Heat treatment auxiliary device

By designing a heat treatment auxiliary device including a base frame, a fixed frame and a moving frame, and connecting the transverse support rod with a support chain, the problem of the electric heating sheet being difficult to fit in the tank body heat treatment is solved, and a better heat treatment effect is achieved.

CN223016922UActive Publication Date: 2025-06-24SHENYANG DONGGUAN POWER TECH GRP
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Patent Information

Application Number
CN202422722796.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-06-24
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

During the local heat treatment process of welds of larger tanks, the electric heating sheet is difficult to naturally fit on the surface of the tank due to high temperature expansion, resulting in poor or unqualified heat treatment effect.

Method used

A heat treatment auxiliary device is designed, including a base frame, a fixed frame and a moving frame, connecting the first and second transverse support rods through a support chain to ensure that the heating sheet is always close to the surface of the tank.

Benefits of technology

It effectively solves the problem of fitting the heating sheet and the tank surface, ensures the effect of the tank heat treatment, and avoids unqualified heat treatment caused by gaps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of heat treatment assistance, and particularly relates to a heat treatment auxiliary device. The utility model provides a heat treatment auxiliary device for ensuring the heat treatment effect of a tank body. The device comprises a base frame and is characterized in that a fixed vertical frame is arranged on one side of the base frame, and a movable vertical frame is arranged on one side of the base frame; a first transverse supporting rod is arranged on the fixed vertical frame, and a second transverse supporting rod corresponding to the first transverse supporting rod is arranged on the movable vertical frame; the first transverse supporting rod is detachably connected with one end of the supporting chain, and the second transverse supporting rod is detachably connected with the other end of the supporting chain.
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Description

Technical Field

[0001] The utility model belongs to the technical field of heat treatment assistance, and particularly relates to a heat treatment assistance device. Background Art

[0002] When performing local heat treatment on the weld of a relatively large tank body, it is often necessary to wind an electric heating sheet 29 around the circumferential weld 20 of the tank body 30, as Figure 12 shown. When the tank body 30 is placed horizontally, the plane of its circumferential weld 20 is vertical, and the wrapped heating sheets 29 are numerous and heavy, which easily causes the lower heating sheets 29 not to fit the surface of the tank body 30. Especially during the heating operation, the heating sheets 29 will become longer at high temperatures and cannot naturally fit the surface of the tank body 30, resulting in a gap 31 between the lower part of the tank body 30 and the heating sheets 29, as Figure 11 shown, leading to very poor or even unqualified heat treatment effect of the tank body. Content of the Utility Model

[0003] The utility model aims at the above problems and provides a heat treatment assistance device that can ensure the heat treatment effect of the tank body.

[0004] To achieve the above object, the utility model adopts the following technical solutions. The utility model includes a base frame, characterized in that a fixed vertical frame is arranged on one side of the base frame, and a movable vertical frame is arranged on one side of the base frame; a first horizontal support rod is arranged on the fixed vertical frame, and a second horizontal support rod corresponding to the first horizontal support rod is arranged on the movable vertical frame; one end of the first horizontal support rod is detachably connected to one end of a support chain, and the other end of the second horizontal support rod is detachably connected to the other end of the support chain.

[0005] As a preferred solution, the base frame of the utility model is made of channel steel.

[0006] As another preferred solution, the lower ends of the fixed vertical frame and the movable vertical frame are connected to the base frame through vertical frame pin shafts and vertical frame pin holes.

[0007] As another preferred solution, the lower parts of the fixed vertical frame and the movable vertical frame are provided with vertical limiting grooves, and the base frame is provided with vertical limiting openings corresponding to the vertical limiting grooves; a vertical limiting block passes through the vertical limiting opening and is inserted into the vertical limiting groove.

[0008] As another preferred solution, a plurality of adjusting limiting plates are evenly distributed along the length direction of the base frame on the base frame, and vertical frame pin holes are arranged at the lower parts of the adjusting limiting plates.

[0009] As another preferred solution, the pin shaft connection position of the lower end of the fixed vertical frame and the base frame is higher than the pin shaft connection position of the lower end of the movable vertical frame and the base frame.

[0010] As another preferred solution, the base frame of the utility model is a rectangular ring structure. Vertical pin holes are correspondingly arranged on the inner vertical side and the outer vertical side of the rectangular ring. A placement groove is arranged on the inner vertical side corresponding to the second horizontal support rod.

[0011] As another preferred solution, the support chain of the utility model adopts an iron chain.

[0012] As another preferred solution, the cross-section of the first horizontal support rod of the utility model is circular; one end of the first horizontal support rod passes through one side frame of the fixed vertical frame, and the other end of the first horizontal support rod passes through the other side frame of the fixed vertical frame and is connected with a ratchet wheel. A ratchet wheel top block is correspondingly arranged on the fixed vertical frame above the ratchet wheel. The ratchet wheel top block is connected to the fixed vertical frame through a shaft. A connecting block is arranged on the fixed vertical frame above the ratchet wheel top block. A ratchet wheel top block limiting elastic sheet is connected to the connecting block through a fastening screw.

[0013] As another preferred solution, the ratchet wheel top block limiting elastic sheet of the utility model adopts a metal sheet.

[0014] As another preferred solution, there are multiple support chains of the utility model, which are arranged side by side between the first horizontal support rod and the second horizontal support rod.

[0015] As another preferred solution, the first horizontal support rod and the second horizontal support rod of the utility model are connected to the support chain through a support chain connecting pin and a support chain connecting pin hole.

[0016] As another preferred solution, there are multiple first horizontal support rods and second horizontal support rods of the utility model, which are evenly distributed vertically.

[0017] Secondly, universal wheels are arranged at the lower end of the base frame of the utility model.

[0018] In addition, the universal wheels of the utility model are connected to the base frame through a universal wheel support. A wheel axle sleeve is arranged on the universal wheel support. An L-shaped height adjustment groove is arranged on the wall of the wheel axle sleeve; a horizontal height adjustment pin shaft is correspondingly arranged on the connecting rod of the universal wheel for the L-shaped height adjustment groove.

[0019] Advantages of the utility model.

[0020] As Figure 10 shown, when the utility model is in use, the base frame 6 is placed below the tank body 30, the fixed vertical frame 1 and the movable vertical frame 8 are obliquely placed on the outer wall of the heating sheet 29, and the support chain 7 holds the lower part of the heating sheet 29, so that during the heat treatment process of the weld 20 of the tank body 30, the heating sheet 29 is always close to the tank body 30, ensuring the heat treatment effect of the tank body 30. Description of the drawings

[0021] The following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments. The protection scope of the present utility model is not limited to the descriptions of the following content.

[0022] Figure 1 It is a schematic structural diagram of the present utility model.

[0023] Figure 2 It is a schematic structural diagram of another angle type of the present utility model.

[0024] Figure 3 It is a schematic structural diagram of the fixed vertical frame of the present utility model.

[0025] Figure 4 It is Figure 3 The enlarged view of part A of

[0026] Figure 5 It is a schematic structural diagram of the movable vertical frame of the present utility model.

[0027] Figure 6 It is a schematic structural diagram of the base frame of the present utility model.

[0028] Figure 7 It is a schematic structural diagram of the universal wheel of the present utility model.

[0029] Figure 8 It is a schematic structural diagram of the wheel axle sleeve of the present utility model.

[0030] Figure 9 It is a schematic structural diagram of the support chain of the present utility model connected by a support chain connection pin.

[0031] Figure 10 It is a diagram of the use state of the present utility model.

[0032] Figure 11 It is a schematic diagram of the existing gap between the lower part of the tank body and the heating sheet.

[0033] Figure 12 It is a schematic structural diagram of the existing heating sheet setting.

[0034] In the figure, 1 is the fixed vertical frame, 2 is the first horizontal support rod, 3 is the ratchet top block, 4 is the ratchet, 5 is the universal wheel support, 6 is the base frame, 7 is the support chain, 8 is the movable vertical frame, 9 is the vertical limit port, 10 is the second horizontal support rod, 11 is the hook, 12 is the outer vertical side, 13 is the inner vertical side, 14 is the vertical limit groove, 15 is the vertical frame pin hole, 16 is the connection block, 17 is the ratchet top block limit elastic sheet, 18 is the placement groove, 19 is the jack, 20 is the weld, 21 is the adjustment limit plate, 22 is the universal wheel, 23 is the height adjustment pin shaft, 24 is the connecting rod, 25 is the wheel axle sleeve, 26 is the L-shaped height adjustment groove, 28 is the support chain connection pin, 29 is the heating sheet, 30 is the tank body, 31 is the gap, 32 is the roller frame. Specific embodiments

[0035] As shown in the figure, the utility model includes a base frame 6, a fixed vertical frame 1 is arranged on one side of the base frame 6, and a movable vertical frame 8 is arranged on one side of the base frame 6; a first horizontal support rod 2 is arranged on the fixed vertical frame 1, and a second horizontal support rod 10 corresponding to the first horizontal support rod 2 is arranged on the movable vertical frame 8; one end of the support chain 7 is detachably connected to the first horizontal support rod 2, and the other end of the support chain 7 is detachably connected to the second horizontal support rod 10.

[0036] The lower ends of the fixed vertical frame 1 and the movable vertical frame 8 are connected to the base frame 6 through vertical frame pin shafts and vertical frame pin holes 15.

[0037] Vertical limiting grooves 14 are arranged at the lower parts of the fixed vertical frame 1 and the movable vertical frame 8, and vertical limiting ports 9 corresponding to the vertical limiting grooves 14 are arranged on the base frame 6; vertical limiting blocks pass through the vertical limiting ports 9 and are inserted into the vertical limiting grooves 14.

[0038] The device of the utility model is used for the heat treatment after the welding of the weld 20, that is, after the welding is completed, the device of the utility model is used for auxiliary heating. For the outermost weld 20, sometimes a roller rack 32 does not need to be arranged on the outside of the outermost weld 20. In this case, the two side vertical frames can be erected through the vertical limiting port 9, the vertical limiting groove 14 and the vertical limiting block, and then the device of the utility model is pushed from the end of the welded pipe body to the outermost weld 20, and then the vertical limiting block is pulled out so that the two side vertical frames are placed on the heating sheet 29.

[0039] The base frame 6 is made of channel steel. The base frame 6 made of channel steel is simple and practical, and is light and easy to move and place.

[0040] A plurality of adjusting limiting plates 21 are evenly distributed along the length direction of the base frame 6 on the base frame 6, and vertical frame pin holes 15 are arranged at the lower parts of the adjusting limiting plates 21. By arranging a plurality of adjusting limiting plates 21, the position of the movable vertical frame 8 can be adjusted according to different diameters of the tank body 30. According to the required width between the fixed vertical frame 1 and the movable vertical frame 8, the connection position at the lower end of the movable vertical frame 8 is selected, the lower end of the movable vertical frame 8 is connected to the adjusting limiting plate 21 at this position, and the vertical frame pin shaft passes through the vertical frame pin hole 15 of the adjusting limiting plate 21 at this position and the vertical frame pin hole 15 at the lower end of the movable vertical frame 8.

[0041] During use, the distance between the bottoms of the fixed vertical frame 1 and the movable vertical frame 8 is slightly larger than the outer diameter of the heating sheet 29 on the outer side of the tank body. When placing, the vertical frames are inclined against the outer wall of the heating sheet 29, as Figure 10 shown.

[0042] When performing local heat treatment on the weld seam 20 of the tank body 30, multiple roller stands 32 are used to support the tank body 30. The multiple roller stands 32 are arranged along the length direction of the tank body 30. The heating sheet 29 and the base frame 6 are placed between adjacent roller stands 32. The lower end of the vertical frame is connected to the base frame 6 through the vertical frame pin shaft and the vertical frame pin hole 15. The vertical frame is inclined and placed on the outer wall of the heating sheet 29 (a protective pad can also be provided on the outer wall of the heating sheet 29, and the vertical frame is inclined and placed on the outer wall of the protective pad), which is naturally stable.

[0043] The pin shaft connection position between the lower end of the fixed vertical frame 1 and the base frame 6 is higher than the pin shaft connection position between the lower end of the movable vertical frame 8 and the base frame 6.

[0044] The base frame 6 is a rectangular ring structure. Vertical frame pin holes 15 are correspondingly provided on the inner vertical side 13 and the outer vertical side 12 of the rectangular ring. A placement groove 18 is provided on the inner vertical side 13 corresponding to the second transverse support rod 10.

[0045] When the device is folded and retracted, the movable vertical frame 8 can be first laid down towards the base frame 6. The second transverse support rod 10 enters the placement groove 18, and the movable vertical frame 8 is laid flat. Then the fixed vertical frame 1 is laid down towards the base frame 6. Since the pin shaft connection position between the lower end of the fixed vertical frame 1 and the base frame 6 is higher than the pin shaft connection position between the lower end of the movable vertical frame 8 and the base frame 6, the fixed vertical frame 1 can be laid flat on the upper end of the movable vertical frame 8, which is convenient for the device to be laid flat and occupies a small space.

[0046] The support chain 7 is made of iron chain.

[0047] The cross-section of the first transverse support rod 2 is circular; one end of the first transverse support rod 2 passes through one side frame of the fixed vertical frame 1, and the other end of the first transverse support rod 2 passes through the other side frame of the fixed vertical frame 1 and is connected with a ratchet wheel 4. A ratchet wheel top block 3 is correspondingly provided on the fixed vertical frame 1 above the ratchet wheel 4. The ratchet wheel top block 3 is connected to the fixed vertical frame 1 through a shaft. A connecting block 16 is provided on the fixed vertical frame 1 above the ratchet wheel top block 3. A ratchet wheel top block limiting elastic piece 17 is connected to the connecting block 16 through a fastening screw.

[0048] The ratchet wheel top block limiting elastic piece 17 is made of a metal sheet. The ratchet wheel top block limiting elastic piece 17 is used to prevent the large-scale rotation of the ratchet wheel top block 3, prevent the ratchet wheel top block 3 from rotating more than 180 degrees, and lose the function of the ratchet wheel top block 3. The ratchet wheel top block limiting elastic piece 17 does not limit the small-scale rotation of the ratchet wheel top block 3.

[0049] There are multiple support chains 7, which are arranged side by side between the first transverse support rod 2 and the second transverse support rod 10. According to the width of the heating area, several more support chains 7 can be installed.

[0050] Both ends of the support chain 7 are respectively connected to the first transverse support rod 2 and the second transverse support rod 10 through hooks 11.

[0051] The first horizontal support rod 2 and the second horizontal support rod 10 are connected to the support chain 7 through the support chain connection pin 28 and the support chain connection pin hole. A plurality of support chain connection pin holes are correspondingly arranged on the first horizontal support rod 2 and the second horizontal support rod 10 for installing a plurality of support chains 7, which are fixed with the support chain connection pin 28.

[0052] There are a plurality of the first horizontal support rods 2 and the second horizontal support rods 10, which are evenly distributed vertically. By setting a plurality of horizontal support rods, the support chain 7 can be connected at a suitable height according to needs.

[0053] The ratchet 4 and the ratchet top block 3 are used to naturally lock the support chain 7 in a tightened state, and it cannot reverse.

[0054] During the heat treatment process, the heating sheet 29 may grow due to temperature and gravity. The tightness of the support chain 7 can be adjusted at any time (a jacking hole 19 can be provided at the end of the first horizontal support rod 2, and the direction of the jacking hole 19 is perpendicular to the length direction of the first horizontal support rod 2. When it is necessary to rotate the first horizontal support rod 2, the inserting rod can be inserted into the jacking hole 19 and the inserting rod can be pulled to rotate the first horizontal support rod 2), so as to keep the heating sheet 29 in close contact with the tank body at all times.

[0055] Universal wheels 22 are provided at the lower end of the base frame 6. By setting the universal wheels 22 on the base frame 6, it is convenient to move the device.

[0056] The universal wheels 22 are connected to the base frame 6 through the universal wheel supports 5. A wheel axle sleeve 25 is provided on the universal wheel support 5, and a U-shaped height adjustment groove 26 is provided on the wall of the wheel axle sleeve 25; a horizontal height adjustment pin 23 is provided on the connecting rod 24 of the universal wheel 22 corresponding to the U-shaped height adjustment groove 26.

[0057] By providing the U-shaped height adjustment groove 26 on the wheel axle sleeve 25 and cooperating with the height adjustment pin 23 on the connecting rod 24 of the universal wheel 22, the height of the universal wheel 22 can be adjusted. During application, the height adjustment pin 23 is screwed out (that is, the height adjustment pin 23 is rotated from the short vertical strip groove of the U-shaped height adjustment groove 26 to the long vertical strip groove), the universal wheel 22 does not bear force, the lower end of the base frame 6 directly contacts the ground, the base frame 6 is stable, and the universal wheel 22 is protected.

[0058] When in use, the heat treatment auxiliary device of the present invention can be set in two ways:

[0059] The first way: The fixed vertical frame 1 and the movable vertical frame 8 can be separated from the base frame 6 first, the base frame 6 is moved under the tank body 30, and then the fixed vertical frame 1 and the movable vertical frame 8 are connected to the base frame 6 through the vertical frame pin and the vertical frame pin hole 15, and the fixed vertical frame 1 and the movable vertical frame 8 lean against the outer wall of the heating sheet 29.

[0060] The second method: Rotate the fixed vertical frame 1 and the movable vertical frame 8 outward around their respective vertical frame pins and lay them down. Then move the device under the tank body 30, and then rotate the fixed vertical frame 1 and the movable vertical frame 8 upright around their respective vertical frame pins and turn them inward to rest on the outer wall of the heating sheet 29.

[0061] Connect the support chain 7 between the two side vertical frames, rotate the first horizontal support rod 2, tighten the support chain 7, and hold the heating sheet 29 tightly so that the heating sheet 29 is close to the tank body for heating.

[0062] After completion, loosen the fastening screws on the connecting block 16. The ratchet top block limiting elastic piece 17 no longer limits the position of the ratchet top block 3. Lift the ratchet top block 3 and rotate the first horizontal support rod 2 in the reverse direction to separate the support chain 7 from the heating sheet 29. Pull out the support chain connecting pin 28 to separate the support chain 7 from the first horizontal support rod 2 and the second horizontal support rod 10. Lay down the fixed vertical frame 1 and the movable vertical frame 8 outward and withdraw the device from under the tank body 30.

[0063] It can be understood that the above specific description of the present invention is only for explaining the present invention and is not limited to the technical solutions described in the embodiments of the present invention. Those of ordinary skill in the art should understand that the present invention can still be modified or equivalently replaced to achieve the same technical effects; as long as it meets the use requirements, it is within the protection scope of the present invention.

Claims

1. A heat treatment auxiliary device, comprising a base frame, characterized in that A fixed vertical frame is provided on one side of the base frame, and a movable vertical frame is provided on one side of the base frame; A first horizontal support rod is provided on the fixed vertical frame, and a second horizontal support rod corresponding to the first horizontal support rod is provided on the movable vertical frame; one end of the first horizontal support rod is detachably connected to one end of the support chain, and the other end of the second horizontal support rod is detachably connected to the other end of the support chain.

2. A heat treatment auxiliary device according to claim 1, characterized in that The lower ends of the fixed vertical frame and the movable vertical frame are connected to the base frame through vertical frame pin shafts and vertical frame pin holes.

3. A heat treatment auxiliary device according to claim 1, characterized in that Vertical limit grooves are provided at the lower parts of the fixed vertical frame and the movable vertical frame, and vertical limit openings corresponding to the vertical limit grooves are provided on the base frame; vertical limit blocks pass through the vertical limit openings and are inserted into the vertical limit grooves.

4. A heat treatment auxiliary device according to claim 1, characterized in that A plurality of adjusting limit plates are evenly distributed along the length direction of the base frame on the base frame, and vertical frame pin holes are provided at the lower parts of the adjusting limit plates.

5. A heat treatment auxiliary device according to claim 1, characterized in that The pin shaft connection position of the lower end of the fixed vertical frame and the base frame is higher than the pin shaft connection position of the lower end of the movable vertical frame and the base frame; the base frame is a rectangular ring structure, and vertical frame pin holes are correspondingly provided on the inner vertical side and the outer vertical side of the rectangular ring, and a placement groove corresponding to the second horizontal support rod is provided on the inner vertical side.

6. A heat treatment auxiliary device according to claim 1, characterized in that The cross section of the first horizontal support rod is circular; one end of the first horizontal support rod passes through one side frame of the fixed vertical frame, and the other end of the first horizontal support rod passes through the other side frame of the fixed vertical frame and is connected with a ratchet wheel. A ratchet wheel top block is correspondingly provided on the fixed vertical frame above the ratchet wheel. The ratchet wheel top block is connected to the fixed vertical frame through a shaft. A connecting block is provided on the fixed vertical frame above the ratchet wheel top block, and a ratchet wheel top block limiting elastic piece is connected to the connecting block through a fastening screw.

7. A heat treatment auxiliary device according to claim 1, characterized in that A plurality of support chains are arranged side by side between the first horizontal support rod and the second horizontal support rod.

8. A heat treatment auxiliary device according to claim 1, characterized in that The first horizontal support rod and the second horizontal support rod are connected to the support chain through support chain connection pins and support chain connection pin holes; or both ends of the support chain are respectively connected to the first horizontal support rod and the second horizontal support rod through hooks.

9. A heat treatment auxiliary device according to claim 1, characterized in that A plurality of the first horizontal support rods and the second horizontal support rods are evenly distributed vertically.

10. A heat treatment auxiliary device according to claim 1, characterized in that Universal wheels are provided at the lower end of the base frame. The universal wheels are connected to the base frame through universal wheel supports. Wheel axle sleeves are provided on the universal wheel supports, and L-shaped height adjustment grooves are provided on the walls of the wheel axle sleeves; horizontal height adjustment pin shafts corresponding to the L-shaped height adjustment grooves are provided on the connecting rods of the universal wheels.