Eight-shaft vibrator for conveying

By designing a conveying vibrator with an eight-axis structure, the existing vibrator has solved the problems of small vibration force and poor stability, and achieved large vibration force and high stability, and improved the conveying volume and working efficiency of the continuous feeding device of scrap steel.

CN223015618UActive Publication Date: 2025-06-24HENAN TAIHANG QUANLI HEAVY IND
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Patent Information

Application Number
CN202422582269.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-06-24
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The vibrator used in the existing scrap steel continuous feeding device has a small vibration force and lacks stability, making it difficult to meet the production needs of large arc furnaces, resulting in difficult to ensure production efficiency.

Method used

An eight-axis vibrator for conveying is designed. Through a two-part structure arranged symmetrically on the left and right, four high-speed shafts and four low-speed shafts are used to form a stable eight-axis structure, enhance the vibration force, and achieve synchronization and stability through couplings and connectors.

Benefits of technology

It effectively enhances the vibration force, improves the conveying volume of the continuous feeding device of scrap steel, improves working efficiency, and ensures the stability and synchronization of the vibrator.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vibration conveying mechanisms, and discloses an eight-shaft vibrator for conveying, which comprises two parts of structures which are symmetrically arranged left and right, each part of structure comprises two low-speed shafts and two high-speed shafts which are rotatably arranged on a shell, high-speed eccentric blocks are mounted on the two high-speed shafts, and two high-speed eccentric blocks are mounted on the two high-speed shafts. Low-speed eccentric blocks are mounted on the two low-speed shafts; the low-speed shaft is driven by a driving piece, the two high-speed shafts of each part structure are connected through a coupler, and connecting pieces are arranged on the high-speed shafts of the two part structures; the ends, away from the driving piece, of the low-speed shaft and the high-speed shaft of each part of structure are connected in a pairwise matched mode through transmission pieces. The vibration device is large in vibration force, high in working stability and capable of effectively improving the conveying capacity of the continuous scrap steel feeding device and improving the working efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of vibration conveying mechanisms, in particular to an eight-axis vibrator for conveying. Background Art

[0002] With the increase in the capacity of electric arc furnaces, the feeding amount of electric arc furnaces increases, and there is a large amount of thin and light scrap steel in China. It is necessary to increase the conveying speed of the scrap steel continuous feeding device and increase the width and depth of the conveying trough to meet the production requirements of large electric arc furnaces. However, the vibrators used in the existing scrap steel continuous feeding devices have relatively small vibration force and lack of stability, making it difficult to meet the use requirements and ensuring the production efficiency. Therefore, there is an urgent need for an eight-axis vibrator for conveying with large vibration force and high stability to increase the conveying capacity of the scrap steel continuous feeding device. Summary of the Utility Model

[0003] The purpose of the utility model is to provide an eight-axis vibrator for conveying, which has large vibration force and high working stability, can effectively increase the conveying capacity of the scrap steel continuous feeding device, and improve the working efficiency.

[0004] The utility model adopts the following technical solutions:

[0005] An eight-axis vibrator for conveying, comprising two symmetrically arranged structures on the left and right. Each structure includes two low-speed shafts and two high-speed shafts rotatably arranged on the housing. High-speed eccentric blocks are installed on the two high-speed shafts, and low-speed eccentric blocks are installed on the two low-speed shafts; the low-speed shafts are driven by a driving member, and the two high-speed shafts of each structure are connected by a coupling, and a connecting member is arranged on the high-speed shafts of the two structures; the low-speed shafts and the high-speed shafts of each structure, at the ends far from the driving member, are pairwise connected through transmission members.

[0006] Preferably, the two high-speed shafts of each structure are arranged in the middle of the housing, and the two low-speed shafts are arranged at both ends of the housing.

[0007] Preferably, the high-speed shafts and the low-speed shafts are rotatably arranged on the housing through bearings.

[0008] Preferably, the two high-speed shafts and the two low-speed shafts of each structure are vertically arranged, and the two high-speed shafts and the two low-speed shafts are arranged in a row.

[0009] Preferably, the driving member includes an electric motor, a driving belt pulley is arranged on the rotating shaft of the electric motor, a driven belt pulley is arranged on the low-speed shaft, and a transmission belt is sleeved on the driving belt pulley and the driven belt pulley.

[0010] Preferably, the transmission member includes a large gear disposed on the low-speed shaft and a small gear disposed on the high-speed shaft, and the large gear and the small gear are in meshing transmission with each other.

[0011] Preferably, the number of teeth of the large gear is twice that of the small gear.

[0012] Preferably, the connecting member is a synchronizing shaft.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: in the present utility model, a vibrator with an eight-shaft structure is formed by the cooperation of four high-speed shafts and four low-speed shafts in two parts of the structure, which can effectively enhance the vibration force, effectively improve the conveying capacity of the scrap continuous feeding device, and improve the working efficiency; in each part of the structure, two high-speed shafts are connected by a coupling, and two high-speed shafts in the two parts of the structure are connected by a connecting member, which can achieve the synchronism and stability of the operation of the entire vibrator. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is a schematic structural view of an embodiment of the present application;

[0015] Figure 2 is a top view of an embodiment of the present application. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0016] The following will clearly and completely describe the present utility model in conjunction with the drawings and embodiments:

[0017] As Figures 1 to 2 shown, an eight-shaft vibrator for conveying according to the present utility model includes two parts of structures arranged symmetrically on the left and right. Each part of the structure includes two low-speed shafts 2 and two high-speed shafts 3 rotatably disposed on a housing 1. Each high-speed shaft 3 and low-speed shaft 2 are rotatably connected to the housing 1 through bearings 4 to ensure the stability of the rotation of the low-speed shaft 2 and the high-speed shaft 3; two high-speed eccentric blocks 5 are installed on two of the high-speed shafts 3, and two low-speed eccentric blocks 6 are installed on two of the low-speed shafts 2; the low-speed shaft 2 is driven by a driving member. Two high-speed shafts 3 in each part of the structure are connected by a coupling 7, and a connecting member is provided on the high-speed shafts 3 of the two parts of the structure to ensure the stability and synchronism of the operation of the entire vibrator, thereby realizing the stable and orderly conveying of materials; at the ends of the low-speed shaft 2 and the high-speed shaft 3 in each part of the structure away from the driving member, they are connected in pairs through transmission members, that is, one high-speed shaft 3 and one low-speed shaft 2 in each part of the structure are connected through transmission members to realize the transmission between the high-speed shaft 3 and the low-speed shaft 2.

[0018] During operation, the driving member drives the low-speed shaft 2 to rotate. The low-speed shaft 2 and the high-speed shaft 3 are driven by a transmission member. The high-speed eccentric blocks 5 and the low-speed eccentric blocks 6 on the two parts are symmetrically rotated in opposite directions. The vibration forces of the high-speed eccentric blocks 5 and the low-speed eccentric blocks 6 are superimposed in the front-back direction of the vibrator and cancelled in the left-right direction, so as to generate a stable front-back vibration force for the vibrator, facilitating the continuous feeding and conveying of scrap steel.

[0019] Further, on each part of the structure, two high-speed shafts 3 are arranged in the middle of the housing 1, and two low-speed shafts 2 are arranged at both ends of the housing 1. And the two high-speed shafts 3 and the two low-speed shafts 2 on each part of the structure are vertically arranged, and the two high-speed shafts 3 and the two low-speed shafts 2 are arranged in a straight line to enhance the vibration force and ensure stability.

[0020] Further, the driving member includes a motor 8. A driving pulley 9 is arranged on the rotating shaft of the motor 8, and a driven pulley 10 is arranged on the low-speed shaft 2. A transmission belt 11 is sleeved on the driving pulley 9 and the driven pulley 10. During operation, the motor 8 drives the transmission belt 11 to rotate the low-speed shaft 2, and the low-speed shaft 2 drives the high-speed shaft 3 to rotate through a transmission member. The transmission member includes a large gear 12 arranged on the low-speed shaft 2 and a small gear 13 arranged on the high-speed shaft 3. The large gear 12 and the small gear 13 on each part of the structure are meshed and driven. In addition, the number of teeth of the large gear 12 is twice that of the small gear 13 to ensure that the high-speed shaft 3 rotates at twice the speed of the low-speed shaft 2 under the meshing of the small gear 13 with the large gear 12. In addition, in this embodiment, the connecting member is a synchronous shaft 14 to ensure the synchronism of the operation of the two parts of the structure. In this embodiment, only the large gear 12 and the small gear 13 are meshed and driven, and the large gears 12 at the ends do not contact each other, which can extend the service life of the large gear 12, reduce the generation of noise, and at the same time reduce the manufacturing difficulty.

[0021] In the present utility model, during operation, the motor 8 drives the low-speed shaft 2 to rotate through the transmission belt 11, so that the high-speed eccentric blocks 5 and the low-speed eccentric blocks 6 in the left and right parts of the eight-shaft vibrator of the present utility model rotate symmetrically in opposite directions. The vibration forces generated by the high-speed eccentric blocks 5 and the low-speed eccentric blocks 6 are superimposed in the front-back direction of the vibrator and cancelled in the left-right direction, and further a stable front-back vibration force is generated for the vibrator to realize the continuous feeding and conveying of scrap steel. The vibration force is large and the stability is strong, effectively ensuring the working efficiency.

[0022] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. An eight-axis vibrator for conveying, characterized in that: It comprises two parts of the structure which are arranged symmetrically on the left and right, and each part of the structure comprises two low-speed shafts and two high-speed shafts which are rotatably arranged on the shell, wherein the two high-speed shafts are provided with high-speed eccentric blocks, and the two low-speed shafts are provided with low-speed eccentric blocks; the low-speed shaft is driven by a driving member, and the two high-speed shafts of each part of the structure are connected by a coupling, and connecting members are provided on the high-speed shafts of the two parts of the structure; the low-speed shaft of each part of the structure and the end of the high-speed shaft away from the driving member are matched and connected in pairs by a transmission member.

2. The eight-axis vibrator for conveying according to claim 1, characterized in that: In each part structure, the two high-speed shafts are arranged in the middle of the shell, and the two low-speed shafts are arranged at both ends of the shell.

3. The eight-axis vibrator for conveying according to claim 1, characterized in that: The high-speed shaft and the low-speed shaft are both rotatably arranged on the housing through bearings.

4. The eight-axis vibrator for conveying according to claim 2, characterized in that: The two high-speed shafts and the two low-speed shafts of each structure are vertically arranged, and the two high-speed shafts and the two low-speed shafts are arranged in a line.

5. The eight-axis vibrator for conveying according to claim 4, characterized in that: The driving member comprises an electric motor, a driving pulley is arranged on the rotating shaft of the electric motor, a driven pulley is arranged on the low-speed shaft, and a transmission belt is sleeved on the driving pulley and the driven pulley.

6. The eight-axis vibrator for conveying according to claim 4, characterized in that: The transmission member comprises a large gear arranged on the low-speed shaft and a small gear arranged on the high-speed shaft, and the large gear and the small gear are meshed and transmitted.

7. The eight-axis vibrator for conveying according to claim 6, characterized in that: The number of teeth of the large gear is twice the number of teeth of the small gear.

8. The eight-axis vibrator for conveying according to claim 1, characterized in that: The connecting piece is a synchronous shaft.