Sliding guide body for saddle body of Wk type excavator

By designing a sliding guide body fixedly connected to the handle on the WK-10M3 electric shovel, the problem of electric shovel failure caused by the copper sleeve of the handle and the clamp being stressed and deformed is solved, and the effect of improving working efficiency and reducing labor intensity is achieved.

CN223017708UActive Publication Date: 2025-06-24BAOTOU IRON & STEEL (GROUP) CO LTD
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Patent Information

Application Number
CN202422174701.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-06-24
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The handle of the existing WK-10M3 electric shovel is easily dropped due to the excessive grinding of the copper sleeve and the deformation of the clamp under stress, resulting in the failure and shutdown of the electric shovel, which increases the maintenance labor intensity and waste of spare parts.

Method used

A Wk-type excavator saddle body sliding guide body is designed, and the L-shaped guide plate is fixedly connected to the handle, and it is passed through the shovel rod and guided it to reduce the bias grinding of the copper sleeve and the forward slide.

Benefits of technology

It effectively reduces the grinding of the copper sleeve and the front slide, reduces the frequency of the outer recess and the clamp deformation of the clamp, extends the normal use time of the electric shovel, improves the working efficiency and reduces the labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a Wk type excavator saddle body sliding guide body, which relates to the technical field of field protection of surface mining machinery electric shovels, and comprises a shovel rod, a driving motor and an L-shaped guide plate, and the driving shovel rod is used for driving a bucket to work; the driving motor is used for stretching the shovel rod; the L-shaped guide plate is used for being fixedly connected with a handle, the L-shaped guide plate is used for enabling a long-distance belt to penetrate through and guiding the shovel rod, the structure is simple, use is convenient, the working efficiency is effectively improved, and the labor intensity is effectively reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of on-site protection of electric shovels in open-pit mines, and particularly relates to a sliding guide body for the saddle body of a Wk-type excavator. Background Technique

[0002] At present, the WK-10M3 electric shovel is one of the main excavation equipment in the Baiyun Iron Mine stope. There are 9 WK-10M3 electric shovels in the Baiyun Iron Mine, including 6 in the main mine and 3 in the east mine. Since the WK-10M3 electric shovel equipment was put into use, the wk-10m 3 The scientific name of the handle of the electric shovel is the saddle body, which we commonly call the handle. The function of the handle is to ensure that the shovel rod does not bounce up and down or swing left and right during operation. It is one of the important components of the push-pull mechanism. If the handle falls off, the shovel rod will not be able to work properly. In previous years, the handle often fell to the ground. The handle of the Wk-10 type excavator is different from that of the wk-4 and wk-20 type excavators. It is not a box-type structure but a semi-open structure. It relies on the handle copper sleeve to sleeve on the push-pull large shaft, and the clamp on the push-pull large shaft prevents the handle from slipping out and falling off the push-pull large shaft. Because only the handle copper sleeve supports the handle in the semi-open structure, the handle will swing left and right under the action of inertia when the electric shovel rotates. When swinging, the force is transmitted to the handle copper sleeve, and the symmetric stress points of the copper sleeve become thinner after being impacted for a long time. After becoming thinner, the copper sleeve gradually undergoes eccentric wear when rotating on the push-pull large shaft. When the eccentric wear amount of the copper sleeve gradually increases, it can be directly seen that the handle falls outward. After falling outward, the handle first gives an outward pressure to the handle clamp, causing the clamp to deform. When the pressure is large, the clamp screw will be broken and the clamp will fall off. If not discovered in time, the handle will fall to the ground. Without the clamp, the handle will fall to the ground after five working cycles of the electric shovel, resulting in the shutdown of the electric shovel due to a malfunction. Therefore, after it is found that the copper sleeve is severely eccentrically worn, it must be replaced in time to prevent the handle from falling to the ground. However, the eccentrically worn copper sleeve has not reached the normal service life of the copper sleeve, resulting in waste of spare parts. Secondly, after the handle falls outward, the clearance of the positive slide plate becomes larger, and pads must be added to the positive slide plate. However, after adding the pads, the handle falls outward more severely, resulting in a smaller contact surface between the positive slide plate and the shovel rod, and the positive slide plate undergoes eccentric wear. Grooves will be worn out on the contact surface between the positive slide plate and the edge of the shovel rod, and the positive slide plate will also be used up to the limit in advance. This requires the electric shovel driver to conduct spot checks and replace the worn parts, increasing the cumbersome maintenance procedures and the labor intensity. In order to improve the operation efficiency and reduce the labor intensity, we have carried out technical improvements to change the current situation of difficult sliding guidance of the electric shovel. Content of the Utility Model

[0003] The purpose of the utility model is to provide a sliding guide body for the saddle body of a Wk-type excavator to solve the problems existing in the above-mentioned prior art. The structure is simple, easy to use, effectively improves the operation efficiency, and effectively reduces the labor intensity.

[0004] To achieve the above purpose, the utility model provides the following scheme:

[0005] The utility model provides a sliding guide body for the saddle body of a Wk-type excavator, which comprises a shovel rod, a driving motor and an L-shaped guide plate. The shovel rod is used to drive the bucket to work; the driving motor is used to extend and retract the shovel rod; the L-shaped guide plate is used to be fixedly connected with the handle, and the L-shaped guide plate is used to enable the shovel rod to pass through and can guide the shovel rod.

[0006] Preferably, the L-shaped guide plate comprises a guide plate body, a trapezoidal guide plate, a connecting plate and a plurality of rolling members. The trapezoidal guide plate is fixedly connected to the top of the guide plate body, and the guide plate body and the trapezoidal guide plate form an L-shaped structure. The connecting plate is used to be arranged on the side of the trapezoidal guide plate away from the guide plate body, and the side of the connecting plate away from the trapezoidal guide plate is used to be fixedly connected with the handle. The rolling members are used to be rotatably connected with the connecting plate and rollingly connected with the side of the shovel rod away from the guide plate body.

[0007] Preferably, the rolling members comprise rotary guide pins and limit members. The connecting plate is provided with a plurality of guide holes. The first end of one rotary guide pin is used to pass through one guide hole and then rollingly connect with the shovel rod. The limit member is fixedly connected to the side of the connecting plate away from the rotary guide pin to limit the second end of the rotary guide pin from moving in the direction away from the first end of the rotary guide pin.

[0008] Preferably, a pin cap is arranged at the first end of the rotary guide pin, and the diameter of the pin cap is larger than the diameter of the guide hole.

[0009] Preferably, the limit member comprises two fixing pieces and a retaining pin. The fixing pieces are vertically fixed to the connecting plate and arranged on both sides of the guide hole. Both sides of the retaining pin are fixedly connected to one fixing piece and arranged above the pin cap.

[0010] Preferably, a gap is arranged between the retaining pin and the pin cap.

[0011] Preferably, a gap is arranged between the fixing piece and the pin cap.

[0012] The utility model has achieved the following technical effects compared with the prior art:

[0013] The utility model provides a sliding guide body for the saddle body of a Wk-type excavator. By arranging the L-shaped guide plate to guide the shovel rod, it can effectively reduce the eccentric wear of the copper sleeve of the handle, the eccentric wear of the positive slide plate, the outward inclination of the handle, the force deformation of the clamp and the labor intensity of replacing the handle when it falls to the ground, and improve the operation efficiency. Description of the Drawings

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0015] Figure 1 Structural schematic diagram of the saddle body sliding guide of the Wk type excavator provided by the present invention;

[0016] Figure 2 For Figure 1 Partial enlarged view of;

[0017] In the figure: 1, shovel rod; 2, L-shaped guide plate; 3, drive motor; 4, trapezoidal guide plate; 5, connecting plate; 6, guide hole; 7, rotating guide pin; 8, fixing piece; 9, retaining pin. Specific implementation manner

[0018] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.

[0019] The purpose of the present invention is to provide a saddle body sliding guide of the Wk type excavator, to solve the problems existing in the above-mentioned prior art, with simple structure, convenient use, effectively improving the operation efficiency and effectively reducing the labor intensity.

[0020] To make the above-mentioned objects, features and advantages of the present invention more obvious and understandable, the present invention will be further described in detail below with reference to the drawings and specific implementation manners.

[0021] The present invention provides a saddle body sliding guide of the Wk type excavator, as Figures 1-2 shown, including: shovel rod 1, drive motor 3 and L-shaped guide plate 2. The shovel rod 1 is used to drive the bucket to work; the drive motor 3 is used to extend and retract the shovel rod 1; the L-shaped guide plate 2 is used to be fixedly connected with the handle and is used to allow the shovel rod to pass through and can guide the shovel rod 1.

[0022] In a preferred embodiment, the L-shaped guide plate 2 includes a guide plate body, a trapezoidal guide plate 4, a connecting plate 5, and a plurality of rolling members. The trapezoidal guide plate 4 is fixedly connected to the top of the guide plate body, and the guide plate body and the trapezoidal guide plate 4 form an L-shaped structure. The connecting plate 5 is used to be arranged on the side of the trapezoidal guide plate 4 away from the guide plate body, and the side of the connecting plate 5 away from the trapezoidal guide plate 4 is used to be fixedly connected to the handle. The rolling members are used to be rotatably connected to the connecting plate 5 and rollingly connected to the side of the shovel rod 1 away from the guide plate body.

[0023] In a preferred embodiment, the rolling members include a rotating guide pin 7 and a limiting member. The connecting plate 5 is provided with a plurality of guide holes 6. The first end of a rotating guide pin 7 is used to pass through a guide hole 6 and then rollingly connect to the shovel rod 1. The limiting member is fixedly connected to the side of the connecting plate 5 away from the rotating guide pin 7 to limit the second end of the rotating guide pin 7 from moving in the direction away from the first end of the rotating guide pin 7. The rotating guide pin 7 makes the guiding smoother, uses the side force to balance the situation of one-sided force, and can also slide at the side at all times to reduce the wear on the side of the shovel rod 1, so as to ensure the normal use of each component on the vehicle and reduce wear.

[0024] In a preferred embodiment, the first end of the rotating guide pin 7 is provided with a pin cap, and the diameter of the pin cap is larger than the diameter of the guide hole 6. The structure is simple.

[0025] In a preferred embodiment, the limiting member includes two fixing pieces 8 and a retaining pin 9. The fixing pieces 8 are vertically fixed to the connecting plate 5 and arranged on both sides of the guide hole 6. Both sides of the retaining pin 9 are fixedly connected to a fixing piece 8 and arranged above the pin cap. The structure is simple and convenient to manufacture.

[0026] In a preferred embodiment, there is a gap between the retaining pin 9 and the pin cap, and there is a gap between the fixing piece 8 and the pin cap. And there must be a certain gap. The on-site environment is harsh to prevent jamming.

[0027] Installation process: In each operation, after the electric shovel is parked in place, lower the saddle body of the excavator to the lowest position. When it is at the lowest point, measure that the available length of the handle is 720 mm. Use a steel plate with a length of 700, a width of 150 mm, and a thickness of 50 mm as the base, drill holes with a center distance of 209.5 mm, and the hole diameter is 81 mm. Use a round steel with a diameter of 80 mm and a length of 500 mm as the rolling pin shaft. To prevent the rolling pin shaft from slipping out, use a 20 mm thick iron plate as the seat of the retaining pin 9, use a pin shaft with a diameter of 30 mm and a length of 186 mm as the retaining pin 9. After preparing the above materials, start the installation. Cut a groove on one long side of the connecting plate 5, align the wide side with the back of the handle, and keep the plane horizontal with the handle, and then weld. After welding, install the handle, install the rotating guide pin 7, weld the fixing piece 8 and the retaining pin 9, and after installing the retaining pin 9. Then the equipment can be started and used.

[0028] In the present utility model, specific examples are used to illustrate the principle and implementation manner of the present utility model. The description of the above embodiments is only used to help understand the method and its core idea of the present utility model; at the same time, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present utility model.

Claims

1. A Wk type excavator saddle body sliding guide body, characterized in that: include: A shovel bar, which is used to drive the bucket to work; A drive motor, the drive motor is used to extend and retract the shovel rod; as well as An L-shaped guide plate is used for being fixedly connected to the handle, and the L-shaped guide plate is used for allowing the shovel rod to pass through and can guide the shovel rod.

2. The Wk type excavator saddle body sliding guide body according to claim 1, characterized in that: The L-shaped guide plate includes a guide plate body, a trapezoidal guide plate, a connecting plate and a plurality of rolling members, the trapezoidal guide plate is fixedly connected to the top of the guide plate body, and the guide plate body and the trapezoidal guide plate form an L-shaped structure, the connecting plate is used to be arranged on a side of the trapezoidal guide plate away from the guide plate body, and the side of the connecting plate away from the trapezoidal guide plate is used to be fixedly connected to the handle, and the rolling member is used to be rotatably connected to the connecting plate and rollingly connected to the side of the shovel rod away from the guide plate body.

3. The Wk type excavator saddle body sliding guide body according to claim 2, characterized in that: The rolling member includes a rotating guide pin and a limiting member. The connecting plate is provided with a plurality of guide holes. The first end of a rotating guide pin is used to be rollingly connected to the shovel rod after passing through one of the guide holes. The limiting member is fixedly connected to a side of the connecting plate away from the rotating guide pin to limit the second end of the rotating guide pin from moving in a direction away from the first end of the rotating guide pin.

4. The Wk type excavator saddle body sliding guide body according to claim 3, characterized in that: A pin cap is provided at the first end of the rotation guide pin, and the diameter of the pin cap is larger than the diameter of the guide hole.

5. The Wk type excavator saddle body sliding guide body according to claim 4, characterized in that: The limiting member includes two fixing plates and a stop pin. The fixing plates are vertically fixed to the connecting plate and are arranged on both sides of the guide hole. The two sides of the stop pin are respectively fixedly connected to one of the fixing plates and are arranged above the pin cap.

6. The Wk type excavator saddle body sliding guide body according to claim 5, characterized in that: A gap is arranged between the stop pin and the pin cap.

7. The Wk type excavator saddle body sliding guide body according to claim 6, characterized in that: A gap is arranged between the fixing plate and the pin cap.