Heavy wire coil pay-off device
By adopting new structural design and motor adjustment technology in the heavy-duty wire disk wiring installation, the existing device's structure is bulky and low efficiency is solved, and efficient and cost-saving wire distribution operation is achieved, which is suitable for wire disks of different specifications.
Patent Information
- Application Number
- CN202421876187.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-05
AI Technical Summary
The structural design of the existing heavy-duty wire disk laying device is relatively bulky, resulting in low production efficiency and high cost, and it is difficult to adapt to wire disks of different specifications.
A heavy-duty wire disk wire release device is designed, adopting a new structural design, including a base, bracket, roller, lifting screw, worm gear and worm mechanism, adjustment motor, wire release drive motor and reducer. Through the motor adjustment and speed reducer, precise control of wire release is achieved.
The device optimizes the structural design, can be operated by a single person, saves labor, controls the amount of wire release and speed, avoids cable stress damage, has a wide range of application, saves costs, and improves production efficiency.
Smart Images
Figure CN223016098U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire laying equipment, in particular to a heavy wire reel wire laying device. Background Technique
[0002] The wire laying device is an important auxiliary tool in construction or processing production. Through reasonable structural design, the wire cable stored on the wire reel can be released according to people's needs, which is convenient for people's use and processing production. Therefore, wire laying devices of different specifications and forms have emerged on the market. They are designed and manufactured according to different usage scenarios. In the relatively heavy wire reel wire laying devices, the traditional wire laying devices use structures such as lead screws or bearings to achieve wire laying. Some unreasonable structures are no longer economical and effective today. Therefore, the applicant designs and manufactures a heavy wire reel wire laying device according to the wire laying requirements of heavy wire reels, adopts a new structural design, replaces the traditional heavy structural design, effectively saves the production cost, and improves the production efficiency. Content of the Utility Model
[0003] To solve the above technical problems, the utility model provides a heavy wire reel wire laying device. By arranging a base, a bracket is installed on the upper part of the base, a roller is installed on the top of the bracket, a lifting lead screw is arranged in the middle of the front end of the bracket and is connected with the lead screw nut and the worm and worm gear mechanism at the lower part. An adjusting motor is installed outside the worm and worm gear mechanism. A movable top head is arranged on the left side of the rear end of the bracket. A hand wheel and a locking handle are arranged on the movable top head. A top head with a driving rod is installed on the right side of the rear end of the bracket. A reducer is installed behind the top head with a driving rod. A wire laying driving motor is installed on the upper part of the reducer. Control buttons are installed on the bracket near the wire laying driving motor. An electric control cabinet is arranged at the front section of the base, and control buttons with indicator lights are arranged on the electric control cabinet. The heavy wire reel wire laying device realizes wire laying by placing the heavy wire reel at the rear end of the bracket and fixing the heavy wire reel on the wire laying device through the control buttons, the hand wheel and the locking handle on the bracket. The operation is simple and the use is convenient.
[0004] To achieve the above object, the technical solution adopted by the utility model is:
[0005] A heavy-duty wire reel unwinding device, comprising a bracket, a vertical rod, a handwheel, a locking handle, a movable head, a roller, a driving rod head, an unwinding driving motor, a reducer, control buttons, a rotating shaft, a base, control buttons with indicators, an electric control cabinet, a lifting lead screw, a lead screw nut, a worm and worm gear mechanism, an adjusting motor and a lead screw fixing seat, characterized in that: the heavy-duty wire reel unwinding device is provided with a base, supports are arranged in the middle of both sides of the base, a rotating shaft is arranged on the upper part of the support, a bracket is installed on the upper part of the rotating shaft, vertical rods are arranged on both sides of the rear end of the bracket, a roller is arranged between the vertical rods, a movable head is installed on the left side of the rear end of the bracket, a handwheel is arranged at the rear end of the movable head, a locking handle is installed on the upper part of the left side of the rear end of the bracket, the locking handle is connected with the movable head, a driving rod head, a reducer and an unwinding driving motor are installed on the right side of the rear end of the bracket, the unwinding driving motor is installed above the reducer; the reducer is connected with the driving rod head; control buttons are installed at the position of the right side of the rear end of the bracket close to the driving rod head; a lead screw fixing seat is arranged in the middle of the front end of the bracket, a lifting lead screw is installed on the lead screw fixing seat, a rotating ring is arranged at the top of the lifting lead screw, and the rotating ring is connected and installed with the rotating shaft in the lead screw fixing seat; the bottom of the lifting lead screw is connected with the lead screw nut, a worm and worm gear mechanism is arranged in the lead screw nut, the outside of the worm and worm gear mechanism is connected with an adjusting motor, and the adjusting motor and the lead screw nut are installed on the upper part of the front end of the base; an electric control cabinet is arranged at the front end of the base, and control buttons with indicators, a power switch and a speed regulator knob are arranged on the top of the electric control cabinet.
[0006] Further, the movable head is provided with a threaded structure, and a limiting groove is arranged on the upper part, and the limiting groove is used in cooperation with the locking handle.
[0007] Further, a stroke limiter is arranged on the adjusting motor.
[0008] The advantages brought by this application are:
[0009] 1. The structure design of the heavy-duty wire reel unwinding device is optimized, motor adjustment is adopted, and it can be operated by one person, saving labor.
[0010] 2. The heavy-duty wire reel unwinding device uses a reducer and an unwinding driving motor in cooperation, controls the unwinding amount and speed within a certain range, avoids uneven unwinding, and prevents the cable from being damaged due to stress.
[0011] 3. The structure of the heavy-duty wire reel unwinding device is simple and it occupies a small area.
[0012] 4. The heavy-duty wire reel unwinding device can be applied to wire reels with different specifications and diameters, has multiple functions, and is used in cooperation with a stripping integrated automation machine, saving costs. Description of the Drawings
[0013] Figure 1This is a schematic diagram of the overall structure of the present utility model;
[0014] Figure 2 This is a schematic diagram of a partial structure of the present utility model Figure 1 ;
[0015] Figure 3 This is a schematic diagram of a partial structure of the present utility model Figure 2 ;
[0016] Figure 4 This is a schematic diagram of a partial structure of the present utility model Figure 3 ;
[0017] Figure 5 This is a schematic diagram of a partial structure of the electric control cabinet of the present utility model.
[0018] The markings in the figure are: 1, support; 2, vertical rod; 3, handwheel; 4, locking handle; 5, movable head; 6, roller; 7, driving rod head; 8, wire-releasing driving motor; 9, reducer; 10, control button; 11, rotating shaft; 12, base; 13-1, control button with indicator light; 13-2, power switch; 13-3, speed regulator knob; 14, electric control cabinet; 15, lifting lead screw; 16, lead screw nut; 17, worm and worm gear mechanism; 18, adjusting motor; 19, lead screw fixing seat. Specific embodiments
[0019] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments:
[0020] As Figures 1-5 shown, a heavy-duty wire reel wire-releasing device is shown, which includes a support 1, a vertical rod 2, a handwheel 3, a locking handle 4, a movable head 5, a roller 6, a driving rod head 7, a wire-releasing driving motor 8, a reducer 9, a control button 10, a rotating shaft 11, a base 12, an electric control cabinet 14, a lifting lead screw 15, a lead screw nut 16, a worm and worm gear mechanism 17, an adjusting motor 18 and a lead screw fixing seat 19. As Figure 1 shown, the heavy-duty wire reel wire-releasing device is provided with a base 12, and the base 12 is welded by section steel and has a frame structure at the bottom. There are supports in the middle of both sides of the base 12, and a rotating shaft 11 is arranged on the upper part of the support. A support 1 is installed on the upper part of the rotating shaft 11. The support 1 is a U-shaped structure welded by section steel. Vertical rods 2 are arranged on both sides of the rear end of the support 1. A roller 6 is arranged between the vertical rods 2, and the roller 6 can rotate freely; As Figure 3As shown, a movable head 5 is installed on the left side of the rear end of the bracket 1. An installation sleeve is provided on the bracket where the movable head 5 is installed. The movable head 5 is installed in the installation sleeve. Threads are provided in the installation sleeve to be used in conjunction with the threads on the movable head. A handwheel 3 is provided at the rear end of the movable head 5 shown. A locking handle 4 is installed above the position where the movable head 5 is installed on the left side of the rear end of the bracket 1 shown. The locking handle 4 is connected to the movable head 5. Threaded structures are provided on the movable head 5 shown, and a limiting groove is provided on the upper part, which is used in conjunction with the locking handle. When installing and fixing the chassis, the movable head 5 is moved back and forth by rotating the handwheel 3, and the wire reel is placed inside, and its stroke is adjusted to fix the wire reel; A driving rod head 7, a reducer 9 and a wire-releasing driving motor 8 are installed on the right side of the rear end of the bracket 1 shown. The wire-releasing driving motor 8 is installed above the reducer 9. The reducer 9 is connected to the driving rod head 7; A control button 10 is installed at the position near the driving rod head 7 on the right side of the rear end of the bracket 1 shown; A lead screw fixing seat 19 is provided in the middle of the front end of the bracket 1. A lifting lead screw 15 is installed on the lead screw fixing seat 19. A swivel ring is provided at the top of the lifting lead screw 15, and the swivel ring is connected and installed with the rotating shaft in the lead screw fixing seat 19; As Figure 4 shown, the bottom of the lifting lead screw 15 shown is connected to the lead screw nut 16. A worm and worm gear mechanism 17 is provided inside the lead screw nut 16 shown. The outside of the worm and worm gear mechanism 17 is connected to an adjusting motor 18. A stroke limiter is provided on the adjusting motor 18, which can control the adjusting range of the lifting lead screw 15. The adjusting motor 18 and the lead screw nut 16 are installed on the upper part of the front end of the base 12; As Figure 3 shown, an electric control cabinet 14 is provided at the front end of the base 12 shown, as Figure 5 shown. Control buttons 13-1 with indicator lights, a power switch 13-2 and a speed regulator knob 13-3 are provided on the top of the electric control cabinet 14 shown to achieve stepless speed regulation of the wire-releasing driving motor 8.
[0021] When the shown heavy wire reel unwinding device is in use, install it at the position where wire unwinding is required. Then roll the heavy wire reel to the rear end of the bracket 1, open the locking handle 4, and adjust the movable head 5 to move outward by turning the handwheel 3. Stop when it moves to a suitable position. Then control the driving and adjusting motor 18 to rotate by the control button 10. The adjusting motor 18 drives the worm and worm gear mechanism 17 to rotate, so that the lifting lead screw 15 moves upward. At this time, the rear end of the bracket 1 moves downward under the action of the rotating shaft 11 and the lifting lead screw 15. Stop adjusting the motor 18 automatically when it moves to a suitable position. At this time, adjust the wire reel so that one end of its central rotating hole is stuck into the driving rod head 7. Then adjust the movable head 5 to move inward by turning the handwheel 3, so that the rotating shaft of the movable head 5 is stuck into the other rotating hole of the heavy wire reel. Keep rotating the handwheel until the heavy wire reel is firmly fixed. Then close the locking handle 4 to lock and fix the movable head 5. Then control the adjusting motor 18 to move in the reverse direction again by the control button 10, so that the lifting lead screw 15 moves downward. At this time, the rear end of the bracket 1 moves downward under the action of the rotating shaft 11 and the lifting lead screw 15. At this time, the bracket 1 lifts the heavy wire reel off the ground and stops when it reaches a suitable position. Then control the rotation of the unwinding driving motor 8 by the corresponding button of the electric control cabinet 14 to realize wire unwinding. The shown device can adjust the speed according to the amount of wire unwound by the wire reel, so that the released cable reaches a certain control range, effectively avoiding too much or too little cable release. Its structural design is simple, uses motor adjustment, can be operated by one person at multiple positions, saves labor, has high wire unwinding efficiency, and has a wide application range.
[0022] The above is only the preferred embodiment of the present invention, and it is not any other form of limitation to the present invention. Any modification or equivalent change made according to the technical essence of the present invention still belongs to the scope protected by the present invention.
Claims
1. A heavy-duty wire drum pay-off device, comprising a bracket (1), a vertical rod (2), a hand wheel (3), a locking handle (4), a movable head (5), a roller (6), a driving rod head (7), a pay-off drive motor (8), a reducer (9), a control button (10), a rotating shaft (11), a base (12), an electric control cabinet (14), a lifting screw (15), a screw nut (16), a worm gear mechanism (17), an adjustment motor (18) and a screw fixing seat (19), characterized in that: The heavy-duty wire drum pay-off device is provided with a base (12), supports are provided at the middle of both sides of the base (12), a rotating shaft (11) is provided on the upper part of the supports, a bracket (1) is installed on the upper part of the rotating shaft (11), vertical poles (2) are provided on both sides of the bracket (1) near the rear end, a roller (6) is provided between the vertical poles (2), a movable top head (5) is installed on the left side of the rear end of the bracket (1), a hand wheel (3) is provided on the rear end of the movable top head (5), a locking handle (4) is installed on the upper part of the movable top head (5) installed on the left side of the rear end of the bracket (1), and the locking handle (4) is connected to the movable top head (5), a driving rod top head (7), a reducer (9) and a pay-off drive motor (8) are installed on the right side of the rear end of the bracket (1), and the pay-off drive motor (8) is installed on the upper part of the reducer (9), and the reducer (9) is connected to the driving rod top head (7); the rear of the bracket (1) A control button (10) is installed at a position close to the top of the driving rod (7) at the right end of the end; a screw fixing seat (19) is provided at the middle of the front end of the bracket (1), and a lifting screw (15) is installed on the screw fixing seat (19); a rotating ring is provided at the top of the lifting screw (15), and the rotating ring is connected and installed with a rotating shaft in the screw fixing seat (19); the bottom of the lifting screw (15) is connected to a screw nut (16), and a worm gear mechanism (17) is provided in the screw nut (16), and the worm gear mechanism (17) is externally connected to an adjusting motor (18), and the adjusting motor (18) and the screw nut (16) are installed at the upper front end of the base (12); an electric control cabinet (14) is provided at the front end of the base (12), and a control button (13-1) with an indicator light, a power switch (13-2) and a speed regulator knob (13-3) are provided at the top of the electric control cabinet (14).
2. A heavy-duty wire drum pay-off device according to claim 1, characterized in that: The movable top head (5) is provided with a threaded structure, and a limiting groove is provided on the upper part, and the limiting groove is used in conjunction with the locking handle.
3. A heavy-duty wire drum pay-off device according to claim 1, characterized in that: The regulating motor (18) is provided with a travel limiter.