Multi-specification sponge profiling equipment
By designing the automatic loading system and hydraulically regulated press-type components of multi-spec sponge press-type equipment, the problems of inconvenient operation and low press-fit efficiency of existing equipment are solved, and efficient automatic processing and production of sponges are achieved.
Patent Information
- Application Number
- CN202422005808.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-16
AI Technical Summary
When operating the existing sponge pressing equipment, the sponge needs to be placed in a device with limited internal space, which is inconvenient to operate and has safety risks. The pressing method is to reciprocate the upper and lower pressing rollers, resulting in slow progress in the workflow and unable to meet the needs of efficient production.
A multi-special sponge pressing equipment is designed, using an automatic loading system and hydraulically adjusted pressure components. Through the control of electric push rods and hydraulic rods, automatic processing and high-efficiency pressing of sponges of different sizes and thicknesses are achieved.
The automatic loading and efficient pressing of the sponge are realized, which reduces the risks of operators within the equipment, improves production efficiency, and enhances the compatibility of the device, and can adapt to sponges of different specifications and thicknesses.
Smart Images

Figure CN223013970U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of sponge processing, in particular to a multi-specification sponge pressing device. Background Art
[0002] Sponge, a porous material, has good water absorption and can be used for cleaning items. The commonly used sponges by people are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made of sponge animals, and most natural sponges are used for body cleaning or painting. During the sponge processing, it is necessary to overlap and bond two sponges and also press the two sponges.
[0003] In the prior art, as disclosed in Chinese Patent No.: CN212860589U, there is a sponge pressing machine, which includes a bottom plate. On both sides of the upper part of the bottom plate, there are fixed support plates. On the upper part of the support plates, there is a fixed top plate. Inside the bottom plate and the top plate, there is a fixed mounting seat. In the middle of the mounting seat, there is a rotatable lead screw. In the middle of the lead screw, there is a threaded moving block. Inside the moving block, there is a fixed first telescopic rod. Inside the first telescopic rod, there is a fixed mounting frame. Inside the mounting frame, there is a rotatable pressing roller. On the right side of the upper lead screw, there is a fixed first belt pulley. On the right side of the lower lead screw, there is a fixed fourth belt pulley. On the left side of the mounting seat, there is a fixed second telescopic rod. Inside the second telescopic rod, there is a fixed first pressing plate. On the right side of the mounting seat, there is a fixed third telescopic rod. Inside the third telescopic rod, there is a fixed second pressing plate. In the middle of the right support plate, there is a fixed driving motor. The utility model has a simple structure and strong practicability, and is worthy of use and promotion.
[0004] Based on the above prior art, the current sponge pressing device still has the following problems. During operation, personnel need to put the sponge into the device. Due to the limited internal space, the operation is inconvenient and there are safety hazards. Secondly, the pressing method is the reciprocating movement of the upper and lower pressing rollers, which makes the entire work process progress slowly and cannot meet the requirements of high-efficiency production. Therefore, the utility model provides a multi-specification sponge pressing device. Summary of the Utility Model
[0005] Aiming at the deficiencies of the prior art, the utility model provides a multi-specification sponge pressing device, which solves the problems that personnel need to put the sponge into the device. Due to the limited internal space, the operation is inconvenient and there are safety hazards. Secondly, the pressing method is the reciprocating movement of the upper and lower pressing rollers, which makes the entire work process progress slowly and cannot meet the requirements of high-efficiency production.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a multi-specification sponge profiling device, comprising a base, a processing mechanism is arranged on the top of the base for feeding and profiling the sponge, the processing mechanism comprises: a feeding assembly, which is arranged at a position near the left side of the top of the base, the feeding assembly comprises a bottom plate fixedly mounted on the top of the base, a U-shaped slide groove is opened on the top of the bottom plate, a U-shaped slider is movably arranged inside the U-shaped slide groove, a push plate is fixedly connected to the top of the U-shaped slider, a limit assembly is symmetrically arranged on both sides of the feeding assembly, an upper profiling assembly is arranged on the top of the base and located at a position on the right side of the feeding assembly, the upper profiling assembly comprises a lifting frame, a plurality of first rotating shafts are rotatably arranged between the inner walls of the lifting frame, an upper pressing roller is arranged on the external fixed sleeve of the first rotating shaft, a supporting assembly is arranged on the inner side of the upper profiling assembly, the supporting assembly comprises a fixed frame, a plurality of second rotating shafts are rotatably arranged between the inner walls of the fixed frame, and a bearing roller is arranged on the external fixed sleeve of the second rotating shaft.
[0007] Preferably, a first motor is fixedly installed on the left surface of the base plate, and the output end of the first motor movably penetrates the outer surface of the base plate, and a screw rod is fixedly installed on the output end of the first motor, and the outer surface thread of the screw rod penetrates the outer surface of the U-shaped slider and extends to the other side, and the end of the screw rod is rotatably set on the right inner wall of the U-shaped slide groove, and the right surface of the base plate is in contact with the left surface of the fixed frame.
[0008] Preferably, the two limit assemblies each include an electric push rod, the electric push rod is fixedly mounted on the top of the base, a limit plate is fixedly mounted on the telescopic end of the electric push rod, and the limit plate is arranged above the bottom plate.
[0009] Preferably, the upper pressure profile assembly also includes a mounting frame fixedly mounted on the top of the base, a hydraulic rod fixedly mounted on the top of the mounting frame, a telescopic end of the hydraulic rod slides through the top of the mounting frame and extends downward, the telescopic end of the mounting frame is fixedly connected to the top of the lifting frame, a guide rod is fixedly mounted on the top of the lifting frame near the four corners, and the outer wall of the guide rod slides through the inner top of the mounting frame and extends upward.
[0010] Preferably, ends of the plurality of first rotating shafts movably penetrate the inner wall of the lifting frame and extend to the outside, the plurality of first rotating shafts are transmission connected via a first sprocket chain set, a bracket is fixedly mounted on the outer surface of the lifting frame, a second motor is fixedly mounted on the outer surface of the bracket, an output end of the second motor movably penetrates the outer surface of the bracket, and extends to the other side and is fixedly connected to the end of one of the first rotating shafts.
[0011] Preferably, the plurality of the second rotating shafts are drivingly connected through a second sprocket chain set. The support assembly further includes a third motor fixedly installed on the top of the base, and an output end of the third motor is fixedly connected to an end of one of the second rotating shafts.
[0012] Beneficial effects
[0013] The utility model provides a sponge molding device with multiple specifications. Compared with the prior art, the following beneficial effects are achieved:
[0014] (1) For the sponge molding device with multiple specifications, by controlling the telescopic lengths of the two electric push rods, the distance between the two limiting plates can be controlled, which is convenient for limiting sponges of different sizes. Place the sponge on the bottom plate, start the first motor to drive the screw rod to rotate, and then drive the push plate to push the sponge forward, so as to achieve the function of automatic feeding, avoid the operator from operating inside the device, and thus reduce the safety hazard.
[0015] (2) For the sponge molding device with multiple specifications, by starting the second motor and cooperating with the first sprocket chain set to drive the upper pressing roller to rotate counterclockwise, and then by starting the third motor and cooperating with the second sprocket chain set to drive the carrying roller to rotate clockwise. At this time, since the carrying roller and the upper pressing roller rotate in opposite directions, the sponge can be rolled into the device, and continuous pressure is applied to the sponge through several upper pressing rollers and carrying rollers inside, thereby improving the molding efficiency. By controlling the telescopic length of the hydraulic rod, the telescopic length of the lifting frame can be adjusted, which is convenient for molding sponges of different thicknesses and improves the compatibility of the device. Description of the drawings
[0016] Figure 1 is a three-dimensional external view schematic diagram of the utility model;
[0017] Figure 2 is a three-dimensional external view schematic diagram of the feeding assembly of the utility model;
[0018] Figure 3 is a three-dimensional external view schematic diagram of the upper molding assembly of the utility model;
[0019] Figure 4 is a three-dimensional external view schematic diagram of the support assembly of the utility model.
[0020] In the figure: 1. Base; 2. Processing mechanism; 21. Loading component; 211. Bottom plate; 212. U-shaped chute; 213. Lead screw; 214. First motor; 215. U-shaped slider; 216. Pushing plate; 22. Limiting component; 221. Electric push rod; 222. Limiting plate; 23. Upper pressing component; 231. Mounting frame; 232. Hydraulic rod; 233. Lifting frame; 234. Guide rod; 235. First rotating shaft; 236. Upper pressing roller; 237. First sprocket chain group; 238. Bracket; 239. Second motor; 24. Support component; 241. Fixed frame; 242. Second rotating shaft; 243. Bearing roller; 244. Second sprocket chain group; 245. Third motor. Detailed implementation manners
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0022] The present invention provides two technical solutions:
[0023] Figures 1 - 4The first embodiment is shown: a multi-specification sponge pressing device, including a base 1. A processing mechanism 2 is provided on the top of the base 1 for feeding and pressing the sponge. The processing mechanism 2 includes: a feeding assembly 21, arranged at a position near the left side of the top of the base 1. The feeding assembly 21 includes a bottom plate 211 fixedly installed on the top of the base 1. A U-shaped chute 212 is formed on the top of the bottom plate 211. A U-shaped slider 215 is movably arranged inside the U-shaped chute 212. A push plate 216 is fixedly connected to the top of the U-shaped slider 215. A limiting assembly 22 is symmetrically arranged on both sides of the feeding assembly 21. An upper pressing assembly 23 is arranged on the top of the base 1 and at a position to the right of the feeding assembly 21. The upper pressing assembly 23 includes a lifting frame 233. A plurality of first rotating shafts 235 are rotatably arranged between the inner walls of the lifting frame 233. An upper pressing roller 236 is fixedly sleeved on the outer surface of the first rotating shaft 235. A supporting assembly 24 is arranged inside the upper pressing assembly 23. The supporting assembly 24 includes a fixing frame 241. A plurality of second rotating shafts 242 are rotatably arranged between the inner walls of the fixing frame 241. A carrying roller 243 is fixedly sleeved on the outer surface of the second rotating shaft 242. A first motor 214 is fixedly installed on the left surface of the bottom plate 211. The output end of the first motor 214 movably penetrates the outer surface of the bottom plate 211. A lead screw 213 is fixedly installed at the output end of the first motor 214. The outer surface of the lead screw 213 is threadedly penetrated through the outer surface of the U-shaped slider 215 and extends to the other side, and the end of the lead screw 213 is rotatably arranged on the right inner wall of the U-shaped chute 212. The right surface of the bottom plate 211 is attached to the left surface of the fixing frame 241. Both limiting assemblies 22 include electric push rods 221. The electric push rods 221 are fixedly installed on the top of the base 1. A limiting plate 222 is fixedly installed at the telescopic end of the electric push rod 221. The limiting plate 222 is arranged above the bottom plate 211.
[0024] By controlling the telescopic lengths of the two electric push rods 221 to control the distance between the two limiting plates 222, it is convenient to limit sponges of different sizes. Place the sponge on the bottom plate 211, start the first motor 214 to drive the lead screw 213 to rotate, thereby driving the push plate 216 to push the sponge forward, so as to achieve the function of automatic feeding, avoiding operators from operating inside the equipment, and thus reducing potential safety hazards.
[0025] Figures 1 - 4The second embodiment is shown, which is mainly different from the first embodiment in that the upper pressing component 23 also includes a mounting frame 231 fixedly mounted on the top of the base 1, and a hydraulic rod 232 is fixedly mounted on the top of the mounting frame 231. The telescopic end of the hydraulic rod 232 slides through the top of the mounting frame 231 and extends to the bottom. By controlling the telescopic length of the hydraulic rod 232, the telescopic length of the lifting frame 233 can be adjusted, which is convenient for pressing sponges of different thicknesses and improves the compatibility of the device. The telescopic end of the mounting frame 231 is fixedly connected to the top of the lifting frame 233. The top of the lifting frame 233 is fixedly mounted with a guide rod 234 near the four corners. When the lifting frame 233 moves, the guide rod 234 is set to limit and guide the lifting frame 233. The outer wall of the guide rod 234 slides through the inner top of the mounting frame 231 and extends to the top. A plurality of first rotating shafts 235 The ends of the lifting frame 233 are movable and extend through the inner wall of the lifting frame 233 to the outside. The multiple first rotating shafts 235 are connected by a first sprocket chain set 237. The first sprocket chain set 237 is a prior art, mainly composed of a chain and a sprocket, and is used to transmit power. A bracket 238 is fixedly installed on the outer surface of the lifting frame 233, and a second motor 239 is fixedly installed on the outer surface of the bracket 238. The output end of the second motor 239 movably passes through the outer surface of the bracket 238 and extends to the other side to be fixedly connected to the end of one of the first rotating shafts 235. The multiple second rotating shafts 242 are connected by a second sprocket chain set 244. The second sprocket chain set 244 is a prior art, mainly composed of a chain and a sprocket, and is used to transmit power. The support assembly 24 also includes a third motor 245 fixedly installed on the top of the base 1, and the output end of the third motor 245 is fixedly connected to the end of one of the second rotating shafts 242.
[0026] By starting the second motor 239 and cooperating with the first sprocket chain set 237, the upper pressure roller 236 is driven to rotate counterclockwise, and then by starting the third motor 245 and cooperating with the second sprocket chain set 244, the supporting roller 243 is driven to rotate clockwise. At this time, since the supporting roller 243 and the upper pressure roller 236 rotate in opposite directions, the sponge can be rolled into the interior of the device, and pressure is continuously applied to the sponge through the internal plurality of upper pressure rollers 236 and supporting rollers 243.
[0027] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0028] During operation, the distance between the two limit plates 222 is controlled by adjusting the telescopic lengths of the two electric push rods 221, facilitating the limitation of sponges of different sizes. Place the sponge on the bottom plate 211, start the first motor 214 to drive the screw rod 213 to rotate, thereby driving the push plate 216 to push the sponge forward, achieving the function of automatic feeding and avoiding operators from operating inside the equipment, thus reducing potential safety hazards. When the sponge is pushed between the upper pressing component 23 and the supporting component 24, since the entrances of the lifting frame 233 and the fixed frame 241 are outwardly flared in a V shape, it is convenient to guide the sponge to enter. By starting the second motor 239 and cooperating with the first sprocket chain group 237 to drive the upper pressing roller 236 to rotate counterclockwise, and then by starting the third motor 245 and cooperating with the second sprocket chain group 244 to drive the carrying roller 243 to rotate clockwise. At this time, since the carrying roller 243 and the upper pressing roller 236 rotate in opposite directions, the sponge can be rolled into the equipment interior, and continuous pressure is applied to the sponge by several upper pressing rollers 236 and carrying rollers 243 inside, thus improving the profiling efficiency. By controlling the telescopic length of the hydraulic rod 232, the telescopic length of the lifting frame 233 can be adjusted, facilitating the profiling of sponges of different thicknesses and improving the compatibility of the device.
[0029] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or sequence between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A multi-specification sponge profiling device, comprising a base (1), characterized in that: A processing mechanism (2) is provided on the top of the base (1) for feeding and pressing the sponge, and the processing mechanism (2) comprises: A loading assembly (21) is arranged at a position near the left side of the top of the base (1), and the loading assembly (21) comprises a bottom plate (211) fixedly mounted on the top of the base (1), a U-shaped slide groove (212) is provided on the top of the bottom plate (211), a U-shaped slider (215) is movably provided inside the U-shaped slide groove (212), and a push plate (216) is fixedly connected to the top of the U-shaped slider (215); The limiting components (22) are symmetrically arranged on both sides of the feeding component (21); An upper pressing component (23) is arranged on the top of the base (1) and is located on the right side of the feeding component (21), and the upper pressing component (23) includes a lifting frame (233), and a plurality of first rotating shafts (235) are rotatably arranged between the inner walls of the lifting frame (233), and an upper pressing roller (236) is arranged on the outer fixed sleeve of the first rotating shaft (235); A support assembly (24) is arranged on the inner side of the upper pressure-type assembly (23), and the support assembly (24) includes a fixing frame (241) fixedly installed on the top of the base (1), and a plurality of second rotating shafts (242) are rotatably arranged between the inner walls of the fixing frame (241), and the outer fixed sleeve of the second rotating shaft (242) is provided with a bearing roller (243).
2. The multi-specification sponge profiling equipment according to claim 1, characterized in that: A first motor (214) is fixedly mounted on the left surface of the bottom plate (211); an output end of the first motor (214) movably penetrates the outer surface of the bottom plate (211); a screw rod (213) is fixedly mounted on the output end of the first motor (214); an outer surface of the screw rod (213) is threadedly penetrates the outer surface of the U-shaped sliding block (215) and extends to the other side; an end of the screw rod (213) is rotatably arranged on the right inner wall of the U-shaped sliding groove (212); and the right surface of the bottom plate (211) is in contact with the left surface of the fixing frame (241).
3. The multi-specification sponge profiling equipment according to claim 1 is characterized in that: The two limit assemblies (22) each comprise an electric push rod (221), the electric push rod (221) being fixedly mounted on the top of the base (1), a limit plate (222) being fixedly mounted on the telescopic end of the electric push rod (221), and the limit plate (222) being arranged above the bottom plate (211).
4. The multi-specification sponge profiling equipment according to claim 1, characterized in that: The upper pressure profile assembly (23) also includes a mounting frame (231) fixedly mounted on the top of the base (1); a hydraulic rod (232) is fixedly mounted on the top of the mounting frame (231); the telescopic end of the hydraulic rod (232) slides through the top of the mounting frame (231) and extends downward; the telescopic end of the mounting frame (231) is fixedly connected to the top of the lifting frame (233); a guide rod (234) is fixedly mounted on the top of the lifting frame (233) near the four corners; the outer wall of the guide rod (234) slides through the inner top of the mounting frame (231) and extends upward.
5. The multi-specification sponge profiling equipment according to claim 4, characterized in that: The ends of the plurality of first rotating shafts (235) are movably passed through the inner wall of the lifting frame (233) and extend to the outside; the plurality of first rotating shafts (235) are transmission-connected via a first sprocket chain set (237); a bracket (238) is fixedly mounted on the outer surface of the lifting frame (233); a second motor (239) is fixedly mounted on the outer surface of the bracket (238); an output end of the second motor (239) is movably passed through the outer surface of the bracket (238) and extends to the other side to be fixedly connected to the end of one of the first rotating shafts (235).
6. The multi-specification sponge profiling equipment according to claim 1, characterized in that: The plurality of second rotating shafts (242) are transmission-connected via a second sprocket chain set (244); the support assembly (24) further comprises a third motor (245) fixedly mounted on the top of the base (1); an output end of the third motor (245) is fixedly connected to an end of one of the second rotating shafts (242).