Carbon-sandwiched cloth composite production line
By adopting a combined structure of tensioning rollers, clamping rollers and dust-tight rollers in the composite production line, the problems of dust removal and clamping carbon cloth transport during composite processing are solved, and the composite quality is significantly improved.
Patent Information
- Application Number
- CN202421802618.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-29
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-07-29
AI Technical Summary
The existing carbon-clamped fabric composite production lines are difficult to effectively remove dust during composite processing, and the carbon-clamped fabric is prone to wrinkles during the transportation process, resulting in low composite quality.
A composite production line of carbon-clamped cloth is designed, adopting a combined structure of tensioning rollers and clamping rollers. The compression plate is driven to fit on the surface of the carbon-clamped cloth through a spring to ensure its smooth transportation. At the same time, a horizontally rotatable dust roller is provided to slide along the surface of the carbon cloth to clean up the surface dust.
It effectively avoids wrinkles of the carbon clamp cloth during the transportation process, improves the composite quality, and enhances the adhesion between materials by cleaning surface dust, ensuring high-quality production of composite products.
Smart Images

Figure CN223014119U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carbon cloth clamping, in particular to a carbon cloth composite production line. Background Technique
[0002] Carbon cloth is a safe and environment-friendly air filter material, which is widely used in fields such as air conditioners, automotive air conditioner filters, air purifier filters, and air filters for industrial equipment. Currently, common carbon cloth composites mostly have a layer of activated carbon arranged between two layers of hot melt adhesive layers.
[0003] A compounding machine is to bond two or more layers of materials together with an adhesive to endow the original materials with new functions. For example, it is often used for films and aluminum foils, films, papers, non-woven fabrics, etc., and can also be compounded with films, sponges, fabrics, etc.
[0004] When the existing carbon cloth is in the compounding operation, it is mostly clamped and conveyed by a clamping roller to the hot pressing roller for extrusion and compounding. However, during the compound production and transportation, the carbon cloth is extremely prone to wrinkling, resulting in incomplete compounding of the carbon cloth, low compound quality of the carbon cloth, and the surface of the cloth will be contaminated with dust during compound production, which will affect the adhesiveness between materials and further affect the compound quality of the carbon cloth. Content of the Utility Model
[0005] The purpose of the utility model is to provide a carbon cloth composite production line to solve the problems that the existing composite production line is not convenient for dust removal during the compound processing of carbon cloth and is not convenient for the carbon cloth to be transported without wrinkling as mentioned in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution:
[0007] A carbon cloth composite production line includes a compounding machine. The carbon cloth body is conveyed in the middle of the compounding machine. A clamping roller is installed in the middle of the compounding machine. A pressing plate is attached to the upper surface of the carbon cloth body. A spring is fixed to the top of the pressing plate. A tensioning roller is fixed to the top of the spring. A driving mechanism is installed at the end side of the tensioning roller for driving the tensioning roller to lift and lower. A dust sticking roller that can rotate horizontally is provided on the surface of the carbon cloth body. A fixing plate is fixed to the side wall of the compounding machine. A first motor is fixed to the top of the fixing plate. The output end of the first motor is fixedly connected with a lead screw. A slider is threadedly sleeved on the outside of the lead screw. A connecting rod is fixed to the end side of the slider. The connecting rod is fixedly connected with the tensioning roller. There are two fixing plates. A guide rod is fixed between the two fixing plates. The slider is slidably sleeved on the guide rod.
[0008] Preferably, a second motor is fixed on the side wall of the composite machine. The output end of the second motor is fixedly connected with a screw rod. A sliding seat is threadedly sleeved on the outer part of the screw rod. A rotating rod is rotatably connected to the side wall of the sliding seat. A gear is fixed on the end side of the rotating rod. The other end of the rotating rod is fixedly connected with a dust sticking roller. A toothed plate is fixed on the side wall of the composite machine. The toothed plate meshes with the gear.
[0009] The advantages of the present utility model are as follows: The tensioning roller and the clamping roller are provided, and the distance between the tensioning roller and the clamping roller is adjusted according to the composite thickness of the carbon cloth sandwich. And a spring is provided. The pressing plate is driven by the elastic performance of the spring itself to always fit against the carbon cloth sandwich to limit it, so that the carbon cloth sandwich is not easily wrinkled during transportation. The dust sticking roller can slide and rotate horizontally along the surface of the carbon cloth sandwich, so that the dust sticking roller can adhere to the dust on the surface of the carbon cloth sandwich, so that the dust on the carbon cloth sandwich is cleaned up to avoid affecting the bonding property between materials and the subsequent composite quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0011] Figure 2 is of the present utility model Figure 1 isometric structural schematic diagram;
[0012] Figure 3 is of the present utility model Figure 2 schematic diagram of the connection structures such as the toothed plate, the gear, and the dust sticking roller.
[0013] In the figure:
[0014] Composite machine;
[0015] Carbon cloth sandwich body;
[0016] Clamping roller;
[0017] Pressing plate;
[0018] Spring;
[0019] Tensioning roller;
[0020] Drive mechanism; 71. Fixed plate; 72. First motor; 73. Lead screw; 74. Guide rod; 75. Slide block; 76. Connecting rod;
[0021] Dust sticking roller; 81. Second motor; 82. Screw rod; 83. Slide seat; 84. Rotating rod; 85. Gear; 86. Toothed plate. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model.
[0023] Please refer to Figures 1 to 3 As shown, a carbon cloth composite production line includes a composite machine 1. The carbon cloth body 2 is conveyed in the middle of the composite machine 1. A clamping roller 3 is installed in the middle of the composite machine 1. A pressing plate 4 is attached to the upper surface of the carbon cloth body 2. A spring 5 is fixed to the top of the pressing plate 4. A tensioning roller 6 is fixed to the top of the spring 5. A driving mechanism 7 is installed on the end side of the tensioning roller 6 for driving the tensioning roller 6 to lift and lower. A dust-removing roller 8 that can rotate horizontally is provided on the surface of the carbon cloth body 2. The composite machine 1 is composed of a cloth guiding roller, a hot pressing roller, etc. By driving the cloth guiding roller to rotate, the carbon cloth is conveyed into the hot pressing roller and is subjected to hot pressing and composite processing through the extrusion between the two hot pressing rollers. However, this technical solution belongs to the prior art in this field and is not the main innovation, so it will not be described in detail. A fixing plate 71 is fixed to the side wall of the composite machine 1. A first motor 72 is fixed to the top of the fixing plate 71. The output end of the first motor 72 is fixedly connected to a lead screw 73. A slider 75 is threadedly sleeved on the outside of the lead screw 73. A connecting rod 76 is fixed to the end side of the slider 75. The connecting rod 76 is fixedly connected to the tensioning roller 6. There are two fixing plates 71. A guiding rod 74 is fixed between the two fixing plates 71. The slider 75 is slidably sleeved on the guiding rod 74. The clamping roller 3 will not slide. By adjusting the height of the tensioning roller 6, the distance between the clamping roller 3 and the tensioning roller 6 can be adjusted, so as to limit carbon cloths of different thicknesses and prevent the carbon cloth from stacking and wrinkling during conveying and composite, thereby affecting the stability of subsequent composite.
[0024] As Figure 1 、 Figure 2 and Figure 3 shown, a second motor 81 is fixed to the side wall of the composite machine 1. The output end of the second motor 81 is fixedly connected to a screw rod 82. A sliding seat 83 is threadedly sleeved on the outside of the screw rod 82. A rotating rod 84 is rotatably connected to the side wall of the sliding seat 83. A gear 85 is fixed to the end side of the rotating rod 84. The other end of the rotating rod 84 is fixedly connected to the dust-removing roller 8. A toothed plate 86 is fixed to the side wall of the composite machine 1. The toothed plate 86 meshes with the gear 85. The specific model specifications of the first motor 72 and the second motor 81 need to be selected according to the actual specifications of the device, etc. The specific selection calculation method adopts the prior art in this field, so it will not be described in detail.
[0025] When the carbon cloth sandwich composite production line of the utility model conducts composite production on the carbon cloth sandwich, first, the distance between the tension roller 6 and the clamping roller 3 is adjusted according to the thickness of the carbon cloth body 2. The first motor 72 is started to drive the screw rod 73 to rotate. When the screw rod 73 rotates, the slider 75 sleeved on its external thread immediately slides horizontally along the guide rod 74, so that the tension roller 6 installed at the end side of the slider 75 slides down to drive the pressing plate 4 to fit on the surface of the carbon cloth body 2. At the same time, the pressing plate 4 is driven by the elastic performance of the spring 5 to always fit on the surface of the carbon cloth body 2 to press and limit it, so that the carbon cloth is stably conveyed and is not prone to wrinkling during conveying, improving the composite quality. Subsequently, the composite machine 1 is started to conduct composite processing production on the carbon cloth. Before the composite processing, it is necessary to remove dust from the surface of the carbon cloth body 2. The second motor 81 is started to drive the screw rod 82 to rotate. When the screw rod 82 rotates, the sliding seat 83 sleeved on its external thread immediately moves horizontally, so that the dust sticking roller 8 installed at the end side of the sliding seat 83 immediately adheres to the dust on the surface of the carbon cloth body 2 along the surface of the carbon cloth body 2. And as the dust sticking roller 8 continuously slides, the gear 85 at the end side of the connecting rod 76 immediately meshes with the toothed plate 86, so that the connecting rod 76 is forced to rotate, so that the dust sticking roller 8 can rotate and slide along the surface of the carbon cloth to adhere to the dust on it, so that the dust on the carbon cloth is cleaned up to avoid affecting the adhesion between materials and avoid affecting the subsequent composite quality.
Claims
1. A carbon cloth composite production line, comprising a composite machine (1), characterized in that: The middle of the composite machine (1) is provided with a carbon-clamped cloth body (2), the middle of the composite machine (1) is provided with a clamping roller (3), the upper surface of the carbon-clamped cloth body (2) is attached with a clamping plate (4), the top of the clamping plate (4) is fixed with a spring (5), the top of the spring (5) is fixed with a tensioning roller (6), the end side of the tensioning roller (6) is provided with a driving mechanism (7) for driving the tensioning roller (6) to rise and fall, the surface of the carbon-clamped cloth body (2) is provided with a dust-adhesive roller (8) that can rotate horizontally, and the side wall of the composite machine (1) is provided with a dust-adhesive roller (8) that can rotate horizontally. A fixing plate (71) is fixed, a first motor (72) is fixed on the top of the fixing plate (71), a lead screw (73) is fixedly connected to the output end of the first motor (72), a slider (75) is sleeved on the external thread of the lead screw (73), a connecting rod (76) is fixed on the end side of the slider (75), the connecting rod (76) is fixedly connected to the tensioning roller (6), two fixing plates (71) are provided, a guide rod (74) is fixed between the two fixing plates (71), and the slider (75) is slidably sleeved on the guide rod (74).
2. The carbon cloth composite production line according to claim 1 is characterized in that: A second motor (81) is fixed to the side wall of the compound machine (1); a screw (82) is fixedly connected to the output end of the second motor (81); a slide seat (83) is sleeved on the external thread of the screw (82); a rotating rod (84) is rotatably connected to the side wall of the slide seat (83); a gear (85) is fixed to the end side of the rotating rod (84); the other end of the rotating rod (84) is fixedly connected to the dust-adhesive roller (8); a toothed plate (86) is fixed to the side wall of the compound machine (1); the toothed plate (86) is meshed with the gear (85).