Multi-station annular shuttle vehicle

By designing a multi-station ring shuttle bus, the problems of low efficiency, large space occupation and poor stability in high-flow environments are solved, and the effects of efficient cargo handling, space saving and stability improvement are achieved.

CN223015656UActive Publication Date: 2025-06-24YUNNAN KSEC INTELLIGENT EQUIP
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Patent Information

Application Number
CN202422089027.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-24
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

Traditional single-station ring shuttle vehicles have low efficiency, large space occupancy and poor stability in high-flow environments, making it difficult to meet the modern high-flow and high-efficiency warehousing and logistics needs.

Method used

A multi-station ring shuttle vehicle is designed. By increasing the number of stations in the vehicle body and optimizing the structure of the connecting components, the cargo can handle multiple orders simultaneously in the same trip, adapt to small turning radius, reduce space occupation, and improve the stability and maintainability of the vehicle.

Benefits of technology

It significantly improves the quantity of goods processed per unit time, improves overall operating efficiency and space utilization, adapts to high flow and space-constrained warehousing and logistics environments, and improves vehicle stability and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-station annular shuttle vehicle, and relates to the field of warehouse logistics conveying equipment, in particular to a multi-station annular shuttle vehicle which comprises a conveying rail, a plurality of vehicle body assemblies and connecting assemblies used for connecting the vehicle body assemblies. The two ends of the vehicle body assembly are provided with connecting buckles used for installing the connecting assembly, and the two ends of the connecting assembly are provided with fixing buckles. The multi-station circular shuttle vehicle has the advantages that the multi-station circular shuttle vehicle has remarkable advantages in the aspects of improving warehouse logistics efficiency, saving space, improving operation stability and maintainability, efficient conveying, intelligent control and the like, and the multi-station circular shuttle vehicle is particularly suitable for modern warehouse logistics systems facing high flow challenge and space limitation.
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Description

Technical Field

[0001] The utility model relates to the field of warehousing logistics conveying equipment, and particularly relates to a multi-station circular shuttle vehicle. Background Art

[0002] In a modern warehousing logistics system, as one of the core conveying equipment, the design optimization of a circular shuttle vehicle is directly related to the operation efficiency of the overall system. Most traditional circular shuttle vehicles adopt a single-station design, that is, each vehicle body can only carry one cargo unit for handling. Although this design performs well in small or low-traffic warehousing systems, in large or high-traffic environments, the limitations of the single-station design become increasingly prominent.

[0003] First of all, the single-station circular shuttle vehicle cannot perform the loading and unloading operations of goods while driving straight and turning, which greatly limits its efficiency in continuous processes. Secondly, due to only having a single station, when facing high-traffic cargo handling requirements, the single-station shuttle vehicle needs to frequently travel back and forth between the loading and unloading points and the storage points, increasing the total operation time and reducing the overall logistics throughput capacity.

[0004] In addition, traditional single-station circular shuttle vehicles usually do not fully consider the influence of track width and turning radius on the vehicle running stability in design. In actual operation, narrow tracks or sharp turns often require the shuttle vehicle to have better maneuverability and stability, while the single-station design is often difficult to optimize in these aspects due to weight and structural limitations.

[0005] Therefore, in order to overcome these deficiencies in the application of traditional single-station circular shuttle vehicles, the utility model proposes a multi-station circular shuttle vehicle. This design aims to improve the logistics handling efficiency, reduce space occupation, and enhance the running stability of the shuttle vehicle in narrow or restricted spaces by increasing the number of vehicle body stations and optimizing the structure of the connection components, so as to better meet the requirements of modern high-traffic and high-efficiency warehousing logistics conveying. Summary of the Utility Model

[0006] The utility model purpose of the present utility model is: aiming at the above problems, to provide a multi-station circular shuttle vehicle.

[0007] The technical solution adopted by the present utility model is as follows: a multi-station circular shuttle vehicle, comprising: a transportation track, a plurality of vehicle body components, and a connection component for connecting the vehicle body components. The plurality of vehicle body components are arranged on the transportation track. Connection buckles for installing the connection component are arranged at both ends of the vehicle body component. Fixing buckles are arranged at both ends of the connection component and are rotatably connected to the connection buckles.

[0008] Furthermore, through holes corresponding to each other are arranged in the middle of the connection buckle and the fixing buckle, and a pin shaft is arranged in the through holes.

[0009] Furthermore, the connecting buckle is arranged as a double-layer structure, and the fixing buckle is arranged between the double-layer structures.

[0010] Furthermore, the fixing buckle is arranged as a double-layer structure, and the connecting buckle is arranged between the double-layer structures.

[0011] Furthermore, the fixing buckle is detachably arranged on the connecting component through bolts.

[0012] Furthermore, the connecting component is provided with a buffer mechanism.

[0013] Furthermore, the vehicle body component includes a traveling mechanism and a conveying component. The traveling mechanism is arranged at the bottom of the vehicle body component for traveling along the track, and the conveying component is arranged at the upper part of the vehicle body component for conveying goods.

[0014] Furthermore, the traveling mechanism includes a power device, traveling wheels and guide wheels. The power device is connected to and drives the traveling wheels to rotate, and the guide wheels are arranged in two groups to match the conveying track.

[0015] Furthermore, a steering bearing is further included, and the steering bearing is arranged on the traveling mechanism.

[0016] Furthermore, an electric control system is further included, and the electric control system is arranged on the vehicle body component. The electric control system is electrically connected to the traveling mechanism and the conveying component.

[0017] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present utility model are as follows:

[0018] 1. Improve operation efficiency and throughput: By adopting a double-station or multi-station design, the circular shuttle car of the present utility model can carry multiple goods for handling at the same time. Compared with a single-station circular shuttle car, the number of goods processed per unit time is significantly increased. Such a design enables the shuttle car to reduce the number of round trips while increasing the goods throughput in a high-throughput logistics system, thereby improving the overall operation efficiency.

[0019] 2. Adapt to a small turning radius and save space: The multi-station circular shuttle car is specially designed with a flexible rotating connecting component, enabling relative rotation between two stations at a bend, adapting to a smaller turning radius. This design reduces the space required for the end platform, lowers the area requirement for the warehouse layout, and effectively improves the space utilization rate of the warehouse, especially suitable for a warehouse environment with limited space.

[0020] 3. Optimized structural stability and maintainability: Through the improved connection component structure, such as using double-layer connection buckles and fixed buckles, and setting up a buffer mechanism, the circular shuttle car of the present utility model not only maintains structural stability but also improves vehicle stability during high-speed operation or sharp turns, reducing potential damage to goods and equipment caused by vibrations and impacts during transportation. In addition, the component design that is easy to maintain and replace, such as detachable fixed buckles, further improves the maintenance efficiency and reliability of the equipment.

[0021] 4. Efficient design of walking and conveying components: The integrated and optimized design of the walking mechanism and conveying components not only makes the shuttle car move more smoothly and efficiently along the track but also ensures the safety and stability of the goods during transportation, especially during loading and unloading. The matching design of the walking wheels and guide wheels, along with the precise control of the electric control system, work together to improve the handling efficiency and ensure the smoothness of the operation process.

[0022] 5. Enhancement of intelligence and automation levels: The equipped electric control system enables the multi-station circular shuttle car to achieve intelligent and automated control. It can automatically adjust the operating state according to real-time logistics requirements, reducing manual intervention and the possibility of operation errors. The intelligent control system can also be seamlessly connected to the warehouse management system (WMS) to further optimize the storage and retrieval efficiency of goods and achieve more complex logistics tasks.

[0023] In summary, the multi-station circular shuttle car of the present utility model has significant advantages in improving the efficiency of warehousing logistics, saving space, enhancing operating stability and maintainability, efficient conveying, and intelligent control. It is especially suitable for modern warehousing logistics systems facing high-flow challenges and space limitations. Brief Description of the Drawings

[0024] Figure 1 It is a schematic structural diagram of the present utility model.

[0025] Figure 2 It is a schematic structural diagram of the walking mechanism of the present utility model.

[0026] Figure 3 It is a schematic structural diagram of the connection components of the present utility model.

[0027] Reference numerals in the figures: 1 - transportation track, 2 - vehicle body assembly, 3 - connection components, 4 - connection buckle, 5 - fixed buckle, 6 - buffer mechanism, 7 - walking mechanism, 8 - conveying components, 9 - power device, 10 - walking wheel, 11 - guide wheel, 12 - steering bearing, 13 - electric control system. Detailed Description of the Preferred Embodiment

[0028] The following will describe the present utility model in detail with reference to the accompanying drawings.

[0029] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0030] In this embodiment, as Figure 1 、 3 shown, a multi-station circular shuttle car includes: a transportation track 1, a plurality of vehicle body components 2, and a connection component 3 for connecting the vehicle body components 2. The plurality of vehicle body components 2 are arranged on the transportation track 1. Connection buckles 4 for installing the connection component 3 are provided at both ends of the vehicle body component 2. Fixing buckles 5 are provided at both ends of the connection component 3 and are rotatably connected to the connection buckles 4.

[0031] The transportation track 1 is designed to be circular and is installed on the ceiling or floor of the warehouse and optimized according to the specific warehousing layout.

[0032] The plurality of vehicle body components 2 are evenly distributed on the transportation track 1. Each vehicle body component 2 is connected to the adjacent vehicle body component 2 through a rotatable connection buckle 4 to form a continuous conveyor line.

[0033] Due to the multi-station design, each vehicle body component 2 can independently carry different cargo units, so that multiple orders can be processed simultaneously in the same journey, significantly improving the processing speed and system throughput.

[0034] Further, through holes corresponding to each other are provided in the middle of the connection buckle 4 and the fixing buckle 5, and a pin shaft is provided in the through holes.

[0035] Further, the connection buckle 4 is arranged in a double-layer structure, and the fixing buckle 5 is arranged between the double-layer structures.

[0036] The fixing buckle 5 and the connection buckle 4 of the connection component 3 adopt a double-layer structure design, similar to a C-shaped structure. Among them, the fixing buckle 5 is detachably installed on the connection buckle 4 of the vehicle body component 2 through bolts, which is convenient for quick replacement and maintenance.

[0037] At the turning point, the connection component 3 allows relative rotation between two stations, adapts to a smaller turning radius, and reduces the space requirement.

[0038] Further, the fixing buckle 5 is arranged in a double-layer structure, and the connection buckle 4 is arranged between the double-layer structures.

[0039] The fixing buckle 5 adopts a double-layer structure, one layer is a fixing plate, and the other layer is an adjustable fastener, and the two are connected by a hinged manner.

[0040] This design makes the fixing buckle 5 both firm and adjustable, facilitating the maintenance of the shuttle car and its ability to adapt to different track conditions.

[0041] Further, the fixing buckle 5 is detachably arranged on the connecting component 3 by bolts, which facilitates the replacement of the connecting component 3 or the buffer mechanism 6.

[0042] Further, the connecting component 3 is provided with a buffer mechanism 6.

[0043] The buffer mechanism 6 is installed on the connecting component 3, and springs or rubber materials are used to absorb the impacts and vibrations during operation.

[0044] The design of the buffer mechanism 6 not only protects the safety of the goods but also reduces the wear on the track and the vehicle body component 2 caused by vibrations.

[0045] Further, the vehicle body component 2 includes a traveling mechanism 7 and a conveying component 8. The traveling mechanism 7 is arranged at the bottom of the vehicle body component 2 for traveling along the track, and the conveying component 8 is arranged at the upper part of the vehicle body component 2 for conveying goods.

[0046] The traveling mechanism 7 includes a power device 9, traveling wheels 10, and guide wheels 11. Among them, the traveling wheels 10 are driven by the power device 9, and the guide wheels 11 ensure the stable traveling of the shuttle car along the track.

[0047] The conveying component 8 is arranged at the upper part of the vehicle body component 2, responsible for the loading and handling of goods, and can perform the loading and unloading of goods without interrupting the driving.

[0048] The conveying component 8 is designed as an adjustable structure and can be quickly adjusted according to the size and shape of the goods.

[0049] This design enables the shuttle car to handle various types of goods, thereby improving its applicability and efficiency in complex logistics environments.

[0050] Further, the traveling mechanism 7 includes a power device 9, traveling wheels 10, and guide wheels 11. The power device 9 is connected to and drives the traveling wheels 10 to rotate, and the guide wheels 11 are arranged in two groups to match the conveying track.

[0051] As Figure 2 shown, the traveling wheels 10 are driven by the power device 9, and the guide wheels 11 are in close contact with the track to ensure the stable movement of the shuttle car along the preset path.

[0052] This layout optimizes the traveling performance of the shuttle car and can maintain stability even during high-speed driving or sharp turns.

[0053] Further, it further includes a steering bearing 12, and the steering bearing 12 is arranged on the traveling mechanism 7.

[0054] The steering bearing 12 is integrated in the traveling mechanism 7, which enables the entire traveling system to turn according to the track curvature, allowing the shuttle car to adjust its direction more flexibly when encountering a turning trajectory.

[0055] The design of the steering bearing 12 allows the shuttle car to pass smoothly through the curved track, improving the smoothness and efficiency of operation.

[0056] Furthermore, it also includes an electric control system 13, which is arranged on the vehicle body assembly 2. The electric control system 13 is electrically connected to the traveling mechanism 7 and the conveying component 8.

[0057] The electric control system 13 is arranged inside the vehicle body and is connected to the central control system through a wireless or wired network to achieve intelligent control.

[0058] The electric control system 13 automatically adjusts the operating state of the shuttle car according to real-time logistics requirements, such as speed, direction, and cargo handling.

[0059] The electric control system 13 is electrically connected to the traveling mechanism 7 and the conveying component 8, and controls the operation of the shuttle car by receiving and processing instructions from the central control system.

[0060] The electric control system 13 can also monitor the operating state of the shuttle car, such as position, speed, and loading condition, and timely adjust the operating parameters to ensure the best performance.

[0061] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A multi-station circular shuttle vehicle, characterized in that: include: A transport track (1), a plurality of vehicle body assemblies (2) and a connection assembly (3) for connecting the vehicle body assemblies (2); the plurality of vehicle body assemblies (2) are arranged on the transport track (1); connection buckles (4) for mounting the connection assembly (3) are arranged at both ends of the vehicle body assemblies (2); fixing buckles (5) are arranged at both ends of the connection assembly (3) and are rotatably connected to the connection buckles (4).

2. A multi-station circular shuttle vehicle as claimed in claim 1, characterized in that: Corresponding through holes are arranged in the middle of the connecting buckle (4) and the fixing buckle (5), and pin shafts are arranged in the through holes.

3. A multi-station circular shuttle vehicle as claimed in claim 1, characterized in that: The connecting buckle (4) is arranged as a double-layer structure, and the fixing buckle (5) is arranged between the double-layer structure.

4. A multi-station circular shuttle vehicle as claimed in claim 1, characterized in that: The fixing buckle (5) is arranged as a double-layer structure, and the connecting buckle (4) is arranged between the double-layer structure.

5. The multi-station circular shuttle vehicle according to claim 1, characterized in that: The fixing buckle (5) is detachably arranged on the connecting component (3) by means of bolts.

6. A multi-station circular shuttle vehicle as claimed in claim 1, characterized in that: The connecting assembly (3) is provided with a buffer mechanism (6).

7. The multi-station circular shuttle vehicle according to claim 1, characterized in that: The vehicle body assembly (2) comprises a running mechanism (7) and a conveying component (8); the running mechanism (7) is arranged at the bottom of the vehicle body assembly (2) for running along a track; and the conveying component (8) is arranged at the top of the vehicle body assembly (2) for conveying goods.

8. A multi-station circular shuttle vehicle as claimed in claim 7, characterized in that: The walking mechanism (7) comprises a power device (9), walking wheels (10) and guide wheels (11); the power device (9) is connected to and drives the walking wheels (10) to rotate; and the guide wheels (11) are arranged in two groups to match the conveying track.

9. A multi-station circular shuttle vehicle as claimed in claim 7, characterized in that: It also includes a steering bearing (12), wherein the steering bearing (12) is arranged on the walking mechanism (7).

10. The multi-station circular shuttle vehicle according to claim 7, characterized in that: It also includes an electric control system (13), which is arranged on the vehicle body component (2), and the electric control system (13) is electrically connected to the walking mechanism (7) and the conveying component (8).