Servo bottle separating device
By designing a servo bottle separation device, using a barrier device, a bottle separation device and a baffle, the problem of insufficient accuracy and stability of the mechanical bottle separation device during the bottle separation process is solved, and the uniform distribution and stable delivery of the bottle is achieved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202422095617.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing mechanical bottle separation devices lack accuracy and stability during the bottle separation process, which are prone to bottle blockage, collision, damage, etc., which affects production efficiency and cost control.
A servo bottle splitting device is designed, including a barrier device, a bottle splitting device and a baffle. The synchronous pulley and bottle dialing rod are driven by a servo motor to achieve uniform distribution and stable delivery of the bottle.
It effectively avoids the collision and clustering of bottles during the bottle separation process, improves the accuracy and stability of bottle separation, improves production efficiency, and reduces production costs.
Smart Images
Figure CN223015789U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bottle and can production, and particularly relates to a servo bottle separating device for separating bottles. Background Art
[0002] With the improvement of people's living standards, in industries such as food, beverage, liquor, medicine, and daily chemicals, products usually need to be packaged in containers such as bottles and cans to meet people's requirements for appearance and use. During the packaging process, it is also necessary to efficiently and accurately separate and convey the packaging containers to improve the work efficiency and meet the requirements of subsequent processing.
[0003] The actual production process is mainly divided into two types: manual bottle separation and mechanical bottle separation. The disadvantage of manual bottle separation is low work efficiency, high labor intensity, and easy errors, which is not conducive to ensuring production efficiency. Some traditional mechanical bottle separation devices have simple structures and single functions, with poor accuracy and stability in bottle separation, and may even have problems such as bottle jams, collisions, and damages, affecting the normal progress of production and being not conducive to ensuring production efficiency and controlling production costs. Content of the Utility Model
[0004] The utility model precisely aims to avoid the deficiencies of the above-mentioned existing technologies and provides a servo bottle separating device for separating bottles.
[0005] The utility model adopts the following technical solutions to solve the technical problems: A servo bottle separating device includes a workbench, an intermediate conveyor line, a left conveyor line, and a right conveyor line installed on the workbench, bottles sequentially placed on the intermediate conveyor line, and further includes a support structure, a blocking device, a bottle separating device, and a baffle.
[0006] The support structure includes a frame and a mounting plate. The frame is installed on one side of the workbench, the mounting plate is installed on the frame, and key grooves and guide rails are provided on the mounting plate.
[0007] The blocking device and the bottle separating device are installed on the mounting plate.
[0008] The baffle is installed below the rear side of the mounting plate and above the intermediate conveyor line to limit the relative movement between the bottle and the intermediate conveyor line.
[0009] Furthermore, the blocking device includes a blocking cylinder, a left blocking rod, and a right blocking rod. The blocking cylinder is installed on the mounting plate, its left output end is fixedly connected to the left blocking rod, its right output end is fixedly connected to the right blocking rod, and the left blocking rod and the right blocking rod are located in the key grooves opened on the mounting plate and above the intermediate conveyor line.
[0010] Further, the bottle separating device includes a servo motor, a left bracket, a right bracket, a left synchronous pulley, a right synchronous pulley, a synchronous belt, a synchronous belt pressing block, a bottle dialing frame, a first bottle dialing rod, and a second bottle dialing rod; the servo motor is installed on the left bracket, the left bracket and the right bracket are installed on the mounting plate, the left synchronous pulley is installed on the output end of the servo motor, the right synchronous pulley is installed on the right bracket, the synchronous belt is installed on the left synchronous pulley and the right synchronous pulley, the synchronous belt pressing block is installed on the bottle dialing frame, the synchronous belt pressing block restricts the synchronous belt on the bottle dialing frame, the bottle dialing frame is installed on the guide rail of the mounting plate, and the first bottle dialing rod and the second bottle dialing rod are fixedly connected to the bottle dialing frame.
[0011] Further, the distance between the first bottle dialing rod and the second bottle dialing rod is not greater than the maximum width of the bottle.
[0012] Further, sleeves are installed below the left blocking rod, the right blocking rod, the first bottle dialing rod, and the second bottle dialing rod.
[0013] Further, the blocking cylinder and the servo motor are connected to the power supply.
[0014] The present utility model provides a servo bottle separating device, which has the following beneficial effects:
[0015] 1. The present utility model is equipped with a blocking device, which can temporarily block the bottles sent by the conveyor line, effectively avoiding the situation of bottle collision and clustering caused by untimely bottle separation during the bottle separation process, and is beneficial to ensuring production efficiency.
[0016] 2. The present utility model is equipped with a bottle separating device, which can quickly and evenly distribute the bottles to the left output line and the right output line, effectively solving the phenomenon that the bottles cannot be evenly separated during the bottle separation process, and is beneficial to ensuring production efficiency.
[0017] 3. The present utility model is equipped with a baffle, which can prevent the bottles from moving randomly during the bottle separation process, and is beneficial to ensuring production efficiency.
[0018] 4. The left blocking rod, the right blocking rod, the first bottle dialing rod, and the second bottle dialing rod of the present utility model are installed with sleeves, effectively avoiding scratches on the bottles caused by the blocking rod and the bottle dialing rod during the blocking and bottle separation processes, and is beneficial to controlling production costs. Description of the Drawings
[0019] Figure 1 It is a structural schematic diagram of the present utility model.
[0020] In the figure:
[0021] 1. Workbench; 2. Bottle; 31. Intermediate conveyor line, 32. Left conveyor line, 33. Right conveyor line; 4. Support structure, 41. Frame, 42. Mounting plate; 5. Blocking device, 51. Blocking cylinder, 52. Left blocking rod, 53. Right blocking rod; 6. Bottle separating device, 61. Servo motor, 62. Left support, 63. Right support, 64. Left synchronous pulley, 65. Right synchronous pulley, 66. Synchronous belt, 67. Synchronous belt pressing block, 68. Bottle deflecting rack, 69. First bottle deflecting rod, 610. Second bottle deflecting rod; 7. Baffle. Detailed implementation manners
[0022] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts shall fall within the protection scope of the present utility model.
[0023] As Figure 1 shown, the structural relationship is as follows: It includes a workbench 1, an intermediate conveyor line 31, a left conveyor line 32, and a right conveyor line 33 installed on the workbench 1, and bottles 2 sequentially placed on the intermediate conveyor line 31. It is characterized in that: it further includes a support structure 4, a blocking device 5, a bottle separating device 6, and a baffle 7;
[0024] The support structure 4 includes a frame 41 and a mounting plate 42. The frame 41 is installed on one side of the workbench 1, the mounting plate 42 is installed on the frame 41, and the mounting plate 42 is provided with a keyway and a guide rail;
[0025] The blocking device 5 and the bottle separating device 6 are installed on the mounting plate 42;
[0026] The baffle 7 is installed below the rear side of the mounting plate 42 and above the intermediate conveyor line 31 to limit the relative movement between the bottle 2 and the intermediate conveyor line 31.
[0027] Preferably, the blocking device 5 includes a blocking cylinder 51, a left blocking rod 52, and a right blocking rod 53. The blocking cylinder 51 is installed on the mounting plate 42, its left output end is fixedly connected to the left blocking rod 52, its right output end is fixedly connected to the right blocking rod 53. The left blocking rod 52 and the right blocking rod 53 are located in the keyway opened on the mounting plate 42 and above the intermediate conveyor line 31.
[0028] The blocking cylinder 51 is in the closed state, the left blocking rod 52 and the right blocking rod 53 block the bottles 2 conveyed by the middle conveyor line 31. When the blocking cylinder 51 is in the open and closed state, the left blocking rod 52 and the right blocking rod 53 do not block the bottles 2 conveyed by the middle conveyor line 31. This setting can prevent the bottles 2 conveyed by the middle conveyor line 31 from colliding with the bottles 2 in the subsequent process, resulting in machine failures, which is conducive to ensuring production efficiency and controlling costs.
[0029] Preferably, the bottle separating device 6 includes a servo motor 61, a left support 62, a right support 63, a left synchronous pulley 64, a right synchronous pulley 65, a synchronous belt 66, a synchronous belt pressing block 67, a bottle dialing frame 68, a first bottle dialing rod 69 and a second bottle dialing rod 610; the servo motor 61 is installed on the left support 62, the left support 62 and the right support 63 are installed on the mounting plate 42, the left synchronous pulley 64 is installed on the output end of the servo motor 61, the right synchronous pulley 65 is installed on the right support 63, the synchronous belt 66 is installed on the left synchronous pulley 64 and the right synchronous pulley 65, the synchronous belt pressing block 67 is installed on the bottle dialing frame 68, the synchronous belt pressing block 67 restricts the synchronous belt 66 on the bottle dialing frame 68, the bottle dialing frame 68 is installed on the guide rail of the mounting plate 42, and the first bottle dialing rod 69 and the second bottle dialing rod 610 are fixedly connected to the bottle dialing frame 68.
[0030] Preferably, the distance between the first bottle dialing rod 69 and the second bottle dialing rod 610 is not greater than the maximum width of the bottle 2.
[0031] Preferably, sleeves are installed below the left blocking rod 52, the right blocking rod 53, the first bottle dialing rod 69 and the second bottle dialing rod 610.
[0032] The sleeve can protect the bottle 2 from damage when the left blocking rod 52, the right blocking rod 53, the first bottle dialing rod 69 and the second bottle dialing rod 610 contact the bottle 2, which is conducive to cost control.
[0033] Preferably, the blocking cylinder 51 and the servo motor 61 are connected to the power supply.
[0034] During specific use, it includes the following processes:
[0035] In the first step, the staff turns on the middle conveyor line 31, the left conveyor line 32 and the right conveyor line 33, and the bottles 2 are conveyed forward through the middle output belt 31.
[0036] In the second step, the blocking cylinder 51 is turned on, and the left blocking rod 52 and the right blocking rod 53 separate to both sides. At this time, the left blocking rod 52 and the right blocking rod 53 cannot block the movement of the bottle 2. Immediately afterwards, the bottle 2 is conveyed to the baffle 7 and stops.
[0037] In the third step, the blocking cylinder 51 closes, the left blocking rod 52 and the right blocking rod 53 move towards the middle to close, blocking the movement of the bottle 2 on the middle output belt 31. The servo motor 61 rotates forward, driving the left synchronous pulley 64 on the output end to rotate. The synchronous belt 66 located on the left synchronous pulley 64 rotates together. The synchronous belt 66 drives the bottle separating rack 68 to move to the right. The first bottle separating rod 69 and the second bottle separating rod 610 installed on the bottle separating rack 68 push the bottle 2 to move to the right until the bottle 2 is located on the right conveyor line 33. The bottle 2 is conveyed to the next process through the right conveyor line 33.
[0038] In the fourth step, the blocking cylinder 51 opens, and the left blocking rod 52 and the right blocking rod 53 move apart to both sides. At this time, the left blocking rod 52 and the right blocking rod 53 cannot block the movement of the bottle 2. Immediately afterwards, the bottle 2 is conveyed to the baffle 7 and stops.
[0039] In the fifth step, the blocking cylinder 51 closes, the left blocking rod 52 and the right blocking rod 53 move towards the middle to close, blocking the movement of the bottle 2 on the middle output belt 31. The servo motor 61 rotates in reverse, driving the left synchronous pulley 64 on the output end to rotate. The synchronous belt 66 located on the left synchronous pulley 64 rotates together. The synchronous belt 66 drives the bottle separating rack 68 to move to the left. The first bottle separating rod 69 and the second bottle separating rod 610 installed on the bottle separating rack 68 push the bottle 2 to move to the left until the bottle 2 is located on the left conveyor line 32. The bottle 2 is conveyed to the next process through the left conveyor line 32.
[0040] In the sixth step, repeat the second to fifth steps until the required workload is completed.
[0041] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0042] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A servo bottle sorting device, comprising a workbench (1), a middle conveyor line (31), a left conveyor line (32), and a right conveyor line (33) installed on the workbench (1), and bottles (2) placed on the middle conveyor line (31) in sequence, characterized in that: It also includes a supporting structure (4), a blocking device (5), a bottle separating device (6), and a baffle (7); The support structure (4) comprises a frame (41) and a mounting plate (42), wherein the frame (41) is mounted on one side of the workbench (1), and the mounting plate (42) is mounted on the frame (41), and the mounting plate (42) is provided with a keyway and a guide rail; The blocking device (5) and the bottle separating device (6) are mounted on the mounting plate (42); The baffle (7) is installed below the rear side of the mounting plate (42) and is located above the intermediate conveying line (31) to limit the relative movement between the bottle (2) and the intermediate conveying line (31).
2. A servo bottle separation device according to claim 1, characterized in that: The blocking device (5) comprises a blocking cylinder (51), a left blocking rod (52) and a right blocking rod (53); the blocking cylinder (51) is mounted on the mounting plate (42); its left output end is fixedly connected to the left blocking rod (52); its right output end is fixedly connected to the right blocking rod (53); the left blocking rod (52) and the right blocking rod (53) are located in key slots provided on the mounting plate (42) and are located above the intermediate conveying line (31).
3. A servo bottle separation device according to claim 2, characterized in that: The bottle separating device (6) comprises a servo motor (61), a left bracket (62), a right bracket (63), a left synchronous belt pulley (64), a right synchronous belt pulley (65), a synchronous belt (66), a synchronous belt pressure block (67), a bottle shifting rack (68), a first bottle shifting rod (69) and a second bottle shifting rod (610); the servo motor (61) is mounted on the left bracket (62), the left bracket (62) and the right bracket (63) are mounted on the mounting plate (42), and the left synchronous belt pulley (64) is mounted on the servo motor (61) output On the outlet end, the right synchronous pulley (65) is mounted on the right bracket (63), the synchronous belt (66) is mounted on the left synchronous pulley (64) and the right synchronous pulley (65), the synchronous belt pressure block (67) is mounted on the bottle-pushing rack (68), the synchronous belt pressure block (67) restricts the synchronous belt (66) on the bottle-pushing rack (68), the bottle-pushing rack (68) is mounted on the guide rail of the mounting plate (42), and the first bottle-pushing rod (69) and the second bottle-pushing rod (610) are fixedly connected to the bottle-pushing rack (68).
4. A servo bottle separation device according to claim 3, characterized in that: The distance between the first bottle-moving rod (69) and the second bottle-moving rod (610) is no greater than the maximum width of the bottle (2).
5. A servo bottle separation device according to claim 3, characterized in that: Sleeves are installed below the left blocking rod (52), the right blocking rod (53), the first bottle-moving rod (69) and the second bottle-moving rod (610).
6. A servo bottle separation device according to claim 3, characterized in that: The blocking cylinder (51) and the servo motor (61) are connected to a power source.