Anti-deformation filling device for pressing conical end socket
By designing an anti-deformation filling device for pressing a conical head, using a circular sand-falling filling and limiting structure, the problem of uneven deformation and stress during transportation is solved, and more uniform filling and more stable head rotation is achieved.
Patent Information
- Application Number
- CN202422328742.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The conical head is easily deformed due to bumps and collisions during transportation, and its conical structure causes uneven force distribution and is prone to deformation.
An anti-deformation filling device for pressing a conical head is designed, including a conical head limit structure and a filling structure. Through electric telescopic rods, motors and various mechanical connections, the circular sand filling and limit support of the conical head are realized.
The sand is distributed more evenly within the conical head through circular filling, avoiding accumulation or hollowing, improving the filling quality, and reducing the shaking and offset of the head during rotation through the limit structure.
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Figure CN223015099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of anti-deformation filling, in particular to an anti-deformation filling device for pressing a conical head. Background Art
[0002] Conical head is a type of head, which is shaped like a part of a cone. It is usually used at the end of pressure vessels, storage tanks, pipelines and other equipment to seal and connect.
[0003] For example, in a conical head with the authorization announcement number "CN209041542U", the sealing shell contacts the convex block, and a rubber pad is also arranged in the sealing shell, which ensures the sealing of the first connecting device and the second connecting device. However, during transportation, the conical head will be subjected to external forces such as bumps and collisions, thereby deforming. At the same time, the conical structure of the head causes uneven force distribution, and the force distribution will change with the distance from the vertex. The part close to the vertex is relatively concentrated due to the steep slope of the cone, while the part close to the bottom has a gentle slope and the force is relatively dispersed. The shape of the conical head causes it to deform when subjected to force. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that the conical head will be subjected to external forces such as bumps and collisions during transportation, thereby causing deformation, and the conical structure causes uneven force distribution, and the shape of the conical head causes it to deform when subjected to force. An anti-deformation filling device for pressing a conical head is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A deformation-proof filling device for pressing a conical head is designed, comprising a base and a first shell, wherein the first shell is fixedly connected to the left and right sides of the upper end of the base, and is characterized in that a conical head limiting structure is provided inside the first shell, a bending block is fixedly connected to the rear end of the base, an electric telescopic rod is fixedly connected to the outer wall of the bending block, the output end of the electric telescopic rod is fixedly connected to the second shell, and a conical head filling structure is provided inside the second shell.
[0007] Preferably, the conical head limiting structure includes a first motor, the outer wall of the first motor is fixedly connected to a first housing, the output shaft of the first motor is rotatably connected to the first housing through a bearing, the output shaft of the first motor is fixedly connected to a cam, the outer wall of the cam is in contact with a vertical plate, both the upper and lower sides of the vertical plate are slidably connected to a first slide bar, both the left and right ends of the first slide bar are fixedly connected to the first housing, a spring is provided at the outer end of the vertical plate, both ends of the spring are fixedly connected to the first housing and the vertical plate respectively, a cross bar is fixedly connected to the outer wall of the vertical plate, the outer wall of the cross bar is slidably connected to the first housing, the end of the cross bar abuts against a rectangular frame, the inner walls of the cross bar and the rectangular frame are threadedly connected to a bolt, and the inner wall of the rectangular frame is rotatably connected to a round roller through a bearing.
[0008] Preferably, a rectangular block is fixedly connected to the middle of the upper end of the base, and the upper end of the rectangular block is rotatably connected to a turntable through a ball.
[0009] Preferably, the conical head filling structure includes a second motor, the outer wall of the second motor is fixedly connected to a second housing, the output shaft of the second motor is fixedly connected to a straight rod, both ends of the rotating shaft of the straight rod are rotatably connected to the second housing through bearings, a grip is provided below the straight rod, the end of the grip is fixedly connected to a threaded rod, both ends of the threaded rod are rotatably connected to the straight rod through bearings, the threaded rod is threadedly connected to a threaded block, both ends of the threaded block are slidably connected to a second slide bar, both ends of the second slide bar are fixedly connected to the straight rod, the end of the threaded block is fixedly connected to a vertical block, the outer wall of the vertical block is slidably connected to the second housing, and the lower end of the vertical block is fixedly connected to a box body.
[0010] Preferably, the turntable is threadedly connected to the conical head through a screw, and a top cover is installed at the upper end of the conical head.
[0011] Preferably, a third motor is fixedly connected to the inner wall of the rectangular block, the output shaft of the third motor is rotatably connected to the rectangular block through a bearing, and the output shaft of the third motor is fixedly connected to a turntable.
[0012] A deformation prevention filling device for pressing a conical head proposed by the present utility model has the beneficial effects that: through the cooperation of the conical head filling structure and the second housing, the output shaft of the second motor rotates to drive the straight rod to rotate around the position where the second motor contacts the straight rod, and the rotation of the straight rod drives the box body to rotate, thereby performing a circular sand filling operation on the conical head. The output shaft of the grip rotates to drive the threaded rod to rotate, the rotation of the threaded rod drives the threaded block to move, the movement of the threaded block drives the vertical block to move, the movement of the vertical block drives the box body to move, the output shaft of the second motor rotates to drive the box body to rotate, and the rotation of the grip drives the box body to move, thereby filling the box body with sand, providing internal support for the conical head, enhancing its structural stability. The circular filling method can make the sand more evenly distributed inside the conical head, avoiding the accumulation or void phenomenon in the traditional sand falling method, thereby improving the filling quality.
[0013] Through the cooperation of the conical head limiting structure and the first housing, the output shaft of the first motor rotates to drive the cam to rotate. At this time, the spring is compressed by the vertical plate, so the spring always has a rebounding force to push against the vertical plate and keep it in close contact with the cam. As the cam rotates and through the movement of the spring, the vertical plate drives the cross bar to move towards the conical head. The movement of the cross bar drives the round roller to move through the rectangular frame. When the conical head rotates, the two relatively moving rollers can provide stable support and limiting effects, reducing the shaking and offset of the head during rotation, making the rotation of the head more stable, and thus making the sand inside the conical head more even. Description of the Drawings
[0014] Figure 1 is a schematic structural diagram of the present utility model;
[0015] Figure 2 is Figure 1 the front view cross-sectional view of
[0016] Figure 3 is Figure 2 the exploded view of part A in
[0017] Figure 4 is Figure 2 the partial top view cross-sectional view of the conical head limiting structure in
[0018] Figure 5 is Figure 1 the front view cross-sectional view of the second housing in
[0019] Figure 6 is Figure 2 the partial bottom view cross-sectional view of the second housing in
[0020] In the figure: 1. Base, 2. First housing, 3. Conical head limiting structure, 301. First motor, 302. Cam, 303. Vertical plate, 304. First slide bar, 305. Spring, 306. Cross bar, 307. Rectangular frame, 308. Round roller, 4. Rectangular block, 5. Second housing, 6. Conical head filling structure, 601. Second motor, 602. Straight rod, 603. Handle, 604. Threaded rod, 605. Threaded block, 606. Second slide bar, 607. Vertical block, 7. Box body, 8. Bent block, 9. Electric telescopic rod, 10. Third motor, 11. Conical head, 12. Turntable, 13. Top cover, 14. Bolt. Detailed implementation mode
[0021] The present utility model will be further described below with reference to the accompanying drawings:
[0022] Refer to the attached Figures 1-6 In this embodiment, a deformation-preventing filling device for pressing a conical head includes a base 1 and a first housing 2. The left and right sides of the upper end of the base 1 are fixedly connected with the first housing 2. A conical head limiting structure 3 is arranged inside the first housing 2. A bent block 8 is fixedly connected to the rear end of the base 1. An electric telescopic rod 9 is fixedly connected to the outer wall of the bent block 8. The model of the electric telescopic rod 9 is selected according to actual needs, and it is sufficient to select one that meets the working requirements;
[0023] The output end of the electric telescopic rod 9 is fixedly connected with a second housing 5. The movement of the output end of the electric telescopic rod 9 drives the second housing 5 to move. A conical head filling structure 6 is arranged inside the second housing 5. A rectangular block 4 is fixedly connected to the middle of the upper end of the base 1. The upper end of the rectangular block 4 is rotatably connected with a turntable 12 through a ball. The turntable 12 rotates on the rectangular block 4 through a ball. The turntable 12 is threadedly connected with the conical head 11 through a screw. The bolt fixes the conical head 11 on the disc 12;
[0024] A top cover 13 is installed at the upper end of the conical head 11. A rubber pad is installed at the position where the box cover 13 contacts the conical head to increase friction and make it close more tightly. The top cover 13 prevents the sand inside from splashing out of the conical head 11 when the conical head 11 rotates. A third motor 10 is fixedly connected to the inner wall of the rectangular block 4. The model of the third motor 10 is selected according to actual needs, and it is sufficient to select one that meets the working requirements. The output shaft of the third motor 10 is rotatably connected with the rectangular block 4 through a bearing. The output shaft of the third motor 10 rotates inside the rectangular block 4 through a bearing. The output shaft of the third motor 10 is fixedly connected with the turntable 12. The rotation of the output shaft of the third motor 10 drives the turntable 12 to rotate.
[0025] Refer to the attached Figure 1 , Figure 2 , Figure 3 and Figure 4: The conical head limiting structure 3 includes a first motor 301. The outer wall of the first motor 301 is fixedly connected to the first housing 2. The first motor 301 is a servo motor. The output shaft of the first motor 301 is rotationally connected to the first housing 2 through a bearing. The output shaft of the first motor 301 rotates within the first housing 2 through the bearing. A cam 302 is fixedly connected to the output shaft of the first motor 301. The rotation of the output shaft of the first motor 301 drives the rotation of the cam 302;
[0026] The outer wall of the cam 302 is in contact with the vertical plate 303. The rotation of the cam 302 drives the movement of the vertical plate 303. Both the upper and lower sides of the vertical plate 303 are slidably connected to the first slide bar 304. The vertical plate 303 slides on the first slide bar 304. The left and right ends of the first slide bar 304 are fixedly connected to the first housing 2. A spring 305 is provided at the outer end of the vertical plate 303. The two ends of the spring 305 are respectively fixedly connected to the first housing 2 and the vertical plate 303. The model of the spring 305 is selected according to actual needs, and it is sufficient to meet the working requirements. A cross bar 306 is fixedly connected to the outer wall of the vertical plate 303. The movement of the vertical plate 303 drives the movement of the cross bar 306;
[0027] The outer wall of the cross bar 306 is slidably connected to the first housing 2. The cross bar 306 slides within the first housing 2. The end of the cross bar 306 abuts against the rectangular frame 307. The inner walls of the cross bar 306 and the rectangular frame 307 are threadedly connected to the bolt 14. The bolt 14 fixes the cross bar 306 and the rectangular frame 307 together. The inner wall of the rectangular frame 307 is rotationally connected to the round roller 308 through a bearing. The round roller 308 rotates within the rectangular frame 307 through the bearing.
[0028] Refer to the appendix Figure 1 、 Figure 5 and Figure 6 : The conical head filling structure 6 includes a second motor 601. The outer wall of the second motor 601 is fixedly connected to the second housing 5. The second motor 601 is a servo motor. A straight rod 602 is fixedly connected to the output shaft of the second motor 601. The rotation of the output shaft of the second motor 601 drives the rotation of the straight rod 602. Both ends of the rotation axis of the straight rod 602 are rotationally connected to the second housing 5 through bearings. The straight rod 602 rotates within the second housing 5 through the bearing. A sliding door is provided at the front end of the second housing 5 to facilitate the operator to rotate the handle 603;
[0029] A handle 603 is provided below the straight rod 602. The end of the handle 603 is fixedly connected to the threaded rod 604. The rotation of the handle 603 drives the rotation of the threaded rod 604. Both ends of the threaded rod 604 are rotationally connected to the straight rod 602 through bearings. The threaded rod 604 rotates on the straight rod 602 through the bearing. The threaded rod 604 is threadedly connected to the threaded block 605. The rotation of the threaded rod 604 drives the movement of the threaded block 605;
[0030] Both ends of the threaded block 605 are slidably connected to the second slide bar 606. The threaded block 605 slides on the second slide bar 606 through the protrusions at both ends. Both ends of the second slide bar 606 are fixedly connected to the straight bar 602. A vertical block 607 is fixedly connected to the end of the threaded block 605. The movement of the threaded block 605 drives the movement of the vertical block 607. The outer wall of the vertical block 607 is slidably connected to the second housing 5. The vertical block 607 slides inside the second housing 5. A box body 7 is fixedly connected to the lower end of the vertical block 607. The rotation of the vertical block 607 drives the rotation of the box body 7. A box door is installed at the upper end of the box body 7. The inside of the box body 7 is filled with sand and a solenoid valve is installed at its lower end.
[0031] Working principle:
[0032] Installation of the conical head:
[0033] Place the conical head 11 to be processed above the turntable 12 and fix the conical head 11 to the turntable 12 through bolts (as Figure 2 ), and through this setting, conical heads 11 of different sizes can be processed. A plurality of threaded holes are provided inside the turntable 12, and the threaded holes correspond to conical heads 11 of different sizes.
[0034] Anti-deformation operation for the conical head:
[0035] Start the electric telescopic rod 9. The output shaft of the electric telescopic rod 9 moves to drive the second housing 5 to move downward. The movement of the second housing 5 drives the movement of the box body 7. Move the box body 7 to a suitable position, turn off the electric telescopic rod 9, remove the top cover 13 on the conical head 11, open the solenoid valve of the box body 7. The inside of the box body 7 is filled with sand and a solenoid valve is installed at its lower end. The sand slides from the box body 7 into the conical head 11. Through the falling sand filling, internal support can be provided for the conical head 11 to enhance its structural stability. Connect the external power supply of the second motor 601 and start the second motor 601. The output shaft of the second motor 601 rotates to drive the straight bar 602 to rotate around the position where the second motor 601 and the straight bar 602 are in contact (as Figure 5 ), the rotation of the straight bar 602 drives the rotation of the box body, thereby performing a circular falling sand filling operation on the conical head 11. Compared with the traditional falling sand method, the circular filling method can make the sand more evenly distributed inside the conical head 11, avoiding the accumulation or void phenomenon in the traditional falling sand method, thereby improving the filling quality. When processing conical heads of different sizes, a sliding door is provided at the front end of the second housing 5, which is convenient for the operator to turn the handle 603 and open the sliding door. The operator turns the handle 603 to drive the threaded rod 604 to rotate (as Figure 5 ), the rotation of the threaded rod 604 drives the threaded block 605 to move (as Figure 6), the movement of the threaded block 605 drives the movement of the vertical block 607, and the movement of the vertical block 607 drives the movement of the box body 7. The closer the vertical block 607 is to the left and right ends of the inner wall of the second housing 5, the larger the circle formed when the vertical block 607 rotates. The size of the circle formed when the vertical block 607 rotates corresponds to different sizes of the conical head 11, so as to achieve the purpose of filling the conical head 11 with falling sand of different sizes. After closing the sliding door and completing the filling of the conical head 11, close the solenoid valve and turn off the second motor 601;
[0036] The operator selects a round roller 308 corresponding to the size of the conical head 11, and fixes the rectangular frame 307 on the cross bar 306 through bolts 14 (such as Figure 2 ), connect the external power supply of the first motor 301, start the first motor 301, and the output shaft of the first motor 301 rotates to drive the cam 302 to rotate (such as Figure 4 ). At this time, the spring 305 is compressed by the vertical plate 303, so the spring 305 always has a resilient force to push against the vertical plate 303 and keep it in close contact with the cam 302. As the cam 302 rotates and through the movement of the spring 305, the vertical plate 303 drives the cross bar 306 to move towards the conical head 11. The movement of the cross bar 306 drives the round roller 308 to move through the rectangular frame 307 until the outer wall of the round roller 308 is in close contact with the conical head 11. Turn off the first motor 301. The first motor 301 is a servo motor, and the servo motor has a self-locking characteristic, so that the round roller 308 will not displace;
[0037] Place the top cover 13 on the upper end of the conical head 11. A rubber pad is installed at the contact position between the top cover 13 and the conical head 11 to increase friction and make the covering of the top cover 13 tighter. The covering of the top cover 13 prevents the sand inside the conical head 11 from splashing when the conical head 11 rotates. Connect the external power supply of the third motor 10, start the third motor 10, and the output shaft of the third motor 10 rotates to drive the turntable 12 to rotate. The rotation of the turntable 12 drives the conical head 11 to rotate. At this time, the round roller 308 plays a limiting role on the conical head 11, which can effectively limit the shaking and offset of the conical head 11 during rotation and keep it in a stable rotation state. As the conical head 11 rotates, when the conical head 11 rotates, the sand inside will be affected by the centrifugal force, and the centrifugal force will cause the sand to spread outwards, thereby reducing the accumulation of sand in a local area and making the sand distribution more uniform. Turn off the third motor 10 to complete the anti-deformation filling operation of the conical head 11.
[0038] Removal of the conical head:
[0039] Start the electric telescopic rod 9. The movement of the output end of the electric telescopic rod 9 drives the box body 11 to move upward, moving the box body 11 back to its original position for convenient use next time. Turn off the electric telescopic rod 9, remove the bolts of the fixed conical head 11 and the turntable 12, start the first motor 301, and the first motor 301 moves the round roller 308 in the direction opposite to the above-mentioned movement direction. The first motor 301 makes the round roller 308 move away from the conical head 11 through the above-mentioned connection method, and take out the conical head 11, that is, complete the processing process of the anti-deformation filling device for conical head pressing.
[0040] Although the present invention has been illustrated and described by reference to the preferred embodiments, those skilled in the art should understand that various changes in form and details may be made within the scope of the claims.
Claims
1. A deformation-proof filling device for pressing a conical head, comprising a base (1) and a first shell (2), wherein the first shell (2) is fixedly connected to the left and right sides of the upper end of the base (1), characterized in that: A conical end cap limiting structure (3) is provided inside the first shell (2); a bent block (8) is fixedly connected to the rear end of the base (1); an electric telescopic rod (9) is fixedly connected to the outer wall of the bent block (8); an output end of the electric telescopic rod (9) is fixedly connected to the second shell (5); and a conical end cap filling structure (6) is provided inside the second shell (5).
2. The anti-deformation filling device for pressing a conical head according to claim 1, characterized in that: The conical head limiting structure (3) comprises a first motor (301), the outer wall of the first motor (301) is fixedly connected to the first shell (2), the output shaft of the first motor (301) is rotatably connected to the first shell (2) via a bearing, the output shaft of the first motor (301) is fixedly connected to a cam (302), the outer wall of the cam (302) is in contact with a vertical plate (303), the upper and lower sides of the vertical plate (303) are slidably connected to a sliding rod (304), and the left and right ends of the sliding rod (304) are fixedly connected to the first shell (2). A spring (305) is provided at the outer end of the vertical plate (303), and the two ends of the spring (305) are respectively fixedly connected to the first shell (2) and the vertical plate (303). A cross bar (306) is fixedly connected to the outer wall of the vertical plate (303), and the outer wall of the cross bar (306) is slidably connected to the first shell (2). The end of the cross bar (306) is tightly abutted against a rectangular frame (307). The inner wall of the cross bar (306) and the rectangular frame (307) are threadedly connected to a bolt (14), and the inner wall of the rectangular frame (307) is rotatably connected to a round roller (308) via a bearing.
3. The anti-deformation filling device for pressing a conical head according to claim 1, characterized in that: A rectangular block (4) is fixedly connected to the middle of the upper end of the base (1), and the upper end of the rectangular block (4) is rotatably connected to the turntable (12) via a ball bearing.
4. The anti-deformation filling device for pressing a conical head according to claim 1, characterized in that: The conical head filling structure (6) comprises a second motor (601), the outer wall of the second motor (601) is fixedly connected to the second shell (5), the output shaft of the second motor (601) is fixedly connected to a straight rod (602), both ends of the rotating shaft of the straight rod (602) are rotatably connected to the second shell (5) via bearings, a handle (603) is provided below the straight rod (602), the end of the handle (603) is fixedly connected to the threaded rod (604), and the threaded rod (604) is fixedly connected to the second shell (5). Both ends are rotatably connected to the straight rod (602) via bearings, the threaded rod (604) is threadedly connected to the threaded block (605), both ends of the threaded block (605) are slidably connected to the second slide rod (606), both ends of the second slide rod (606) are fixedly connected to the straight rod (602), the end of the threaded block (605) is fixedly connected to a vertical block (607), the outer wall of the vertical block (607) is slidably connected to the second shell (5), and the lower end of the vertical block (607) is fixedly connected to the box body (7).
5. The anti-deformation filling device for pressing a conical head according to claim 3, characterized in that: The turntable (12) is threadedly connected to the conical head (11) via screws, and a top cover (13) is installed on the upper end of the conical head (11).
6. The anti-deformation filling device for pressing a conical head according to claim 3, characterized in that: A third motor (10) is fixedly connected to the inner wall of the rectangular block (4); an output shaft of the third motor (10) is rotationally connected to the rectangular block (4) via a bearing; and the output shaft of the third motor (10) is fixedly connected to a rotating disk (12).
Citation Information
Patent Citations
Conical end socket
CN209041542U