Laser positioning and pushing system

By adopting a laser positioning push system in the construction of steel box girders, and using a magnetic positioning ruler and laser positioner combined with a pushing mechanism, the precise positioning and propulsion of the steel box girder is achieved, solving the problems of safety hazards, low accuracy and low efficiency in the existing construction methods, and improving construction efficiency and safety.

CN223017457UActive Publication Date: 2025-06-24SHANDONG LUQIAO GROUP CO LTD
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Patent Information

Application Number
CN202422248700.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-06-24
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing steel box girder construction methods have problems such as safety hazards, low construction accuracy, low efficiency and high construction costs, especially in the installation of high altitude materials and the construction of complex brackets.

Method used

Using a laser positioning push system, the horizontal positioning and precise propulsion of the steel box beam is achieved by setting a lower magnetic positioning ruler assembly and a lower laser positioner at the bottom of the steel box beam body, combining the bottom guide pushing mechanism and the end pushing pusher, and the end magnetic positioning ruler assembly and the horizontal laser positioner are used to achieve horizontal positioning and precise propulsion of the steel box beam.

Benefits of technology

The system greatly reduces the risk of people approaching machinery, improves positioning accuracy and construction efficiency, reduces construction costs, and is suitable for various materials that are transported from high altitudes, and is widely used in steel structure construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a laser positioning and pushing system which comprises a steel box girder body, lower magnetic attraction positioning ruler assemblies are symmetrically arranged at the bottom of the steel box girder body, lower laser positioners are arranged below the lower magnetic attraction positioning ruler assemblies, a bottom guiding and pushing mechanism is arranged in the center of the bottom of the steel box girder body, and the bottom guiding and pushing mechanism is connected with the steel box girder body. One end of the steel box girder body is provided with an end pushing device, the end pushing device is fixedly installed through an anchoring point, and an end magnetic attraction positioning ruler assembly is arranged at the position, located below the end pushing device, of the end of the steel box girder body. One side of the steel box girder body is provided with a horizontal laser locator matched with the end magnetic attraction locating rule component, and the steel box girder has the advantages that the steel box girder is wide in application range, a large number of complex supports do not need to be built, the steel box girder can be used for heavy, long and various materials which are commonly used in steel structure construction and need to be transported at high altitude, and the construction efficiency is improved. And the position of the steel box girder body can be effectively and accurately positioned, and adjustment is convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel box girder positioning, and more specifically, to a laser positioning and pushing system. Background Art

[0002] A steel box girder, also known as a steel plate box girder, is a common structural form for long-span bridges. It is generally used in bridges with larger spans. Because its appearance is like a box, it is called a steel box girder. Large steel structure bridges have gradually become the mainstream technology for highway construction. It generally consists of a top plate, a bottom plate, and a web, and has the advantages of good structural integrity, large torsional stiffness, and uniform transverse load distribution.

[0003] Currently, the installation of steel box girders is generally carried out on-site, and the steel main girder is gradually pushed into place through the jacking technology. The existing construction methods for the installation of high-altitude materials in the construction of steel box girders generally include: relying on large machinery for handling (there are safety hazards in the process of mechanical handling during cross-construction); using manual welding of clamping plates for positioning (the construction measure cost increases, the construction accuracy is not strict, and the efficiency is not high); erecting a full hall scaffold (the construction measure cost increases, and the installation and disassembly of the full hall scaffold).

[0004] In view of the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model

[0005] Aiming at the deficiencies in the prior art, the purpose of the utility model is to propose a laser positioning and pushing system.

[0006] To achieve the above purpose, the utility model is realized through the following technical solutions. A laser positioning and pushing system includes a steel box girder body. Symmetrically arranged at the bottom of the steel box girder body are lower magnetic adsorption positioning ruler assemblies. Below the lower magnetic adsorption positioning ruler assemblies is a lower laser locator. At the center of the bottom of the steel box girder body is a bottom guiding jacking mechanism. At one end of the steel box girder body is an end jacking device, which is fixedly installed through an anchor point. At the end of the steel box girder body, below the end jacking device, is an end magnetic adsorption positioning ruler assembly. On one side of the steel box girder body is a horizontal laser locator that matches the end magnetic adsorption positioning ruler assembly.

[0007] Preferably, traction rings are symmetrically arranged on both sides and one end of the steel box girder body. Electric hoists are connected to the traction rings through traction ropes, and the bottom ends of the electric hoists are fixedly installed through fixed mounting seats.

[0008] Preferably, both the lower magnetic adsorption positioning ruler assembly and the end magnetic adsorption positioning ruler assembly include ruler plates. Scale lines are arranged on the ruler plates. Adsorption magnets are symmetrically arranged on both sides of the ruler plates, and the ruler plates are adsorbed on the steel box girder body through the adsorption magnets.

[0009] Preferably, the bottom guiding and pushing mechanism includes a lower support frame, a pushing device body is installed on the top of the lower support frame, an upper mounting cross plate is connected to the top of the pushing device body through a fixing block, four groups of triangular connecting blocks are arranged between the fixing block and the upper mounting cross plate, and a guiding and supporting component is detachably installed on the upper mounting cross plate through mounting bolts.

[0010] Preferably, the guiding and supporting component includes a supporting fixed plate, a positioning block is integrally arranged at the center of the supporting fixed plate, a rotating shaft that movably penetrates through the positioning block is arranged inside the supporting fixed plate, and a driving motor connected to the rotating shaft is installed on the outer wall of one end of the supporting fixed plate.

[0011] Preferably, threaded areas with opposite thread directions are arranged on both sides of the positioning block on the rotating shaft, sliding connection blocks are connected to the threaded areas, guiding sliding grooves are symmetrically formed on the supporting fixed plate, the sliding connection blocks penetrate through the guiding sliding grooves and are connected to side positioning plates, side guiding wheels are movably connected to the side positioning plates through a first movable shaft, and a lower guiding wheel is movably connected to the positioning block through a second movable shaft.

[0012] The utility model provides a laser positioning and pushing system, and the beneficial effects are as follows:

[0013] By symmetrically arranging lower magnetic adsorption positioning ruler components at the bottom of the steel box girder body, and arranging a lower laser locator below the lower magnetic adsorption positioning ruler components, the laser emitted by the lower laser locator reaches the position of the lower magnetic adsorption positioning ruler components. The offset can be measured by irradiating the laser with the lower laser locator, and then using the bottom guiding and pushing mechanism and the end pushing device as the power source to implement power adjustment, greatly reducing the problems of possible mechanical injuries caused by personnel approaching and inaccurate adjustment amplitude. Through the cooperation of the end magnetic adsorption positioning ruler components and the horizontal laser locator, the horizontal positioning of the steel box girder body is realized. The utility model has a wide range of applications, does not require a large number of complex brackets to be built, and can be used for various heavy, long and diverse materials that need to be transported in the air during steel structure construction. It can effectively and accurately position the position of the steel box girder body and is convenient for adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0015] Figure 1 is the front view of a laser positioning and pushing system according to an embodiment of the present invention;

[0016] Figure 2 is a schematic structural diagram of a lower magnetic adsorption positioning ruler assembly in a laser positioning and pushing system according to an embodiment of the present invention;

[0017] Figure 3 is a schematic structural diagram of a bottom guiding and pushing mechanism in a laser positioning and pushing system according to an embodiment of the present invention;

[0018] Figure 4 is a schematic structural diagram of a guiding and supporting assembly in a laser positioning and pushing system according to an embodiment of the present invention.

[0019] In the figure:

[0020] 1. Steel box girder body; 2. Lower magnetic adsorption positioning ruler assembly; 3. Lower laser positioner; 4. Bottom guiding and pushing mechanism; 5. End pusher; 6. End magnetic adsorption positioning ruler assembly; 7. Horizontal laser positioner; 8. Traction ring; 9. Traction rope; 10. Electric hoist; 11. Fixed mounting seat; 12. Ruler plate; 13. Scale line; 14. Adsorption magnet; 15. Lower support frame; 16. Pusher body; 17. Fixed block; 18. Triangular connecting block; 19. Upper mounting cross plate; 20. Mounting bolt; 21. Guiding and supporting assembly; 22. Support fixing plate; 23. Positioning block; 24. Guiding chute; 25. Driving motor; 26. Rotating shaft; 27. Threaded area; 28. Sliding connection block; 29. Side positioning plate; 30. Side guiding wheel; 31. Lower guiding wheel. Specific embodiments

[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0022] Please refer to Figures 1-4, the present utility model provides a laser positioning and pushing system, including a steel box girder body 1. Symmetrically arranged at the bottom of the steel box girder body 1 are lower magnetic adsorption positioning ruler assemblies 2. Below the lower magnetic adsorption positioning ruler assemblies 2 is a lower laser locator 3. By symmetrically arranging the lower magnetic adsorption positioning ruler assemblies 2 at the bottom of the steel box girder body 1 and arranging the lower laser locator 3 below the lower magnetic adsorption positioning ruler assemblies 2, the laser emitted by the lower laser locator 3 reaches the position of the lower magnetic adsorption positioning ruler assemblies 2, and the offset can be measured by irradiating the laser with the lower laser locator 3. At the center of the bottom of the steel box girder body 1 is a bottom guiding and pushing mechanism 4. At one end of the steel box girder body 1 is an end pusher 5, which is fixedly installed through an anchor point. At the end of the steel box girder body 1 below the end pusher 5 is an end magnetic adsorption positioning ruler assembly 6. On one side of the steel box girder body 1 is a horizontal laser locator 7 that matches the end magnetic adsorption positioning ruler assembly 6. Using the bottom guiding and pushing mechanism 4 in cooperation with the end pusher 5 as the power source to implement power adjustment can greatly reduce the mechanical damage and inaccurate adjustment range that may be caused by personnel approaching. Through the cooperation of the end magnetic adsorption positioning ruler assembly 6 and the horizontal laser locator 7, the horizontal positioning of the steel box girder body 1 is achieved.

[0023] In one embodiment, please refer to the attached drawings of the specification Figure 2 As shown, traction rings 8 are symmetrically arranged on both sides and one end of the steel box girder body 1. An electric hoist 10 is connected to the traction rings 8 through traction ropes 9, and the bottom end of the electric hoist 10 is fixedly installed through a fixed mounting seat 11. By connecting the traction rings 8 with the traction ropes 9 and installing and positioning the electric hoist 10 through the fixed mounting seat 11, the lifting direction is stabilized by the traction force. Since the steel box girder is too large, local deviation of the lifting position is prevented.

[0024] In one embodiment, please refer to the attached drawings of the specification Figure 2 As shown, both the lower magnetic adsorption positioning ruler assembly 2 and the end magnetic adsorption positioning ruler assembly 6 include a ruler plate 12. Scale lines 13 are arranged on the ruler plate 12, and adsorption magnets 14 are symmetrically arranged on both sides of the ruler plate 12. The ruler plate 12 is adsorbed on the steel box girder body 1 through the adsorption magnets 14. The scale lines 13 arranged on the ruler plate 12 are used for positioning the steel box girder body 1.

[0025] In one embodiment, please refer to the attached drawings of the specification Figure 3As shown, the bottom guiding and pushing mechanism 4 includes a lower support frame 15. A pushing device body 16 is installed on the top of the lower support frame 15. The top of the pushing device body 16 is connected to an upper mounting cross plate 19 through a fixing block 17. Four groups of triangular connection blocks 18 are arranged between the fixing block 17 and the upper mounting cross plate 19. A guiding and supporting component 21 is detachably installed on the upper mounting cross plate 19 through mounting bolts 20. The pushing device body 16 drives the upper mounting cross plate 19 to rise, so that the guiding and supporting component 21 generates a jacking force. The installation bolts 20 facilitate disassembly and connection.

[0026] In one embodiment, please refer to the attached drawings of the specification Figure 4 As shown, the guiding and supporting component 21 includes a supporting fixed plate 22. A positioning block 23 is integrally arranged at the center of the supporting fixed plate 22. A rotating shaft 26 that penetrates through the positioning block 23 movably is arranged in the supporting fixed plate 22. A driving motor 25 connected to the rotating shaft 26 is installed on the outer wall of one end of the supporting fixed plate 22. Threaded areas 27 with opposite thread directions are arranged on both sides of the positioning block 23 on the rotating shaft 26. Sliding connection blocks 28 are connected to the threaded areas 27. Guiding sliding grooves 24 are symmetrically formed on the supporting fixed plate 22. The sliding connection blocks 28 penetrate through the guiding sliding grooves 24 and are connected to side positioning plates 29. Side guiding wheels 30 are movably connected to the side positioning plates 29 through a first movable shaft. Lower guiding wheels 31 are movably connected to the positioning block 23 through a second movable shaft. The driving motor 25 drives the rotating shaft 26 to rotate, so that the sliding connection blocks 28 on the threaded areas 27 are guided by the guiding sliding grooves 24, realizing the fitting of the side positioning plates 29 with both sides of the steel box girder body 1. The side guiding wheels 30 cooperate with the lower guiding wheels 31 to guide the translation of the steel box girder body 1.

[0027] In practical applications, lower magnetic adsorption positioning ruler assemblies 2 are symmetrically arranged at the bottom of the steel box girder body 1, and a lower laser locator 3 is arranged below the lower magnetic adsorption positioning ruler assemblies 2. The lower laser locator 3 emits laser light to reach the position of the lower magnetic adsorption positioning ruler assemblies 2. The offset can be measured by irradiating the laser light from the lower laser locator 3. Then, the bottom guiding and pushing mechanism 4 and the end pushing device 5 are used as power sources to implement power adjustment, greatly reducing the problems of mechanical injuries that may be caused by personnel approaching and inaccurate adjustment ranges. Through the cooperation of the end magnetic adsorption positioning ruler assembly 6 and the horizontal laser locator 7, the horizontal positioning of the steel box girder body 1 is realized. The utility model has a wide range of applications, does not require a large number of complex brackets to be built, and can be used for heavy, long and diverse materials that are commonly required to be transported in the air during steel structure construction. It can effectively and accurately position the steel box girder body 1 and is convenient for adjustment.

[0028] Although this specification is described in terms of embodiments, not every embodiment contains only one independent technical solution. This narrative style of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A laser positioning and pushing system, characterized in that: The invention comprises a steel box girder body (1), wherein a lower magnetic positioning ruler assembly (2) is symmetrically arranged at the bottom of the steel box girder body (1), a lower laser positioner (3) is arranged below the lower magnetic positioning ruler assembly (2), a bottom guide push mechanism (4) is arranged at the bottom center of the steel box girder body (1), an end pusher (5) is arranged at one end of the steel box girder body (1), and the end pusher (5) is fixedly installed through an anchor point, an end magnetic positioning ruler assembly (6) is arranged at the end of the steel box girder body (1) below the end pusher (5), and a horizontal laser positioner (7) matching the end magnetic positioning ruler assembly (6) is arranged on one side of the steel box girder body (1).

2. A laser positioning push system according to claim 1, characterized in that: Both sides and one end of the steel box girder body (1) are symmetrically provided with traction rings (8); the traction rings (8) are connected to electric hoists (10) via traction ropes (9); and the bottom end of the electric hoists (10) is fixedly mounted via a fixed mounting seat (11).

3. A laser positioning push system according to claim 2, characterized in that: The lower magnetic positioning ruler assembly (2) and the end magnetic positioning ruler assembly (6) both comprise a ruler plate (12), each of the ruler plates (12) being provided with scale lines (13), adsorption magnets (14) being symmetrically provided on both sides of the ruler plate (12), and the ruler plate (12) being adsorbed on the steel box girder body (1) via the adsorption magnets (14).

4. A laser positioning push system according to claim 3, characterized in that: The bottom guide push mechanism (4) comprises a lower support frame (15), a pusher body (16) is mounted on the top of the lower support frame (15), the top of the pusher body (16) is connected to an upper mounting cross plate (19) via a fixing block (17), four sets of triangular connecting blocks (18) are arranged between the fixing block (17) and the upper mounting cross plate (19), and a guide support assembly (21) is detachably mounted on the upper mounting cross plate (19) via mounting bolts (20).

5. A laser positioning push system according to claim 4, characterized in that: The guide support assembly (21) comprises a support fixing plate (22), a positioning block (23) being integrally arranged at the center of the support fixing plate (22), a rotating shaft (26) being arranged inside the support fixing plate (22) and movably passing through the positioning block (23), and a driving motor (25) connected to the rotating shaft (26) being mounted on an outer wall at one end of the support fixing plate (22).

6. A laser positioning push system according to claim 5, characterized in that: The rotating shaft (26) is provided with threaded areas (27) with opposite thread directions on both sides of the positioning block (23), and the threaded areas (27) are connected to sliding connection blocks (28). The supporting fixed plate (22) is symmetrically provided with guide grooves (24), and the sliding connection blocks (28) penetrate the guide grooves (24) and are connected to side positioning plates (29). The side positioning plates (29) are movably connected to side guide wheels (30) via a movable shaft 1, and the positioning block (23) is movably connected to a lower guide wheel (31) via a movable shaft 2.