guide channel is provided on the chicken neck guide device. A cutting mechanism is provided at the chicken neck guide device, and the cutting mechanism is installed on the lifting frame.
2. The chicken neck cutting machine according to claim 1, characterized in that: The chicken neck guiding device comprises a neck clamping mechanism and a protective cover, the protective cover is provided with the guiding channel, the neck clamping mechanism is used for clamping and stabilizing the chicken neck, and the blade of the cutting mechanism is located between the protective cover and the neck clamping mechanism.
3. The chicken neck cutting machine according to claim 2, characterized in that: The neck clamping mechanism includes a clamping chain and a driving motor. There are two clamping chains distributed below the guide channel. The driving motor drives the clamping chain to rotate, so that the clamping chain moves synchronously with the conveying mechanism.
4. The chicken neck cutting machine according to claim 1, characterized in that: The cutting mechanism comprises a power motor and a blade. The power motor is fixed to the lifting platform of the lifting frame, and the blade is fixed to the rotating shaft of the power motor.
5. The chicken neck cutting machine according to claim 1, characterized in that: The frame comprises a vertically arranged sliding frame and a mounting frame horizontally fixed to the top of the sliding frame, and the top of the mounting frame is provided with a mounting lug.
6. The chicken neck cutting machine according to claim 5, characterized in that: A guide rail is arranged on the inner side of the sliding frame, the lifting frame is slidably connected to the guide rail, one end of the vertical push rod is fixed to the mounting frame, and the other end is connected to the top of the lifting frame.
7. The chicken neck cutting machine according to claim 6, characterized in that: The lifting frame is provided with pulleys arranged opposite to each other, and the pulleys clamp the guide rails.