Box girder sealing anchor construction device

By designing the box girder anchor sealing construction device, the cooperation of the robotic arm and the grasping assembly is used to solve the problem of difficult and low efficiency of the sealing plate removal, and single-person operation and efficient disassembly are achieved.

CN223013519UActive Publication Date: 2025-06-24CHINA TIESIJU CIVIL ENGINEERING GROUP CO LTD +2
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Patent Information

Application Number
CN202422050433.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-06-24
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Because the sealing plate is heavy and the internal space after the beam box is formed, it is difficult to disassemble the sealing plate. The manual disassembly requires multiple people to cooperate, and the disassembly efficiency is low.

Method used

A box beam anchor construction device is designed, including a frame, a robotic arm and a gripping assembly. The robotic arm grabs and moves the seal plate through the gripping assembly, so that it is removed from the surface of the beam box and placed on a placement table for collection.

Benefits of technology

The removal of the sealing plate can be completed by a single person without the need for multiple people to cooperate, which improves the disassembly efficiency, saves the loading and unloading steps, reduces the difficulty of loading and unloading, and achieves a high-efficiency construction model.

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Abstract

The utility model relates to the technical field of box girder anchor sealing, in particular to a box girder anchor sealing construction device which comprises a frame, supporting rods are installed at the four corners of the surface of the frame, a placing table is installed at the tops of the supporting rods, a mechanical arm is installed on one side of the placing table, a grabbing assembly is arranged at one end of the mechanical arm, and clamping assemblies are installed at the four corners of the surface of the placing table. The grabbing assembly comprises a connecting pipe installed at one end of the mechanical arm, a suction cup is installed at one end of the connecting pipe, a sealing ring is arranged in the suction cup, a vacuum pump is installed on one side of the mechanical arm, a positioning frame is installed on one side of the mechanical arm, the vacuum pump is installed in the positioning frame, and the output end of the vacuum pump is connected with the surface of the suction cup. The problems that when the sealing plate is disassembled, due to the fact that the weight of the sealing plate is large, the number of workers in an operation room is increased, the disassembling efficiency is reduced, and the disassembling difficulty of the sealing plate is too large are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of box girder end-anchoring, in particular to a box girder end-anchoring construction device. Background Technique

[0002] A box girder is a concrete structure and one of the important components of a bridge. To improve the construction efficiency of the bridge, box girders are usually precast first and then hoisted onto the piers for installation after completion. The box girder structure includes a bottom plate, a top surface, two side webs and wing plates. Prestressed tendons need to be laid in the two side webs. Usually, corrugated pipes are arranged before pouring. The corrugated pipes are fixed to the web body, and then steel strands are inserted into the corrugated pipes and fixed at both ends with anchor backing plates. The steel strands are prestressed and tensioned. After the tensioning is completed, the steel strands that extend too long at both ends are cut off. Finally, a cylindrical mold is used to surround the anchor backing plates and the steel strands, and concrete slurry is filled in the mold. After the concrete solidifies, the mold is removed, and the anchor backing plates and the steel strands are wrapped and fixed by columnar concrete. This action is called end-anchoring;

[0003] When disassembling the closing plate, due to the large weight of the closing plate and the narrow internal space of the beam box after it is formed, the manual disassembly method requires the cooperation of multiple people. The activity space of the disassembling operators is small, resulting in great difficulty and low efficiency in disassembling the closing plate. Therefore, a box girder end-anchoring construction device is proposed. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a box girder end-anchoring construction device, which solves the problems of great difficulty in disassembling the closing plate due to the large weight of the closing plate and the narrow internal space of the beam box after it is formed, the need for the cooperation of multiple people in the manual disassembly method, and low disassembly efficiency.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A box girder end-anchoring construction device includes a vehicle frame. Support rods are installed at the four corners of the surface of the vehicle frame. A placement table is installed at the top of the support rods. A robotic arm is installed on one side of the placement table. A grasping assembly is arranged at one end of the robotic arm. The grasping assembly includes an adapter pipe installed at the end of the robotic arm. A suction cup is installed at one end of the adapter pipe. A sealing ring is arranged inside the suction cup. A vacuum pump is installed on one side of the robotic arm;

[0006] The robotic arm grasps and moves the closing plate through the grasping assembly, so that the closing plate is removed from the surface of the beam box, and the robotic arm transfers the closing plate to the surface of the placement table, and the placement table restricts the closing plate.

[0007] Preferably, a positioning frame is installed on one side of the robotic arm. The positioning frame is sleeved outside the vacuum pump. The output end of the vacuum pump is connected to the suction cup through a ventilation pipeline.

[0008] Preferably, clamping components are installed at the four corners of the surface of the placement table, and the clamping components cooperate with the placement table to form a placement restriction area for the sealing plate.

[0009] Preferably, the clamping components include baffles installed at the four corners of the surface of the placement table. Threaded grooves are formed on one side of the baffles, and limit rods penetrate through the threaded grooves internally. One end of the limit rod is rotatably connected to a clamping plate.

[0010] Preferably, rotating bases are installed at the four corners of the bottom of the vehicle frame, and universal wheels are installed at the bottoms of the rotating bases.

[0011] Preferably, a number of connecting rods for improving stability are installed between the vehicle frames, and reinforcing ribs for improving the strength of the connecting rods are provided inside the connecting rods.

[0012] Preferably, a lateral extension plate is installed on one side of the vehicle frame, and a control box is installed on the surface of the lateral extension plate. The control box is electrically connected to the robotic arm.

[0013] Compared with the prior art, the utility model provides a box girder sealing and anchoring construction device, which has the following beneficial effects:

[0014] In the technical solution disclosed by the utility model, by using the adjustment of the robotic arm to grab and move the plate, when removing the sealing plate, the grabbing component can directly take down the sealing plate from the end of the box girder and directly place it on the placement table for collection. A single person can complete the removal of the sealing plate without cooperating with other staff, without being restricted by the space of the beam box, improving the disassembly efficiency, and can conveniently transfer the sealing plate along with the vehicle frame, saving the loading and unloading steps.

[0015] In the technical solution disclosed by the utility model, through the provided grabbing component and clamping component, during the process of disassembling the sealing plate, the personnel control the robotic arm, and the robotic arm will drive the suction cup at one end of the connecting pipe to move. After the suction cup contacts the surface of the sealing plate, the sealing ring inside the suction cup will seal the connection between the sealing plate and the suction cup. The vacuum pump can make the inside of the suction cup form a vacuum, and the suction cup will adsorb the sealing plate. After grabbing and moving the sealing plate and placing it on the placement table, then the personnel will rotate the limit rod through the baffle. When the limit rod rotates, it will drive the clamping plate to move towards the middle. When the clamping plate moves towards the middle, it can clamp and fix the sealing plate, playing a role in facilitating the personnel to disassemble and clamp the sealing plate. Description of the Drawings

[0016] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The schematic embodiments of the present application and their descriptions are used to explain the present application, and do not constitute an improper limitation of the present application. In the drawings:

[0017] Figure 1 This is the overall structural schematic diagram of the present utility model;

[0018] Figure 2 This is the disassembled structural schematic diagram of the present utility model;

[0019] Figure 3 This is the structural schematic diagram of the grasping assembly of the present utility model;

[0020] Figure 4 This is the structural schematic diagram of the vehicle frame of the present utility model.

[0021] In the figure: 1, vehicle frame; 2, support rod; 3, placement table; 4, robotic arm; 5, grasping assembly; 51, connecting pipe; 52, suction cup; 53, sealing ring; 54, vacuum pump; 6, clamping assembly; 61, baffle; 62, limiting rod; 63, clamping plate; 7, positioning frame; 8, universal wheel; 9, control box. Specific embodiments

[0022] The following will cooperate with the drawings and embodiments to detail the implementation manner of the present application, so as to fully understand how the present application uses technical means to solve technical problems and achieve the implementation process of technical effects and implement accordingly.

[0023] As Figures 1-4 shown, in an embodiment of the present utility model, a box girder end-anchoring construction device includes a vehicle frame 1. Support rods 2 are installed at the four corners of the surface of the vehicle frame 1. A placement table 3 is installed at the top of the support rods 2. A robotic arm 4 is installed on one side of the placement table 3. A grasping assembly 5 is provided at one end of the robotic arm 4.

[0024] The specific problem targeted by this specific embodiment is as follows: When disassembling the sealing plate, due to the large weight of the sealing plate, the number of operators in the operation room is increased, the disassembly efficiency is reduced, and the difficulty of disassembling the sealing plate is too high. The present utility model uses the adjustment of the robotic arm 4 to grasp and move the plate. When removing the sealing plate, the grasping assembly 5 can directly remove the sealing plate from the end of the box girder and directly place it on the placement table 3 for collection, saving the number of operators in the operation room, improving the disassembly efficiency, and facilitating the transfer of the sealing plate along with the vehicle frame 1, saving the loading and unloading steps and reducing the loading and unloading difficulty, realizing a high-efficiency construction mode.

[0025] The grasping component 5 includes an adapter pipe 51 installed at one end of the robotic arm 4. A suction cup 52 is installed at one end of the adapter pipe 51. A sealing ring 53 is arranged inside the suction cup 52. A vacuum pump 54 is installed on one side of the robotic arm 4. A positioning frame 7 is installed on one side of the robotic arm 4. The vacuum pump 54 is installed inside the positioning frame 7. The output end of the vacuum pump 54 is connected to the surface of the suction cup 52. In this specific embodiment, during the process of disassembling the sealing plate, the operator controls the robotic arm 4, and the robotic arm 4 will drive the suction cup 52 at one end of the adapter pipe 51 to move. After the suction cup 52 contacts the surface of the sealing plate, the sealing ring 53 inside the suction cup 52 will seal the connection between the sealing plate and the suction cup 52. The vacuum pump 54 can create a vacuum inside the suction cup 52, and the suction cup 52 will adsorb the sealing plate. After grasping and moving the sealing plate, it is placed on the placement table 3. Then, the operator will rotate the limiting rod 62 through the baffle 61. When the limiting rod 62 rotates, it will drive the clamping plate 63 to move towards the middle. When the clamping plate 63 moves towards the middle, it can clamp and fix the sealing plate, which facilitates the operator to disassemble and clamp the sealing plate.

[0026] In this specific embodiment, clamping components 6 are installed at the four corners of the surface of the placement table 3. The clamping components 6 cooperate with the placement table 3 to form a restricted area for placing the sealing plate. The clamping components 6 include baffles 61 installed at the four corners of the surface of the placement table 3. A threaded groove is formed on one side of the baffle 61. A limiting rod 62 is threadedly penetrated inside the threaded groove. One end of the limiting rod 62 is rotatably connected to a clamping plate 63. Rotating bases are installed at the four corners of the bottom of the vehicle frame 1. Universal wheels 8 are installed at the bottom of the rotating bases. A number of connecting rods for improving stability are installed between the vehicle frames 1. Reinforcing ribs for improving the strength of the connecting rods are arranged inside the connecting rods. A lateral extension plate is installed on one side of the vehicle frame 1. A control box 9 is installed on the surface of the lateral extension plate. The control box 9 is electrically connected to the robotic arm 4, and the control box 9 can control the robotic arm 4.

[0027] The control mode of the present utility model is automatically controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in the art. And the present utility model is mainly used to protect mechanical devices, so the control mode and circuit connection of the present utility model will not be explained in detail.

[0028] It should be noted that in this article, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0029] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A box girder anchoring construction device, comprising a frame, characterized in that: Support rods are installed at the four corners of the frame surface, a placement platform is installed on the top of the support rods, a mechanical arm is installed on one side of the placement platform, a grabbing assembly is arranged at one end of the mechanical arm, the grabbing assembly includes a connecting pipe installed at the end of the mechanical arm, a suction cup is installed at one end of the connecting pipe, a sealing ring is arranged inside the suction cup, and a vacuum pump is installed on one side of the mechanical arm; The robot arm grabs and moves the sealing plate through the grabbing component, so that the sealing plate is removed from the surface of the beam box. The robot arm transfers the sealing plate to the surface of the placement table, and the placement table restricts the sealing plate.

2. A box girder anchoring construction device according to claim 1, characterized in that: A positioning frame is installed on one side of the mechanical arm, and the positioning frame is sleeved on the outside of the vacuum pump. The output end of the vacuum pump is connected to the suction cup through a ventilation pipeline.

3. A box girder anchoring construction device according to claim 1, characterized in that: The four corners of the surface of the placement table are equipped with clamping components, and the clamping components cooperate with the placement table to form a sealing plate placement restriction area.

4. A box girder anchoring construction device according to claim 3, characterized in that: The clamping assembly includes baffles installed at four corners of the placement table surface, a thread groove is opened on one side of the baffle, the internal thread of the thread groove passes through a limit rod, and one end of the limit rod is rotatably connected to the clamping plate.

5. A box girder anchoring construction device according to claim 1, characterized in that: The four corners of the bottom of the frame are all equipped with rotating bases, and the bottom of the rotating base is equipped with universal wheels.

6. A box girder anchoring construction device according to claim 1, characterized in that: A plurality of connecting rods for improving stability are installed between the frames, and reinforcing ribs for improving the strength of the connecting rods are arranged inside the connecting rods.

7. A box girder anchoring construction device according to claim 1, characterized in that: A lateral extension plate is installed on one side of the frame, a control box is installed on the surface of the lateral extension plate, and the control box is electrically connected to the mechanical arm.