Vibration forming device for processing low-porosity refractory bricks

By designing a low-porous refractory brick processing vibration forming device including molding box, partition and fixing mechanism, the problem that existing devices cannot simultaneously form multiple sets of raw materials and are difficult to adjust the mold size is solved, and an efficient and flexible forming process is achieved.

CN223013458UActive Publication Date: 2025-06-24SHANDONG XINRUIXIANG NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202421914663.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-24
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing vibration forming device for low-pore refractory brick processing cannot mold multiple sets of raw materials at the same time, and it is difficult to adjust the molding size according to actual needs, resulting in insufficient molding efficiency and applicability.

Method used

A vibration forming device including a molding box, a first partition, a second partition, a fixing mechanism, a slot, a second sealing strip and an electric telescopic rod is designed. Through the combination and installation of these components, it is possible to simultaneously mold multiple sets of low-porous refractory brick raw materials, and adjust the molding width and length according to requirements.

Benefits of technology

The device can simultaneously vibrate the formation of multiple groups of low-porous refractory brick raw materials, improve the forming efficiency, and enhance the applicability of the device by adjusting the forming size.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vibration forming device for processing low-porosity refractory bricks, which comprises a working table and a pressing plate, a forming box is arranged above the working table, a plurality of groups of bearing springs are arranged between the forming box and the working table, motors are arranged at two ends of the top of the working table, and knocking rods are arranged at output ends of the two groups of motors. A first partition plate and a second partition plate are arranged in the forming box, a fixing mechanism is arranged on the inner wall of the forming box, a clamping groove is formed in the bottom of the first partition plate, a second sealing strip is arranged in the clamping groove, a mounting block is arranged at the top of the second partition plate, and an electric telescopic rod is arranged on the mounting block. Through the first partition plate, the second partition plate, the fixing mechanism, the clamping groove, the second sealing strip, the electric telescopic rod and the forming box, a vibration forming process can be conducted on multiple sets of low-porosity refractory brick raw materials at the same time, the forming efficiency of the vibration forming device can be improved, and the forming size of the low-porosity refractory brick raw materials can be adjusted; and the applicability of the vibration forming device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of refractory brick processing, in particular to a vibration molding device for processing low-porosity refractory bricks. Background Technique

[0002] Low-porosity refractory bricks are clay refractory bricks with an apparent porosity of less than 17%. Refractory bricks are refractory materials fired from refractory clay or other refractory raw materials, mainly used for lining smelting furnaces, and can withstand high temperatures of 1580 °C - 1770 °C. During the processing of low-porosity refractory bricks, a vibration molding device is required to assist in their molding.

[0003] The prior art has the following deficiencies: In the "vibration molding device for processing refractory bricks" with the publication number of 202122256685.4 in the prior art, "it includes a frame device for supporting and compressing, a box device for holding raw materials for molding is installed on the frame device, and a knocking device for generating vibration is arranged on one side of the box device; the frame device includes a support table, an avoidance hole is arranged in the middle of the support table, a first cylinder is installed on the top of the support table, a lifting frame is installed under the first cylinder, four first sliding rods are evenly distributed at the four corners of the lifting frame, a first spring is installed on the first sliding rod, and a pressing plate is riveted under the first sliding rod";

[0004] The above-mentioned equipment usually can only perform vibration molding on a group of low-porosity refractory brick raw materials at a time, and cannot perform vibration molding on multiple groups of low-porosity refractory brick raw materials at the same time. The molding efficiency of the vibration molding device for processing low-porosity refractory bricks can be further improved, and it is usually difficult for the vibration molding device to adjust the molding size of low-porosity refractory brick raw materials according to actual needs. The applicability of the vibration molding device for processing low-porosity refractory bricks can be further improved. Content of the Utility Model

[0005] The purpose of the utility model is to provide a vibration molding device for processing low-porosity refractory bricks to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A vibration molding device for processing low-porosity refractory bricks includes a workbench and a pressing plate. A molding box is arranged above the workbench, and a number of groups of load-bearing springs are arranged between the molding box and the workbench. Motors are arranged at both ends of the top of the workbench, and knocking rods are arranged at the output ends of the two motors. A first partition and a second partition are arranged in the molding box, a fixing mechanism is arranged on the inner wall of the molding box, a card slot is opened at the bottom of the first partition, a second sealing strip is arranged in the card slot, an installation block is arranged at the top of the second partition, and an electric telescopic rod is arranged on the installation block;

[0007] The fixing mechanism includes a fixing groove, a first sealing strip, and a magnet block. A fixing groove is formed at the top of the forming box and penetrates through one side of the inner wall. A first sealing strip is arranged in the fixing groove, and a magnet block is arranged on the inner wall of the fixing groove.

[0008] As a preferred technical solution of the present utility model, the magnet block is embedded in one side of the inner wall of the fixing groove. Two groups of first sealing strips are fixedly installed on one side of the fixing groove. The specific materials of the first sealing strip and the second sealing strip are both soft rubber. There are several groups of pressing plates with different specifications and sizes.

[0009] As a preferred technical solution of the present utility model, both the first partition board and the second partition board are integrally in a "T" shape. The bottom length of the first partition board and the bottom length of the second partition board are respectively the same as the inner wall length and width of the forming box.

[0010] As a preferred technical solution of the present utility model, installation blocks are fixedly installed at both ends of the top of the second partition board. Electric telescopic rods are fixedly installed on the tops of the two groups of installation blocks, and the telescopic ends of the electric telescopic rods pass through the installation blocks.

[0011] As a preferred technical solution of the present utility model, three groups of fixing mechanisms are arranged at both transverse ends of the forming box, and the fixing mechanisms at both ends are symmetrically arranged. Several groups of fixing mechanisms are arranged at both longitudinal ends of the forming box, and the fixing mechanisms at both ends are symmetrically arranged.

[0012] As a preferred technical solution of the present utility model, every two corresponding fixing grooves in the longitudinal direction of the forming box are adapted to both ends of the top of the second partition board. Both ends of the top of the second partition board are respectively clamped in the corresponding two fixing grooves. There are several groups of second partition boards, and the structures of the several groups of second partition boards are the same.

[0013] As a preferred technical solution of the present utility model, second sealing strips are fixedly installed on both sides of the inner wall of the clamping groove. The clamping groove is adapted to the second partition board. Every two corresponding fixing grooves in the transverse direction of the forming box are adapted to both ends of the top of the first partition board. Both ends of the top of the first partition board are respectively clamped in the corresponding two fixing grooves, and the clamping groove is clamped on the second partition board. There are several groups of clamping grooves corresponding to the positions of the fixing grooves. Magnet blocks are embedded on both sides of the tops of the first partition board and the second partition board, and the magnet blocks on the first partition board and the second partition board are magnetically attracted to the magnet blocks on the corresponding fixing grooves.

[0014] Compared with the prior art, the present utility model provides a vibration forming device for processing low-porosity refractory bricks, which has the following beneficial effects:

[0015] 1. The vibration molding device for processing low-porosity refractory bricks forms several groups of empty slots after installing the first partition board, the second partition board, the fixing mechanism, the clamping slots, the second sealing strip, and the electric telescopic rod. Pour the low-porosity refractory brick raw materials into the empty slots formed by the first partition board and several groups of the second partition board respectively. The molding box can simultaneously perform the vibration molding process on multiple groups of low-porosity refractory brick raw materials inside, which can improve the molding efficiency of the vibration molding device.

[0016] 2. The vibration molding device for processing low-porosity refractory bricks forms several groups of empty slots after installing the first partition board, the second partition board, the fixing mechanism, the clamping slots, the second sealing strip, and the electric telescopic rod. According to actual needs, clamping several groups of the second partition boards in different fixing slots can adjust the molding width of the low-porosity refractory brick raw materials, and clamping the two ends at the top of the first partition board in the corresponding two groups of fixing slots can adjust the molding length of the low-porosity refractory brick raw materials. Furthermore, the molding size of the low-porosity refractory brick raw materials can be adjusted, improving the applicability of the vibration molding device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is the overall three-dimensional structure schematic diagram of the present utility model;

[0018] Figure 2 is the three-dimensional structure schematic diagram of the molding box of the present utility model;

[0019] Figure 3 is the distribution schematic diagram of the fixing mechanism of the present utility model;

[0020] Figure 4 is the three-dimensional structure schematic diagram of the first partition board of the present utility model;

[0021] Figure 5 is the three-dimensional structure schematic diagram of the second partition board of the present utility model.

[0022] In the figure: 1. Workbench; 2. Molding box; 3. Load-bearing spring; 4. Motor; 5. Knocking rod; 6. First partition board; 7. Second partition board; 8. Fixing mechanism; 801. Fixing slot; 802. First sealing strip; 803. Magnet block; 9. Clamping slot; 10. Second sealing strip; 11. Installation block; 12. Electric telescopic rod; 13. Pressing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-5 , in this implementation: A vibration molding device for processing low-porosity refractory bricks, including a workbench 1 and a pressing plate 13. Above the workbench 1, there is a molding box 2. Between the molding box 2 and the workbench 1, there are several groups of load-bearing springs 3. The load-bearing springs 3 facilitate the suspended installation of the molding box 2. At both ends of the top of the workbench 1, there are motors 4. The motors 4 can drive the knocking rods 5 to rotate and knock the molding box 2. The output ends of the two motors 4 are both provided with knocking rods 5. Inside the molding box 2, there are a first partition 6 and a second partition 7. On the inner wall of the molding box 2, there is a fixing mechanism 8. At the bottom of the first partition 6, there is a card slot 9. The card slot 9 facilitates the connection between the first partition 6 and the second partition 7. Inside the card slot 9, there is a second sealing strip 10. The second sealing strip 10 can seal the card slot 9 without affecting the clamping between the first partition 6 and the second partition 7. At the top of the second partition 7, there is a mounting block 11. On the mounting block 11, there is an electric telescopic rod 12. The telescopic end of the electric telescopic rod 12 can squeeze the pressing plate 13 downward to press the refractory brick raw materials tightly;

[0025] The fixing mechanism 8 includes a fixing groove 801, a first sealing strip 802, and a magnet block 803. The top of the molding box 2 is provided with a fixing groove 801 that penetrates one side of the inner wall. Inside the fixing groove 801, there is a first sealing strip 802. On the inner wall of the fixing groove 801, there is a magnet block 803. The magnet block 803 facilitates the fixing when the first partition 6 and the second partition 7 are clamped in the fixing groove 801.

[0026] In this embodiment, the magnet block 803 is embedded in one side of the inner wall of the fixing groove 801. Two groups of first sealing strips 802 are fixedly installed on one side of the fixing groove 801. The specific materials of the first sealing strip 802 and the second sealing strip 10 are both soft rubber. There are several groups of pressing plates 13 with different specifications and sizes. The first sealing strip 802 can seal one side of the fixing groove 801 without affecting the clamping of the first partition plate 6 and the second partition plate 7 in the corresponding fixing groove 801; both the first partition plate 6 and the second partition plate 7 are integrally in a "T" shape. The bottom length of the first partition plate 6 and the bottom length of the second partition plate 7 are respectively the same as the inner wall length and width of the forming box 2. The second partition plate 7 can facilitate the adjustment of the forming width of the refractory brick raw material; both ends of the top of the second partition plate 7 are fixedly installed with mounting blocks 11. Electric telescopic rods 12 are fixedly installed on the tops of the two groups of mounting blocks 11, and the telescopic ends of the electric telescopic rods 12 pass through the mounting blocks 11. The mounting blocks 11 can facilitate the installation of the electric telescopic rods 12; three groups of fixing mechanisms 8 are provided at both transverse ends of the forming box 2, and the fixing mechanisms 8 at both ends are symmetrically arranged. Several groups of fixing mechanisms 8 are provided at both longitudinal ends of the forming box 2, and the fixing mechanisms 8 at both ends are symmetrically arranged. The fixing mechanisms 8 can facilitate the fixing of the first partition plate 6 and the second partition plate 7; every two corresponding fixing grooves 801 in the longitudinal direction of the forming box 2 are adapted to both ends of the top of the second partition plate 7. Both ends of the top of the second partition plate 7 are respectively clamped in the corresponding two groups of fixing grooves 801. There are several groups of second partition plates 7, and the structures of the several groups of second partition plates 7 are the same. The fixing grooves 801 can facilitate the clamping of the first partition plate 6 and the second partition plate 7; second sealing strips 10 are fixedly installed on both sides of the inner wall of the clamping groove 9. The clamping groove 9 is adapted to the second partition plate 7. Every two corresponding fixing grooves 801 in the transverse direction of the forming box 2 are adapted to both ends of the top of the first partition plate 6. Both ends of the top of the first partition plate 6 are respectively clamped in the corresponding two groups of fixing grooves 801, and the clamping groove 9 is clamped on the second partition plate 7. There are several groups of clamping grooves 9, which are in correspondence with the positions of the fixing grooves 801. Magnet blocks 803 are embedded on both sides of the tops of the first partition plate 6 and the second partition plate 7, and the magnet blocks 803 on the first partition plate 6 and the second partition plate 7 are magnetically attracted to the magnet blocks 803 on the corresponding fixing grooves 801. The first partition plate 6 can facilitate the adjustment of the forming length of the refractory brick raw material.

[0027] Working principle and usage process of the utility model: According to actual requirements, several groups of second partition plates 7 can be clamped in different fixing grooves 801 to adjust the forming width of the raw materials of low-porosity refractory bricks. By clamping the two ends at the top of the first partition plate 6 in the corresponding two groups of fixing grooves 801, the forming length of the raw materials of low-porosity refractory bricks can be adjusted. Due to the magnetic attraction of the magnet blocks 803 between the first partition plate 6, the second partition plate 7 and the fixing groove 801, the first partition plate 6 and the second partition plate 7 will not randomly disengage from the fixing groove 801. Pour the raw materials of low-porosity refractory bricks into the empty grooves formed by the first partition plate 6 and several groups of second partition plates 7 respectively. Retract the telescopic ends of several groups of electric telescopic rods 12 into the rod bodies. Place several groups of pressing plates 13 with appropriate specifications and sizes into the empty grooves formed by the first partition plate 6 and the second partition plate 7. Control several groups of electric telescopic rods 12 to make the telescopic ends of the electric telescopic rods 12 press down on the pressing plates 13 to compact the refractory brick raw materials. Start two motors 4. The motors 4 can drive the knocking rods 5 to rotate and knock the forming box 2. The forming box 2 can simultaneously perform a vibration forming process on multiple groups of low-porosity refractory brick raw materials inside, which can improve the forming efficiency of the forming box 2. In the later stage, remove the first partition plate 6 and the second partition plate 7, and several groups of formed low-porosity refractory bricks can be taken out.

[0028] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A vibration forming device for processing low-porosity refractory bricks, comprising a workbench (1) and a pressing plate (13), wherein a forming box (2) is arranged above the workbench (1), and a plurality of groups of load-bearing springs (3) are arranged between the forming box (2) and the workbench (1), and motors (4) are arranged at both ends of the top of the workbench (1), and knocking rods (5) are arranged at the output ends of the two groups of motors (4), characterized in that: A first partition (6) and a second partition (7) are arranged in the molding box (2); a fixing mechanism (8) is arranged on the inner wall of the molding box (2); a slot (9) is provided at the bottom of the first partition (6); a second sealing strip (10) is arranged in the slot (9); a mounting block (11) is arranged at the top of the second partition (7); and an electric telescopic rod (12) is arranged on the mounting block (11); The fixing mechanism (8) comprises a fixing groove (801), a first sealing strip (802) and a magnet block (803); the fixing groove (801) is provided on the top of the molding box (2) and passes through one side of the inner wall; the first sealing strip (802) is provided in the fixing groove (801); and the magnet block (803) is provided on the inner wall of the fixing groove (801).

2. The vibration forming device for processing low-porosity refractory bricks according to claim 1 is characterized in that: The magnet block (803) is embedded in one side of the inner wall of the fixing groove (801), and two groups of first sealing strips (802) are fixedly installed on one side of the fixing groove (801). The specific materials of the first sealing strips (802) and the second sealing strips (10) are both soft rubber. There are a total of several groups of pressure plates (13) with different specifications and sizes.

3. The vibration forming device for processing low-porosity refractory bricks according to claim 1 is characterized in that: The first partition plate (6) and the second partition plate (7) are both in a "T" shape as a whole, and the length of the bottom end of the first partition plate (6) and the length of the bottom end of the second partition plate (7) are respectively the same as the length and width of the inner wall of the molding box (2).

4. The vibration forming device for processing low-porosity refractory bricks according to claim 1 is characterized in that: Mounting blocks (11) are fixedly mounted on both ends of the top of the second partition plate (7), and electric telescopic rods (12) are fixedly mounted on the tops of the two groups of mounting blocks (11), with the telescopic ends of the electric telescopic rods (12) passing through the mounting blocks (11).

5. The vibration forming device for processing low-porosity refractory bricks according to claim 1 is characterized in that: Three groups of fixing mechanisms (8) are provided at both lateral ends of the molding box (2), and the fixing mechanisms (8) at both ends are symmetrically arranged. Several groups of fixing mechanisms (8) are provided at both longitudinal ends of the molding box (2), and the fixing mechanisms (8) at both ends are symmetrically arranged.

6. The vibration forming device for processing low-porosity refractory bricks according to claim 1, characterized in that: Each corresponding two groups of fixing grooves (801) in the longitudinal direction of the molding box (2) are matched with the two ends of the top of the second partition (7), and the two ends of the top of the second partition (7) are respectively snapped into the corresponding two groups of fixing grooves (801). There are a total of several groups of second partitions (7) and the structures of the several groups of second partitions (7) are the same.

7. The vibration forming device for processing low-porosity refractory bricks according to claim 1 is characterized in that: Second sealing strips (10) are fixedly mounted on both sides of the inner wall of the card slot (9); the card slot (9) is matched with the second partition (7); each corresponding two groups of fixed slots (801) in the horizontal direction of the molding box (2) are matched with the two ends of the top of the first partition (6); the two ends of the top of the first partition (6) are respectively clamped in the corresponding two groups of fixed slots (801) and the card slot (9) is clamped on the second partition (7); there are a total of several groups of card slots (9) corresponding to the positions of the fixed slots (801); magnet blocks (803) are embedded on both sides of the top of the first partition (6) and the second partition (7); and the magnet blocks (803) on the first partition (6) and the second partition (7) are magnetically attracted to the magnet blocks (803) on the corresponding fixed slots (801).

Citation Information

Patent Citations

  • Vibration forming device for refractory brick processing

    CN215618799U