Novel packing device for non-standard piece set cartons

Abstract

The utility model relates to packaging production equipment, in particular to a novel boxing device for non-standard piece sleeving cartons. Comprising an unboxing machine, an unpowered inclined roller track, an unpowered roller auxiliary track, a barreled material assisting lifter, a powered parallel roller track and a box sealing machine. The powered parallel roller track is connected to the tail part of the unpowered inclined roller track, and a carton sliding downwards along the unpowered inclined roller track can be clamped at the head part of the powered parallel roller track; the number of the unpowered idler wheel auxiliary rails is at least two, the unpowered idler wheel auxiliary rails are arranged on the left side and the right side of the powered parallel idler wheel rail respectively, the conveying direction of the unpowered idler wheel auxiliary rails is perpendicular to the conveying direction of the powered parallel idler wheel rail, and the number of the barreled material assisting lifters is at least two. The two rollers are arranged on the left side and the right side of the powered parallel roller track respectively, and the carton sealing machine is connected to the tail of the powered parallel roller track. The production efficiency of the suit product can be improved, and the delivery cycle can be shortened.

Description

Technical Field

[0001] The present application relates to packaging production equipment, especially a new type of non-standard part set carton packing device. Background Art

[0002] With the white-hot competition in the paint market, products are moving towards high-end, channels are moving towards the owner, and construction is becoming more convenient. The market demand for paint sets is increasing continuously. The paint set carton contains a primer, an intermediate coat, a main coat, and a topcoat varnish. The material weights vary greatly, and the weight and volume of a single set are large, resulting in the inability to achieve automated production. It has always relied on manual operation, with a large amount of labor, low efficiency, and high labor intensity. The industry urgently needs a suitable device to provide packing support, improve efficiency, reduce the amount of labor and labor intensity, and meet the rapid delivery of products. Summary of the Invention

[0003] In view of this, the present application provides a new type of non-standard part set carton packing device to improve the production efficiency of the set products and shorten the delivery cycle.

[0004] To achieve the above object, the present application is realized through the following technical solutions:

[0005] A new type of non-standard part set carton packing device, characterized in that it includes a carton opener, a gravity roller track, a non-powered roller auxiliary track, a barrel material boosting lifter, a powered parallel roller track, and a carton sealer;

[0006] The carton opener is used to output cartons. The gravity roller track is connected to the carton opener. The gravity roller track is inclined downward from the head to the tail, so that the cartons output by the carton opener can slide down along the gravity roller track;

[0007] The powered parallel roller track is connected to the tail of the gravity roller track. The height of the powered parallel roller track is higher than the tail of the gravity roller track. The cartons sliding down along the gravity roller track can be stuck at the head of the powered parallel roller track;

[0008] The number of the non-powered roller auxiliary tracks is at least two, and they are arranged on the left and right sides of the powered parallel roller track respectively. The conveying direction of the non-powered roller auxiliary track is perpendicular to the conveying direction of the powered parallel roller track. The non-powered roller auxiliary track is used to temporarily place cartons;

[0009] The number of the barrel material boosting lifters is also at least two, and they are arranged on the left and right sides of the powered parallel roller track respectively, and are used to grab barrel materials and move them into the cartons located on the non-powered roller auxiliary tracks;

[0010] The carton sealer is connected to the tail of the powered parallel roller track and is used to seal the cartons output from the powered parallel roller track.

[0011] The novel non-standard part set carton packing device of the present application replaces manual unpacking with an unpacking machine, replaces manual bucket lifting and packing with a barrel material boosting device, and replaces manual sealing with a carton sealer, which can greatly improve the packing efficiency and is especially suitable for packing non-standard part barrel materials. The tail of the unpowered inclined roller track is lower than the powered parallel roller track, so as to ensure that the cartons will not reach the powered parallel roller track and cause empty boxes when the workers operating at the unpowered roller auxiliary track have not completed their operations.

[0012] In some embodiments, the carton packing device further includes a control device. An optoelectronic sensor is further provided at a position near the tail of the unpowered inclined roller track for determining whether the carton is still stuck at the head position of the powered parallel roller track. The control device is connected to the optoelectronic sensor and the unpacking machine. When the carton is removed from the head position of the parallel roller track, the unpacking machine is controlled to output a carton.

[0013] An optoelectronic sensor is installed at the tail of the unpowered inclined roller track to ensure that when the workers at the unpowered roller auxiliary track have not completed their operations, after a reasonable number of cartons are unpacked, the data is fed back to the unpacking machine to stop unpacking. After the workers have completed their operations, pushed away the cartons at the unpowered roller auxiliary track and taken away the empty cartons at the tail section of the unpowered inclined roller track, the unpacking machine runs.

[0014] In some embodiments, pulleys are provided at the bottom of the unpowered roller auxiliary track, so that the unpowered roller auxiliary track is movably arranged. This facilitates adjusting the position of the unpowered roller auxiliary track. The number of unpowered roller auxiliary tracks can be increased or decreased according to the number of on-site personnel to meet different production rates.

[0015] In some embodiments, the barrel material boosting device is a vacuum lifting crane.

[0016] In some embodiments, the carton packing device further includes a control device, which further includes an unpowered roller output track connected to the output end of the carton sealer, and a carton boosting device arranged above the unpowered roller output track. After sealing, the cartons flow to the unpowered roller output track, and the workers stack the packed cartons through the carton boosting device installed above.

[0017] It can be seen from the above technical solutions that the present application has at least the following advantages and positive effects:

[0018] 1. The present application is a novel non-standard part set carton packing device with low energy consumption and high production efficiency.

[0019] 2. This application is a new type of non-standard parts set carton packing device, and the carton sealing during operation is more standardized and beautiful than pure manual work.

[0020] 3. This application is a new type of non-standard parts set carton packing device, which can meet the rapid production and delivery of set products, and the comprehensive production efficiency is increased by 4.7 times compared with before. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a top view of an embodiment of this application;

[0022] Figure 2 is a side view of an embodiment of this application;

[0023] Figure 3 is a schematic structural view of the track part in an embodiment of this application.

[0024] Reference numeral description: 1. Unpacking machine; 2. Unpowered inclined roller track; 3. Unpowered roller auxiliary track; 4. Barrel material boosting lifter; 5. Powered parallel roller track; 6. Carton sealing machine; 7. Photoelectric inductor; 8. Unpowered roller output track; 9. Carton boosting lifter; 10. Carton; 11. Material. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0025] In order to make the purpose, technical solutions and advantages of this application clearer, the following will further describe this application in detail with reference to the drawings. The terms used in the embodiment part of this application are only used to explain the specific embodiments of this application, and are not intended to limit this application.

[0026] Refer to Figures 1 to 3 , an embodiment of this application provides a new type of non-standard parts set carton packing device, which is characterized in that it includes an unpacking machine 1, an unpowered inclined roller track 2, an unpowered roller auxiliary track 3, a barrel material boosting lifter 4, a powered parallel roller track 5 and a carton sealing machine 6;

[0027] The unpacking machine 1 is used to output the carton 10, the unpowered inclined roller track 2 is connected to the unpacking machine 1, and the unpowered inclined roller track is inclined downward from top to bottom during the extension from the head to the tail, so that the carton 10 output by the unpacking machine 1 can slide down along the unpowered inclined roller track 2;

[0028] The powered parallel roller track 5 is connected to the tail of the unpowered inclined roller track 2, the height of the powered parallel roller track 5 is higher than the tail of the unpowered inclined roller track 2, and the carton sliding down along the unpowered inclined roller track 2 can be stuck at the head of the powered parallel roller track 5;

[0029] The number of the unpowered roller auxiliary tracks 3 is at least two, which are respectively arranged on the left and right sides of the powered parallel roller track 5, and the conveying direction of the unpowered roller auxiliary track 3 is perpendicular to the conveying direction of the powered parallel roller track 5. The unpowered roller auxiliary track 3 is used for temporarily placing the cartons 10;

[0030] The number of the barreled material boosting lifters 4 is also at least two, which are respectively arranged on the left and right sides of the powered parallel roller track 5, and are used for grasping the barreled materials 11 and moving them into the cartons located on the unpowered roller auxiliary track 3;

[0031] The carton sealer 6 is connected to the tail of the powered parallel roller track 5 and is used for sealing the cartons output from the powered parallel roller track 5.

[0032] For the above-mentioned novel non-standard part set carton packing device of the present application, the unpacking machine 1 is used to replace manual unpacking, the barreled material boosting lifter 4 is used to replace manual barrel lifting and packing, and the carton sealer 6 is used to replace manual sealing, which can greatly improve the packing efficiency and is especially suitable for packing non-standard barreled materials. The tail of the unpowered inclined roller track 2 is lower than that of the powered parallel roller track 5, so as to ensure that the cartons will not reach the powered parallel roller track 5 to cause empty boxes when the workers operating at the unpowered roller auxiliary track 3 have not completed the operation.

[0033] In some embodiments, the carton packing device further includes a control device. An optoelectronic sensor 7 is further arranged at a position near the tail of the unpowered inclined roller track 2 for determining whether the carton is still stuck at the head position of the powered parallel roller track 5; the control device is connected to the optoelectronic sensor 7 and the unpacking machine 1, and when the carton is removed from the head position of the parallel roller track, the unpacking machine 1 is controlled to output a carton.

[0034] An inductive sensor is installed at the tail of the unpowered inclined roller track 2 to ensure that when the workers at the unpowered roller auxiliary track 3 have not completed the operation, after the cartons are unpacked in a reasonable number, the data is fed back to the unpacking machine 1 to stop unpacking. After the workers have completed the operation, pushed away the cartons at the unpowered roller auxiliary track 3 and taken away the empty boxes at the tail section of the unpowered inclined roller track 2, the unpacking machine 1 runs.

[0035] In some embodiments, pulleys are arranged at the bottom of the unpowered roller auxiliary track 3, so that the unpowered roller auxiliary track 3 is movably arranged. This is convenient for adjusting the position of the unpowered roller auxiliary track 3. The number of the unpowered roller auxiliary tracks 3 can be increased or decreased according to the number of on-site personnel to meet different production rates.

[0036] In some embodiments, the barreled material boosting lifter 4 is a vacuum lifting crane.

[0037] In some embodiments, the carton packing device further includes a control device, an unpowered roller output track 8 connected to the output end of the case sealer 6, and a carton boosting lifter 9 disposed above the unpowered roller output track 8. After sealing, the cartons flow to the unpowered roller output track 8, and workers stack the packed carton sets by using the carton boosting lifter 9 installed above.

[0038] The working process and usage method of a new non-standard part set carton packing device in the above embodiment are briefly described as follows:

[0039] The unpacking machine 1 folds the flat carton into a box and outputs it outward. The carton 10 slides down through the unpowered inclined roller track 2 and gets stuck at the head of the powered parallel roller track 5. The staff stands on the left and right sides of the powered parallel roller track 5 and manually moves the carton 10 onto the unpowered roller auxiliary track 3. The staff grabs the corresponding material 11 through the barrel material boosting lifter 4 and moves it into the carton. After packing, the carton is pushed out along the conveying direction of the unpowered roller auxiliary track 3 and moves towards the case sealer 6 on the powered parallel roller track. After sealing, it enters the unpowered roller output track 8, and the staff grabs the finished cartons manually through the carton boosting lifter 9 for stacking.

[0040] Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, and not to limit them; although the embodiments of the present application have been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A new type of non-standard parts package carton packing device, characterized by: It comprises a carton unpacking machine (1), a non-powered inclined roller track (2), a non-powered roller auxiliary track (3), a barreled material booster (4), a powered parallel roller track (5) and a carton sealing machine (6); The carton unpacking machine (1) is used to output cartons, the unpowered inclined roller track (2) is connected to the carton unpacking machine (1), and the unpowered inclined roller track is inclined from top to bottom during the extension from the head to the tail, so that the carton output by the carton unpacking machine (1) can slide downward along the unpowered inclined roller track (2); The powered parallel roller track (5) is connected to the tail of the unpowered inclined roller track (2), the height of the powered parallel roller track is higher than the tail of the unpowered inclined roller track (2), and the carton sliding down along the unpowered inclined roller track (2) can be stuck at the head of the powered parallel roller track (5); The number of the unpowered roller auxiliary tracks (3) is at least two, and they are arranged on the left and right sides of the powered parallel roller track (5), and the conveying direction of the unpowered roller auxiliary tracks (3) is perpendicular to the conveying direction of the powered parallel roller track (5). The unpowered roller auxiliary tracks (3) are used to temporarily place cartons; The number of the barreled material booster lifters (4) is also at least two, and they are arranged on the left and right sides of the powered parallel roller track (5), and are used to grab the barreled material and move it into the carton located on the unpowered roller auxiliary track (3); The carton sealing machine (6) is connected to the rear end of the powered parallel roller track (5) and is used to seal the cartons output from the powered parallel roller track (5).

2. According to claim 1, a novel non-standard parts package carton packing device is characterized by: The carton packing device also includes a control device. A photoelectric sensor (7) is also provided near the tail of the unpowered inclined roller track (2) for determining whether the carton is still stuck at the head position of the powered parallel roller track (5). The control device is connected to the photoelectric sensor (7) and the carton unpacking machine (1). When the carton is removed from the head position of the parallel roller track, the control device controls the carton unpacking machine (1) to output a carton.

3. According to claim 1, a novel non-standard parts package carton packing device is characterized by: A pulley is arranged at the bottom of the unpowered roller auxiliary track (3), so that the unpowered roller auxiliary track (3) can be movably arranged.

4. According to claim 1, a novel non-standard parts package carton packing device is characterized by: The barreled material booster lifter (4) is a vacuum suction lifter.

5. According to claim 1, a novel non-standard parts package carton packing device is characterized by: The carton packing device also includes a control device, a non-powered roller output track (8) connected to the output end of the carton sealing machine (6), and a carton booster lifter (9) arranged above the non-powered roller output track (8).

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