Dial mechanism for integrated velvet production

By designing cleaning components in the needle disc mechanism for integrated velvet production, and using airflow channels to remove velvet chips on the connecting plate, the needle disc mechanism lag caused by accumulation of velvet chips is solved, and the stability and consistency of the production process are achieved.

CN223017128UActive Publication Date: 2025-06-24CHANGSHU HONGDA TEXTILE PRINTING & DYEING CO LTD
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Patent Information

Application Number
CN202422009918.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-24
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

During the integrated velvet production process, debris and impurities of the velvet may accumulate in the gaps in the needle disc mechanism, affecting its normal operation and even blocking the needle movement.

Method used

A needle disc mechanism is designed, including a needle holder assembly, a needle body assembly and a cleaning assembly. The cleaning assembly consists of a bend, a jet nozzle and an airflow passage. The airflow sprayed through the jet nozzle takes away the fleece chips on the connecting plate to ensure the normal operation of the needle.

Benefits of technology

The airflow channel of the cleaning assembly effectively removes the fleece on the connecting plate, avoiding lag and failure of the needle disc mechanism, and ensuring the stability and consistency of the production process.

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Abstract

The utility model is applicable to the technical field of all-in-one velvet production, and provides a dial mechanism for all-in-one velvet production, which comprises a needle frame assembly and a needle body assembly matched with the needle frame assembly, a needle seat assembly is arranged at the bottom of the needle body assembly, a cleaning assembly is arranged on one side of the needle body assembly, and the needle body assembly comprises a connecting plate. A connecting hole is formed in the connecting plate in a penetrating mode, a needle body is arranged at the top of the connecting plate, the cleaning assembly comprises a bent pipe, a first air outlet hole is formed in one end of the bent pipe in a connected mode, a fixing base is arranged at the other end of the bent pipe, and an air nozzle is arranged on the side, away from the bent pipe, of the fixing base; one end of the connecting block is provided with an air inlet hole, air enters from the air inlet hole and flows through the connecting block, part of the air reaches the bent pipe through the first air outlet hole, then flows to the air nozzle through the bent pipe and is finally sprayed out through the air nozzle, flock accumulated on the connecting plate is taken away through airflow, the flock cleaning purpose is achieved, and normal work of the needle body is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of integrated fleece production, and more specifically, to a needle plate mechanism for integrated fleece production. Background Art

[0002] Integrated fleece generally refers to a textile fabric or product, which is characterized in that the fluff is tightly combined with the base material to form a whole without obvious layering or splicing marks.

[0003] Currently, the needle plate mechanism for integrated fleece production is usually a key component in the process of manufacturing integrated fleece. The layout and spacing of the needles are carefully designed to ensure that the yarn can be accurately processed and treated, so as to form a uniform integrated fleece product.

[0004] However, debris and impurities of the yarn may accumulate in the gaps of the needle plate mechanism, affecting its normal operation. Excessive accumulation of fluff may jam the movement of the needles. Therefore, a needle plate mechanism for integrated fleece production is proposed to improve the existing problems. Summary of the Utility Model

[0005] Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a needle plate mechanism for integrated fleece production.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: A needle plate mechanism for integrated fleece production includes a needle frame assembly, and a needle body assembly is arranged in cooperation with the needle frame assembly. A needle base assembly is arranged at the bottom of the needle body assembly, and a cleaning assembly is arranged on one side of the needle body assembly.

[0007] Among them, the needle body assembly includes a connecting plate, a connecting hole is penetrated through the connecting plate, and a needle body is arranged at the top of the connecting plate.

[0008] The cleaning assembly includes a bent pipe, a first air outlet is connected to one end of the bent pipe, a fixed seat is arranged at the other end of the bent pipe, and an air jet nozzle is arranged on the side of the fixed seat away from the bent pipe.

[0009] By adopting the above technical solutions, gas is ejected from the air jet nozzle, and the fluff on the connecting plate can be taken away by the air flow, achieving the purpose of cleaning the fluff and ensuring the normal operation of the needle body.

[0010] The utility model is further arranged as follows: A fixing hole is opened on the fixed seat, and the fixed seat is installed on the connecting plate through a fixing piece penetrating through the fixing hole.

[0011] By adopting the above technical solution, the connecting plate is fitted with the fixed seat. There are two groups of fixing holes. The fixed seat is installed on the connecting plate through the fixing piece passing through the fixing holes. The fixed connection between the fixed seat and the connecting plate provides a stable support for the cleaning assembly, avoiding the shaking of the cleaning assembly during the working process.

[0012] The present utility model is further configured as follows: the shape of the first air outlet is a hollow cylinder. One end of the first air outlet away from the elbow pipe is provided with a connecting block, and one end of the connecting block is provided with an air inlet hole.

[0013] By adopting the above technical solution, the gas enters through the air inlet hole, flows through the connecting block. Part of the gas reaches the elbow pipe through the first air outlet, then flows to the jet nozzle through the elbow pipe, and finally is ejected from the jet nozzle. The gathered lint on the connecting plate is carried away by the air flow, achieving the purpose of cleaning the lint and ensuring the normal operation of the needle body.

[0014] The present utility model is further configured as follows: the other end of the connecting block is provided with a second air outlet, and one end of the second air outlet away from the connecting block is provided with a connecting hose.

[0015] By adopting the above technical solution, another part of the gas in the connecting block flows to the second air outlet, then reaches the connecting hose through the second air outlet, and is transported to the air inlet hole in the next group of needle body assemblies through the connecting hose, realizing the transportation of the air flow, ensuring that the air flow can reach the designated position, and achieving the purpose of cleaning the lint everywhere.

[0016] The present utility model is further configured as follows: the needle seat assembly includes a fixing plate. A fixing hole is formed on the fixing plate. The shape of the fixing hole is adapted to that of the connecting hole. A needle seat main body is provided at the bottom of the fixing plate, and the needle seat main body and the fixing plate are integrally formed.

[0017] The present utility model is further configured as follows: a support plate is provided on the outer side of the connecting plate. A needle rack is provided at the top of the support plate, and the needle rack is cooperatively arranged with the needle body.

[0018] By adopting the above technical solution, a needle seat main body is provided at the bottom of the fixing plate, and the needle seat main body and the fixing plate are integrally formed. The setting of the needle seat main body and the fixing plate provides a stable support mechanism for the operation of the needle body assembly, ensuring the stable operation of the needle body assembly; a needle rack is provided at the top of the support plate, and the needle rack and the needle body cooperate to work to complete the production of the integrated lint.

[0019] In summary, the present application includes at least one of the following beneficial technical effects:

[0020] 1. The combined setting of the air inlet hole, the first air outlet hole, the elbow pipe and the air jet nozzle forms an air flow channel. Finally, the air flow ejected through the nozzle takes away the lint accumulated on the connecting plate, achieving the purpose of cleaning the lint and ensuring the normal operation of the needle body.

[0021] 2. The connecting hose can transport the gas in the second air outlet hole to the air inlet hole in the next set of needle body assemblies, realizing the transportation of the air flow, ensuring that the air flow can reach the designated position, and achieving the purpose of cleaning the lint everywhere.

[0022] 3. A needle base body is arranged at the bottom of the fixing plate. The needle base body and the fixing plate are integrally formed. The setting of the needle base body and the fixing plate provides a stable support mechanism for the operation of the needle body assembly, ensuring the stable operation of the needle body assembly; a needle holder is arranged at the top of the support plate, and the needle holder cooperates with the needle body to work to complete the production of integrated lint. Description of the Drawings

[0023] Figure 1 It is a schematic structural diagram of the needle disc mechanism for the production of integrated lint of the present utility model.

[0024] Figure 2 In the present utility model Figure 1 isometric view.

[0025] Figure 3 In the present utility model Figure 1 is a partial enlarged view of area A.

[0026] Figure 4 It is a schematic structural diagram of the cleaning component of the present utility model.

[0027] Figure 5 It is a schematic structural diagram of the needle base assembly of the present utility model.

[0028] Description of the reference numerals: 1. Needle holder assembly; 11. Support plate; 12. Needle holder;

[0029] 2. Needle base assembly; 21. Needle base body; 22. Fixing plate; 23. Fixing hole;

[0030] 3. Needle body assembly; 31. Connecting plate; 32. Connecting hole; 33. Needle body;

[0031] 4. Cleaning component; 41. Air inlet hole; 42. First air outlet hole; 43. Elbow pipe; 44. Fixed seat; 45. Air jet nozzle; 46. Fixed hole; 47. Second air outlet hole; 48. Connecting hose; 49. Connecting block. Detailed Embodiment

[0032] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in combination with the embodiments.

[0033] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0034] See also Figures 1-5 , the utility model provides the following technical solutions:

[0035] Embodiment 1

[0036] See also Figure 1 The invention discloses a needle disk mechanism for integrated velvet production, comprising a needle frame assembly 1, a needle body assembly 3 is arranged in cooperation with the needle frame assembly 1, a needle seat assembly 2 is arranged at the bottom of the needle body assembly 3, and a cleaning assembly 4 is arranged on one side of the needle body assembly 3.

[0037] See also Figure 2 The needle assembly 3 includes a connecting plate 31 , a connecting hole 32 is formed through the connecting plate 31 , and a needle body 33 is arranged on the top of the connecting plate 31 .

[0038] See also Figure 4 The cleaning component 4 includes a curved tube 43, one end of which is connected to a first air outlet 42, the other end of which is provided with a fixed seat 44, and a gas nozzle 45 is provided on the side of the fixed seat 44 away from the curved tube 43. Gas is ejected from the gas nozzle 45, and the lint on the connecting plate 31 can be taken away by the air flow, thereby achieving the purpose of cleaning the lint and ensuring the normal operation of the needle body 33.

[0039] See also Figure 2 and Figure 3 A fixing hole 46 is provided on the fixing seat 44, and the connecting plate 31 is fitted with the fixing seat 44. There are two groups of fixing holes 46. The fixing seat 44 is installed on the connecting plate 31 through a fixing piece passing through the fixing hole 46. The fixed installation of the fixing seat 44 and the connecting plate 31 provides a stable bracket for the cleaning component 4 to prevent the cleaning component 4 from shaking during operation.

[0040] See also Figure 3 and Figure 4 The first air outlet 42 is in the shape of a hollow cylinder. A connecting block 49 is provided at one end of the first air outlet 42 away from the bent pipe 43. An air inlet 41 is provided at one end of the connecting block 49. Gas enters from the air inlet 41 and flows through the connecting block 49. A portion of the gas reaches the bent pipe 43 through the first air outlet 42, and then flows to the air nozzle 45 through the bent pipe 43, and is finally ejected from the air nozzle 45. The airflow takes away the lint gathered on the connecting plate 31, thereby achieving the purpose of cleaning the lint and ensuring the normal operation of the needle body 33.

[0041] See also Figure 3 and Figure 4, the other end of the connecting block 49 is provided with a second air outlet hole 47. One end of the second air outlet hole 47 far away from the connecting block 49 is provided with a connecting hose 48. Another part of the gas in the connecting block 49 flows to the second air outlet hole 47, then reaches the connecting hose 48 through the second air outlet hole 47, and is transported to the air inlet hole 41 in the next set of needle body assemblies 3 through the connecting hose 48, realizing the transportation of air flow, which can ensure that the air flow can reach the specified position and achieve the purpose of cleaning lint everywhere.

[0042] Refer to Figure 2 and Figure 5 , the needle base assembly 2 includes a fixing plate 22. A fixing hole 23 is formed on the fixing plate 22. The shape of the fixing hole 23 is adapted to that of the connecting hole 32. A needle base main body 21 is arranged at the bottom of the fixing plate 22. The needle base main body 21 and the fixing plate 22 are integrally formed. The arrangement of the needle base main body 21 and the fixing plate 22 provides a stable support mechanism for the work of the needle body assembly 3 and ensures the stable work of the needle body assembly 3.

[0043] Refer to Figure 1 and Figure 2 , a support plate 11 is arranged on the outside of the connecting plate 31. A needle holder 12 is arranged at the top of the support plate 11. The needle holder 12 is cooperatively arranged with the needle body 33 to complete the production of integrated fleece.

[0044] Specifically, during the production process of integrated fleece, the needle holder 12 and the needle body 33 cooperate to work and produce integrated fleece. The cleaning process of the needle disc mechanism is that gas enters from the air inlet hole 41, flows through the connecting block 49. Part of the gas reaches the elbow 43 through the first air outlet hole 42, then flows to the air jet nozzle 45 through the elbow 43, and finally is ejected from the air jet nozzle 45. The lint on the connecting plate 31 is taken away by the air flow to achieve the purpose of cleaning lint.

[0045] Obviously, the above-described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

Claims

1. The needle disc mechanism for integrated velvet production is characterized by: It comprises a needle frame assembly (1), a needle body assembly (3) is arranged in cooperation with the needle frame assembly (1), a needle seat assembly (2) is arranged at the bottom of the needle body assembly (3), and a cleaning assembly (4) is arranged on one side of the needle body assembly (3); The needle assembly (3) comprises a connecting plate (31), a connecting hole (32) is formed through the connecting plate (31), and a needle body (33) is arranged on the top of the connecting plate (31); The cleaning assembly (4) comprises a curved pipe (43), one end of which is connected to a first air outlet (42), the other end of which is provided with a fixing seat (44), and a gas nozzle (45) is provided on a side of the fixing seat (44) away from the curved pipe (43).

2. The needle disc mechanism for integrated velvet production according to claim 1, characterized in that: The fixing seat (44) is provided with a fixing hole (46), and the fixing seat (44) is installed on the connecting plate (31) via a fixing piece passing through the fixing hole (46).

3. The needle disc mechanism for integrated velvet production according to claim 2, characterized in that: The first air outlet (42) is in the shape of a hollow cylinder; a connecting block (49) is provided at one end of the first air outlet (42) away from the bent pipe (43); and an air inlet (41) is provided at one end of the connecting block (49).

4. The needle disc mechanism for integrated velvet production according to claim 3, characterized in that: The other end of the connection block (49) is provided with a second air outlet (47), and the end of the second air outlet (47) away from the connection block (49) is provided with a connecting hose (48).

5. The needle disc mechanism for integrated velvet production according to claim 1, characterized in that: The needle seat assembly (2) comprises a fixing plate (22), a fixing hole (23) is provided on the fixing plate (22), the fixing hole (23) is adapted to the shape of the connecting hole (32), a needle seat body (21) is provided at the bottom of the fixing plate (22), and the needle seat body (21) and the fixing plate (22) are integrally formed.

6. The needle disc mechanism for integrated velvet production according to claim 5, characterized in that: A support plate (11) is arranged outside the connecting plate (31), a needle holder (12) is arranged on the top of the support plate (11), and the needle holder (12) is arranged in coordination with the needle body (33).