Roller cold bonding and rubber coating automation equipment

By designing roller cold adhesive glue automation equipment, using components such as servo motors, cylinders, hydraulic rods and low-speed motors, the existing cold adhesive glue production efficiency and worker-dependent problems are solved, and automated production and efficient bonding quality are achieved.

CN223014969UActive Publication Date: 2025-06-24JIAOZUO DEBON TECH CO LTD
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Patent Information

Application Number
CN202421806661.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-24
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing cold-adhesive adhesives have low production efficiency, and the bonding quality depends on the worker's proficiency, resulting in a lot of time and cost in labor.

Method used

Design a roller cold adhesive wrapping automation equipment, including frame, adjustment components, support components and drive components, and realizes the automated adhesive wrapping process through components such as servo motors, cylinders, hydraulic rods and low-speed motors.

Benefits of technology

It realizes automated production, reduces manual operation, improves the quality of adhesive sheets, improves production efficiency, and reduces time and cost consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cold bonding rubber coating, and discloses a roller cold bonding rubber coating automation device which comprises a machine frame, a groove is formed in the surface of the machine frame, an adjusting assembly is fixedly connected in the groove and comprises a servo motor, a transmission rod and a threaded rod, the outer side of the threaded rod is in threaded connection with a supporting rod, and the supporting rod is in threaded connection with the transmission rod. A plurality of sets of threaded holes are formed in the surface of the supporting rod, a plurality of sets of bolts are in threaded connection with the interiors of the threaded holes, air cylinders are in threaded connection with the outer sides of the bolts, and a fixing frame is fixedly connected to one ends of the air cylinders. According to the roller cold bonding rubber coating automation equipment, through the arrangement of the air cylinder and the rotating roller, when the equipment is used for coating rubber, a condensation rubber plate is placed on the rubber coating roller, the air cylinder is started, and the air cylinder drives the rotating roller to move until the rotating roller collides with the condensation rubber plate on the surface of the rubber coating roller; and the cold adhesive plate is adhered to the rubber coating roller through uniform stress of the air cylinder.
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Description

Technical Field

[0001] The utility model relates to the technical field of cold adhesive coating technology, in particular to an automatic device for cold adhesive coating of rollers. Background Technique

[0002] In industries such as food processing, pharmaceutical packaging, and electronic product assembly, the cold adhesive coating technology of rollers is a widely used process. Through the rotational movement of the roller, the adhesive is evenly coated on the surface of the object to be packaged, and then it is tightly combined with other materials (such as paper, film, etc.) to form the required packaging or components.

[0003] With the increasing production volume of cold adhesive coating, the original cold adhesive coating of the company was manually applied. After the coating was completed, a rubber hammer was used to hammer and bond it to the roller. The coating efficiency was low, and the bonding quality control entirely depended on the proficiency of the workers, consuming a large amount of labor and time costs. The company has now developed an automatic device for cold adhesive coating of rollers to improve the existing production situation, reduce labor, and improve the bonding quality of the rubber plate to achieve automatic production conditions.

[0004] Therefore, it is very necessary to invent an automatic device for cold adhesive coating of rollers to solve the above problems. Content of the Utility Model

[0005] The technical problem solved by the utility model is to provide an automatic device for cold adhesive coating of rollers with high practicability, which can be operated simply and has a relatively simple structure, solving the existing production situation mentioned in the above background technology, reducing labor, improving the bonding quality of the rubber plate, and achieving automatic production conditions.

[0006] To achieve the above purposes, the utility model is realized through the following technical solutions: An automatic device for cold adhesive coating of rollers, including a frame, a groove is provided on the surface of the frame, an adjusting component is fixedly connected inside the groove, the adjusting component includes a servo motor, a transmission rod, and a threaded rod, a support rod is threadedly connected to the outside of the threaded rod, several groups of threaded holes are provided on the surface of the support rod, several groups of bolts are threadedly connected inside the threaded holes, a cylinder is threadedly connected to the outside of the bolts, a fixed frame is fixedly connected to one end of the cylinder, a rotating roller is rotatably connected inside the fixed frame, a connecting plate is fixedly connected to one side of the frame, two driving components are fixedly connected to the surface of the connecting plate, both of the two driving components include a low-speed motor, an XL star-shaped coupling, and a roller, and two support components are fixedly connected to both sides of the surface of the frame, both of the two support components include a fixed frame, a hydraulic rod, and a lifting rod.

[0007] As a further solution of the utility model, the servo motor is fixedly connected inside the groove, the output end of the servo motor is splined with a transmission rod, and one end of the transmission rod is fixedly connected with a threaded rod for rotation.

[0008] As a further solution of the utility model, two low-speed motors are fixedly connected inside the groove, the output ends of the two low-speed motors are splined with XL star couplings, and one end of the two XL star couplings is fixedly connected with a roller for driving by the low-speed motors.

[0009] As a further solution of the utility model, two fixed frames are fixedly connected to both sides of the surface of the frame, hydraulic rods are fixedly connected inside the two fixed frames, and lifting rods are fixedly connected to one end of the two hydraulic rods for lifting.

[0010] As a further solution of the utility model, two groups of mounting brackets are rotatably connected to the outer sides of the two rollers, two threaded holes are formed on the surfaces of the four mounting brackets, and screws are threadedly connected inside the eight threaded holes for fixing.

[0011] As a further solution of the utility model, mounting rods are fixedly connected to one side of the two lifting rods, and rubber-coated drums are fixedly connected to one end of the two mounting rods for mounting.

[0012] As a further solution of the utility model, an electrical control box is fixedly connected to one side of the frame, and two chassis are fixedly connected to the bottom of the frame for fixing.

[0013] The utility model provides a drum cold bonding and rubber coating automation device, which has the following beneficial effects:

[0014] 1. For this drum cold bonding and rubber coating automation device, through the setting of the cylinder and the rotating drum, when the device performs rubber coating, place the cold adhesive plate on the rubber-coated drum, start the cylinder, and the cylinder drives the rotating drum to move until the rotating drum touches the cold adhesive plate on the surface of the rubber-coated drum, and the cold adhesive plate is evenly stressed by the cylinder and adhered to the rubber-coated drum.

[0015] 2. For this drum cold bonding and rubber coating automation device, through the setting of the support component, during use, start the hydraulic rod, and the hydraulic rod drives the lifting rod to move inside the fixed frame, so that the staff can adjust the height according to the size of the rubber-coated drum, making the device applicable to various models of rubber-coated drums.

[0016] 3. The automatic cold bonding equipment for the drum adjusts the bonding drum to touch the idler through the setting of the driving component. Start the low-speed motor, and the rotation of the low-speed motor drives the XL star coupling to rotate. The rotation of the XL star coupling drives the idler to rotate, and the rotation of the idler drives the bonding drum to rotate, making it more time-saving and labor-saving for workers to perform operations. Brief Description of the Drawings

[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;

[0018] Figure 2 It is a schematic diagram of the adjusting component structure of the present utility model;

[0019] Figure 3 It is a schematic diagram of the support component structure of the present utility model;

[0020] Figure 4 It is a schematic diagram of the driving component structure of the present utility model.

[0021] In the figure: 1, frame; 2, adjusting component; 201, servo motor; 202, transmission rod; 203, threaded rod; 3, support rod; 4, bolt; 5, cylinder; 6, mounting bracket; 7, rotating drum; 8, connecting plate; 9, chassis; 10, driving component; 1001, low-speed motor; 1002, XL star coupling; 1003, idler; 11, support component; 1101, fixed frame; 1102, hydraulic rod; 1103, lifting rod; 12, mounting bracket; 13, screw; 14, mounting rod; 15, bonding drum; 16, electrical control box. Detailed Embodiment

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1 to 4, the present utility model provides a technical solution: an automatic device for cold-bonding rubber on a drum, including a frame 1. A groove is formed on the surface of the frame 1, and an adjusting component 2 is fixedly connected inside the groove. Through the setting of the adjusting component 2, the cylinder 5 can move. The adjusting component 2 includes a servo motor 201, a transmission rod 202, and a threaded rod 203. A support rod 3 is threadedly connected to the outside of the threaded rod 203. A number of threaded holes are formed on the surface of the support rod 3, and a number of bolts 4 are threadedly connected inside the threaded holes. The outside of the bolt 4 is threadedly connected to a cylinder 5. One end of the cylinder 5 is fixedly connected to a mounting bracket 6. A rotating drum 7 is rotatably connected inside the mounting bracket 6. A connecting plate 8 is fixedly connected to one side of the frame 1. Two driving components 10 are fixedly connected to the surface of the connecting plate 8. Through the setting of the driving components 10, the rubber-bonded drum 15 rotates. The two driving components 10 both include a low-speed motor 1001, an XL star-shaped coupling 1002, and a roller 1003. Two support components 11 are fixedly connected to both sides of the surface of the frame 1. The two support components 11 both include a fixed frame 1101, a hydraulic rod 1102, and a lifting rod 1103. Through the setting of the support components 11, the device can be applicable to rubber-bonded drums 15 of different sizes;

[0024] Please refer to Figure 2 , the servo motor 201 is fixedly connected inside the groove. The output end of the servo motor 201 is spline-connected to a transmission rod 202. One end of the transmission rod 202 is fixedly connected to a threaded rod 203, and the threaded rod 203 is used for rotation;

[0025] Please refer to Figure 4 , two low-speed motors 1001 are fixedly connected inside the groove. The output ends of the two low-speed motors 1001 are spline-connected to XL star-shaped couplings 1002. One end of the two XL star-shaped couplings 1002 is fixedly connected to a roller 1003, and the low-speed motor 1001 is used for driving;

[0026] Please refer to Figure 3 , two fixed frames 1101 are fixedly connected to both sides of the surface of the frame 1. A hydraulic rod 1102 is fixedly connected inside the two fixed frames 1101. One end of each of the two hydraulic rods 1102 is fixedly connected to a lifting rod 1103, and the lifting rod 1103 is used for lifting;

[0027] Please refer to Figure 1 , two rollers 1003 are rotatably connected to the outside of two sets of fixed brackets 12. Two threaded holes are formed on the surface of each of the four fixed brackets 12. Screws 13 are threadedly connected inside the eight threaded holes, and the screws 13 are used for fixing;

[0028] Please refer to Figure 1 , one side of each of the two lifting rods 1103 is fixedly connected to a mounting rod 14. One end of the two mounting rods 14 is fixedly connected to a rubber-bonded drum 15, and the mounting rod 14 is used for mounting;

[0029] Please refer to Figure 1 , on one side of the frame 1, an electric control box 16 is fixedly connected, and at the bottom of the frame 1, two groups of chassis 9 are fixedly connected, and the chassis 9 are used for fixing.

[0030] In the present utility model, the working steps of the device are as follows:

[0031] The first step: When the device performs rubber coating, place the condensation rubber plate on the rubber coating roller 15, start the cylinder 5, and the cylinder 5 drives the rotating roller 7 to move until the rotating roller 7 touches the condensation rubber plate on the surface of the rubber coating roller 15. The cold adhesive rubber plate is evenly stressed by the cylinder 5 and adhered to the rubber coating roller 15;

[0032] The second step: When in use, start the hydraulic rod 1102, and the hydraulic rod 1102 drives the lifting rod 1103 to move inside the fixed frame 1101, so that the staff can adjust the height according to the size of the rubber coating roller 15, making the device applicable to various models of rubber coating rollers 15;

[0033] The third step: Adjust the rubber coating roller 15 to touch the idler 1003, start the low-speed motor 1001, the low-speed motor 1001 rotates to drive the XL star-shaped coupling 1002 to rotate, the XL star-shaped coupling 1002 rotates to drive the idler 1003 to rotate, and the idler 1003 rotates to drive the rubber coating roller 15 to rotate, making it more time-saving and labor-saving for the staff to perform operations.

[0034] It should be noted that the equipment structure and drawings of the present utility model mainly describe the principle of the present utility model. Based on the technical principle of this design, the settings of the power mechanism, power supply system, control system, etc. of the device are not fully described clearly. However, on the premise that those skilled in the art understand the principle of the above-mentioned utility model, the specific details of its power mechanism, power supply system, and control system can be clearly known. The control method of the application document is automatically controlled by a controller, and the control circuit of the controller can be realized by simple programming by those skilled in the art;

[0035] Among them, the standard parts used can be purchased from the market, and can also be customized according to the description of the specification and drawings. The specific connection methods of each part all adopt conventional means such as bolts, rivets, welding, etc. that are mature in the prior art. The machines, parts, and equipment all adopt conventional models in the prior art, and the components known to those skilled in the art, their structures and principles can all be known by those skilled in the art through technical manuals or through conventional experimental methods.

[0036] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An automated equipment for cold-adhesive lagging of a drum, comprising a frame (1), characterized in that: The surface of the frame (1) is provided with a groove, and an adjustment component (2) is fixedly connected inside the groove. The adjustment component (2) comprises a servo motor (201), a transmission rod (202) and a threaded rod (203). The outer side of the threaded rod (203) is threadedly connected to a support rod (3). The surface of the support rod (3) is provided with a plurality of groups of threaded holes. The inner sides of the threaded holes are threadedly connected to a plurality of groups of bolts (4). The outer sides of the bolts (4) are threadedly connected to a cylinder (5). One end of the cylinder (5) is fixedly connected to a fixing frame (6). The frame (6) is internally rotatably connected to a rotating roller (7); a connecting plate (8) is fixedly connected to one side of the frame (1); two groups of drive components (10) are fixedly connected to the surface of the connecting plate (8); the two groups of drive components (10) each include a low-speed motor (1001), an XL star coupling (1002), and a roller (1003); support components (11) are fixedly connected to both sides of the surface of the frame (1); the two groups of support components (11) each include a fixed frame (1101), a hydraulic rod (1102), and a lifting rod (1103).

2. According to claim 1, the automatic equipment for cold adhesive lagging of rollers is characterized by: The servo motor (201) is fixedly connected inside the groove, the output end of the servo motor (201) is spline-connected to a transmission rod (202), and one end of the transmission rod (202) is fixedly connected to a threaded rod (203).

3. The automatic equipment for cold adhesive lagging of a drum according to claim 1 is characterized by: The two groups of low-speed motors (1001) are fixedly connected inside the groove, the output ends of the two groups of low-speed motors (1001) are spline-connected with XL star couplings (1002), and one end of the two groups of XL star couplings (1002) is fixedly connected with a roller (1003).

4. The automatic equipment for cold adhesive lagging of a drum according to claim 1 is characterized by: The two groups of fixed frames (1101) are fixedly connected to both sides of the surface of the frame (1), the interiors of the two groups of fixed frames (1101) are fixedly connected with hydraulic rods (1102), and one end of the two groups of hydraulic rods (1102) is fixedly connected with a lifting rod (1103).

5. The roller cold adhesive lagging automation equipment according to claim 3 is characterized by: The outer sides of the two groups of rollers (1003) are rotatably connected to two groups of mounting frames (12), the surfaces of the four groups of mounting frames (12) are provided with two groups of threaded holes, and the interiors of the eight groups of threaded holes are threadedly connected to screws (13).

6. The cold adhesive lagging automatic equipment for rollers according to claim 4 is characterized by: One side of the two groups of lifting rods (1103) is fixedly connected to a mounting rod (14), and one end of the two groups of mounting rods (14) is fixedly connected to a rubber-coated roller (15).

7. The automatic cold adhesive lagging equipment for rollers according to claim 1 is characterized by: An electrical control box (16) is fixedly connected to one side of the frame (1), and two sets of chassis (9) are fixedly connected to the bottom of the frame (1).