Gleditsia sinensis fermentation tank
By designing a soapcorn fermentation tank with integrated crushing and fermentation functions, the temperature is controlled by combining electric heating wire and insulation shell, and the materials are evenly mixed through a stirring mechanism and scraper, the problem of insufficient temperature control and crushing treatment in the prior art is solved, and efficient and uniform fermentation effect is achieved.
Patent Information
- Application Number
- CN202422059099.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing soapcorn fermentation tanks have shortcomings in temperature control and crushing treatment, resulting in poor fermentation effect.
A soap fermentation tank with integrated crushing and fermentation functions is designed, and the temperature is controlled by combining electric heating wire and thermal insulation shell, and the materials are evenly mixed and blocked through a stirring mechanism and scraper.
It improves fermentation efficiency and uniformity, ensures temperature stability and safety, simplifies production processes, and improves production efficiency.
Smart Images
Figure CN223016798U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of Chinese honey locust, and specifically relates to a Chinese honey locust fermentation tank. Background Art
[0002] As a natural plant raw material, Chinese honey locust requires specific environments and conditions to support the growth and metabolic activities of microorganisms during the fermentation process. These conditions include appropriate temperature, humidity, pH value, and sufficient oxygen supply, etc.
[0003] During the Chinese honey locust fermentation process, the Chinese honey locust raw materials often need to be pre-crushed. However, if the crushing efficiency is not high or the crushing is uneven, it will lead to uneven mixing of materials during the subsequent fermentation process, affecting the fermentation effect. The design and stirring method of the fermentation tank directly affect the fermentation efficiency. During the fermentation process, an appropriate temperature needs to be maintained to promote the growth and metabolism of microorganisms. However, current fermentation tanks often have deficiencies in temperature control, such as large temperature fluctuations and uneven heating, etc. These will all affect the fermentation effect. Content of the Utility Model
[0004] In order to overcome the above deficiencies, this utility model provides a Chinese honey locust fermentation tank.
[0005] The technical solution adopted by this utility model:
[0006] A Chinese honey locust fermentation tank includes a support frame. The front side of the top of the support frame is fixedly connected to a crushing box. Between the left and right inner walls of the crushing box, two rotating shafts one are rotatably connected. The two rotating shafts one are distributed parallel to each other front and back. The outer wall of the rotating shaft one is fixedly connected with a crushing roller. The two crushing rollers are in clearance fit. The left ends of the two rotating shafts one both penetrate through the left side wall of the crushing box and are fixedly connected with gears. The two gears are meshed with each other, and both gears are in clearance fit with the left outer wall of the crushing box. The right outer wall of the crushing box is fixedly connected with a motor one. The output shaft of the motor one is fixedly connected with the right end of one of the rotating shafts one. Inside the support frame, there is a fermentation barrel. The outer wall of the fermentation barrel is covered with a heat preservation shell. The heat preservation shell is fixed on the inner wall of the support frame. The fermentation barrel extends backward. The front side of the top of the fermentation barrel is fixedly communicated with a feed pipe. The top of the feed pipe is communicated with the bottom of the crushing box. The middle of the top of the fermentation barrel is fixedly communicated with an exhaust pipe. The rear side of the top of the fermentation barrel is fixedly communicated with a pressure relief pipe. A pressure relief valve is arranged inside the pressure relief pipe. The rear side of the bottom of the fermentation barrel is fixedly communicated with a discharge pipe. Valves are arranged inside the feed pipe, the exhaust pipe, and the discharge pipe. The feed pipe, the exhaust pipe, the pressure relief pipe, and the discharge pipe all penetrate through the heat preservation shell. Electric heating wires are inlaid on the inner wall of the heat preservation shell and surround the outer wall of the fermentation barrel. A stirring mechanism is arranged inside the fermentation barrel.
[0007] The stirring mechanism includes a second rotating shaft. The second rotating shaft is located inside the fermentation barrel. The front and rear ends of the second rotating shaft are respectively rotatably connected to the centers of the front and rear inner walls of the fermentation barrel. A number of evenly distributed stirring blades are fixedly connected to the outer wall of the second rotating shaft. Three connecting rods are fixedly connected to the outer walls at both ends of the second rotating shaft. The three connecting rods at the same end are equally spaced. A scraper is fixedly connected between the outer ends of the two corresponding front and rear connecting rods. The scraper is in clearance fit with the inner wall of the fermentation barrel. A second motor is fixedly installed on the front side wall of the fermentation barrel. The front end of the second rotating shaft penetrates through the front side wall of the fermentation barrel and is rotatably connected to the front side wall of the fermentation barrel. The output shaft of the second motor is fixedly connected to the front end of the second rotating shaft.
[0008] The beneficial effects of the present utility model:
[0009] The present utility model integrates two functions of crushing and fermentation, reduces the trouble of material transfer, improves production efficiency. The design of the stirring mechanism enables the materials to be evenly mixed during the fermentation process, improving the fermentation efficiency; the scraper effectively prevents the materials from caking or adhering to the barrel wall, ensuring the uniformity of fermentation. The air pressure inside the fermentation barrel is automatically controlled by the pressure relief valve to ensure the safety and stability of the fermentation process. The combined use of the heating wire and the heat preservation shell can quickly raise the temperature and keep the temperature inside the fermentation barrel stable, accelerating the fermentation process. Description of the drawings
[0010] Figure 1 is the structural schematic diagram of the present utility model;
[0011] Figure 2 is the rear view of the present utility model;
[0012] Figure 3 is Figure 2 the sectional view at A-A in
[0013] Figure 4 is the right view of the present utility model;
[0014] Figure 5 is the internal structural schematic diagram of the fermentation barrel of the present utility model;
[0015] Figure 6 is the internal structural schematic diagram of the crushing box of the present utility model.
[0016] In all the drawings, the specific reference numerals are: 1, support frame; 2, crushing box; 3, first rotating shaft; 4, crushing roller; 5, gear; 6, first motor; 7, heat preservation shell; 8, fermentation barrel; 9, feed pipe; 10, exhaust pipe; 11, pressure relief pipe; 12, heating wire; 13, second rotating shaft; 14, stirring blade; 15, connecting rod; 16, scraper; 17, second motor; 18, discharge pipe. Specific implementation manners
[0017] As Figures 1-6As shown: A Chinese honey locust fermentation tank, including a support frame 1; the front side of the top of the support frame 1 is fixedly connected to a crushing box 2, between the left and right inner walls of the crushing box 2, two first rotating shafts 3 are rotatably connected, the two first rotating shafts 3 are distributed parallel to each other front and back, the outer wall of the first rotating shaft 3 is fixedly connected with crushing rollers 4, the two crushing rollers 4 are in clearance fit, the left ends of the two first rotating shafts 3 both penetrate through the left side wall of the crushing box 2 and are fixedly connected with gears 5, the two gears 5 are meshed with each other, and the two gears 5 are both in clearance fit with the left outer wall of the crushing box 2; the right outer wall of the crushing box 2 is fixedly connected with a first motor 6, the output shaft of the first motor 6 is fixedly connected with the right end of one of the first rotating shafts 3, inside the support frame 1 there is a fermentation barrel 8, the outer wall of the fermentation barrel 8 is coated with a heat preservation shell 7, the heat preservation shell 7 is fixed on the inner wall of the support frame 1, the fermentation barrel 8 extends backward, the front side of the top of the fermentation barrel 8 is fixedly communicated with a feed pipe 9, the top of the feed pipe 9 is communicated with the bottom of the crushing box 2, the middle of the top of the fermentation barrel 8 is fixedly communicated with an exhaust pipe 10, the rear side of the top of the fermentation barrel 8 is fixedly communicated with a pressure relief pipe 11, a pressure relief valve is arranged in the pressure relief pipe 11, the rear side of the bottom of the fermentation barrel 8 is fixedly communicated with a discharge pipe 18, valves are arranged in the feed pipe 9, the exhaust pipe 10 and the discharge pipe 18, the feed pipe 9, the exhaust pipe 10, the pressure relief pipe 11 and the discharge pipe 18 all penetrate through the heat preservation shell 7, electric heating wires 12 are inlaid on the inner wall of the heat preservation shell 7, the electric heating wires 12 surround the outer wall of the fermentation barrel 8, and a stirring mechanism is arranged in the fermentation barrel 8.
[0018] The stirring mechanism includes a second rotating shaft 13, the second rotating shaft 13 is located inside the fermentation barrel 8, the front and rear ends of the second rotating shaft 13 are respectively rotatably connected to the center of the front and rear inner walls of the fermentation barrel 8, the outer wall of the second rotating shaft 13 is fixedly connected with a number of uniformly distributed stirring blades 14, the outer walls of both ends of the second rotating shaft 13 are fixedly connected with three connecting rods 15, the three connecting rods 15 at the same end are distributed at equal intervals, a scraping plate 16 is fixedly connected between the outer ends of the two corresponding front and rear connecting rods 15, the scraping plate 16 is in clearance fit with the inner wall of the fermentation barrel 8, the front side wall of the fermentation barrel 8 is fixedly installed with a second motor 17, the front end of the second rotating shaft 13 penetrates through the front side wall of the fermentation barrel 8, the front end of the second rotating shaft 13 is rotatably connected to the front side wall of the fermentation barrel 8, and the output shaft of the second motor 17 is fixedly connected with the front end of the second rotating shaft 13.
[0019] First, put the Chinese honey locust raw materials to be fermented into the crushing box 2, start the first motor 6, drive one of the first rotating shafts 3 to rotate. Since the two first rotating shafts 3 are meshed with each other through the gears 5, the two first rotating shafts 3 will rotate synchronously and in opposite directions. In this way, the crushing rollers 4 fixed on the first rotating shafts 3 will extrude and shear the Chinese honey locust raw materials, crushing them into smaller particles. The crushed materials will automatically fall into the lower fermentation barrel 8 through the feed pipe 9;
[0020] Fermentation stage: After the crushed Chinese honey locust material enters the fermentation barrel 8, the valve of the feed pipe 9 is closed. At this time, the heating wire 12 starts to work to heat the fermentation barrel 8. Meanwhile, the heat preservation shell 7 keeps the temperature inside the barrel stable, promoting the growth of microorganisms and the fermentation process. The second motor 17 starts to drive the second rotating shaft 13 to rotate, and then drives the stirring blades 14 and the scraper 16 to move. The stirring blades 14 continuously stir the materials in the barrel to make them evenly mixed, and at the same time increase the contact area between the materials and the microorganisms. The scraper 16 slides closely along the inner wall of the fermentation barrel 8 to prevent the materials from caking or adhering to the barrel wall, ensuring uniform fermentation;
[0021] Air pressure management: During the fermentation process, as the microorganisms are active and gases are generated, the air pressure inside the fermentation barrel 8 will gradually increase. When the air pressure reaches the preset safety value, the pressure relief valve installed on the pressure relief pipe 11 will automatically open to release the excess gas, preventing damage to the equipment caused by excessive pressure. When the air pressure drops to the safe range, the pressure relief valve automatically closes to continue maintaining the normal progress of the fermentation process;
[0022] Discharging stage: After fermentation is completed, the valve of the discharge pipe 18 is opened to discharge the fermented Chinese honey locust material. At this time, the first motor 6, the second motor 17, and the heating wire 12 can be turned off to end the entire fermentation process. The present utility model only protects the mechanical part, and the functions realized through the software control part related thereto are not within the protection scope of the present utility model.
Claims
1. A sapodilla fermentation tank, comprising a support frame (1), characterized in that: The top front side of the support frame (1) is fixedly connected to the crushing box (2), and two rotating shafts (3) are rotatably connected between the left and right inner walls of the crushing box (2). The two rotating shafts (3) are parallelly distributed front and back, and the outer wall of the rotating shaft (3) is fixedly connected to a crushing roller (4), and the two crushing rollers (4) are clearance-matched. The left ends of the two rotating shafts (3) both penetrate the left side wall of the crushing box (2) and are fixedly connected to gears (5), and the two gears (5) are meshed with each other. The two gears (5) are clearance-matched with the left outer wall of the crushing box (2); the right outer wall of the crushing box (2) is fixedly connected to a motor (6), and the output shaft of the motor (6) is fixedly connected to the right end of one of the rotating shafts (3). The inner side of the support frame (1) is provided with a fermentation barrel (8), and the outer side wall of the fermentation barrel (8) is covered with a heat-insulating outer shell (7), and the heat-insulating outer shell (7) is fixed to the support frame. The inner wall of the support frame (1) is extended and distributed to the fermentation barrel (8) backwards, the front side of the top of the fermentation barrel (8) is fixedly connected to a feed pipe (9), the top of the feed pipe (9) is connected to the bottom of the crushing box (2), the middle of the top of the fermentation barrel (8) is fixedly connected to an exhaust pipe (10), the rear side of the top of the fermentation barrel (8) is fixedly connected to a pressure relief pipe (11), a pressure relief valve is arranged in the pressure relief pipe (11), the rear side of the bottom of the fermentation barrel (8) is fixedly connected to a discharge pipe (18), valves are arranged in the feed pipe (9), the exhaust pipe (10), the pressure relief pipe (11) and the discharge pipe (18), the feed pipe (9), the exhaust pipe (10), the pressure relief pipe (11) and the discharge pipe (18) all penetrate the heat-insulating outer shell (7), the inner wall of the heat-insulating outer shell (7) is inlaid with an electric heating wire (12), the electric heating wire (12) surrounds the outer wall of the fermentation barrel (8), and a stirring mechanism is arranged in the fermentation barrel (8).
2. A sapodilla fermentation tank according to claim 1, characterized in that: The stirring mechanism comprises a second rotating shaft (13), the second rotating shaft (13) is located in the fermentation barrel (8), the front and rear ends of the second rotating shaft (13) are respectively rotatably connected to the centers of the front and rear inner walls of the fermentation barrel (8), the outer wall of the second rotating shaft (13) is fixedly connected to a plurality of evenly distributed stirring blades (14), the outer walls of both ends of the second rotating shaft (13) are fixedly connected to three connecting rods (15), the three connecting rods (15) at the same end are evenly spaced, a scraper (16) is fixedly connected between the outer ends of the two corresponding front and rear connecting rods (15), the scraper (16) and the inner wall of the fermentation barrel (8) are gap-matched, a second motor (17) is fixedly installed on the front side wall of the fermentation barrel (8), the front end of the second rotating shaft (13) passes through the front side wall of the fermentation barrel (8), the front end of the second rotating shaft (13) is rotatably connected to the front side wall of the fermentation barrel (8), and the output shaft of the second motor (17) is fixedly connected to the front end of the second rotating shaft (13).