Independent working type dobby dig-anchor machine

By designing an independent working multi-arm anchor excavator and integrating a flexible support system and anchor drilling set, the existing anchor excavator is solved and efficient and safe tunnel boring and support are achieved.

CN223018617UActive Publication Date: 2025-06-24HEBEI JINGLONG INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202421916466.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-24
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing two-arm anchor machine has shortcomings in improving the excavation and support efficiency, and cannot meet the needs of rapid support for coal mine tunnels.

Method used

An independent working multi-arm anchor machine is designed, integrating the body part, walking mechanism, temporary support part and rear support part, and has flexible support operation capabilities. It can work simultaneously or independently to realize temporary support of the top plates of two rows of tunnels.

Benefits of technology

It improves the efficiency of excavation and support, reduces the labor intensity of workers, enhances safety, and can meet the needs of rapid support technology for tunneling of "one excavation and two anchors".

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an independent working type dobby dig-bolter, which relates to the technical field of dig-bolter, and comprises a body part, a traveling mechanism, a temporary support part and a rear support part, the body part is arranged on the traveling mechanism, the temporary support part and the rear support part are arranged on the body part, and at least one pair of anchor rod drill units is movably arranged on two sides of the body part. The jumbolter can move in the walking direction and the vertical direction. According to the independent working platform type six-arm driving and bolting machine, the flexibility of supporting operation is high, the top slope anchor rod and anchor cable drilling machines on the left side and the right side can work simultaneously or independently, the temporary supporting system can support two rows of roadway top plates together, and under the condition that the driving and bolting machine body is not moved, the working efficiency is greatly improved. The supporting system can complete supporting operation of two rows of top slope anchor rods and anchor cables, the labor intensity of workers is low, the tunneling and supporting efficiency is greatly improved, the safety is improved, and the requirement of a one-tunneling two-anchoring roadway tunneling rapid supporting process can be met.
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Description

Technical Field

[0001] The utility model relates to the technical field of roadheader-anchoring machines, in particular to an independent working multi-arm roadheader-anchoring machine. Background Technique

[0002] Due to different geological conditions in underground coal mines, there are various tunneling processes, such as "one tunneling and one anchoring", "one tunneling and two anchorings", "one tunneling and three anchorings", and "long tunneling and long anchoring with large step distance".

[0003] Due to the requirements of safety management, production management and cost management in underground coal mines, the transportation system also adopts intermittent transportation during production shifts. To improve the tunneling efficiency, the "one tunneling and two anchorings" method is adopted for coal mine roadway tunneling. At the same time, because the roof conditions of coal mine roadways are relatively poor, all temporary supports must be carried out in a timely manner after the roadway tunneling is completed.

[0004] At present, the equipment to solve this problem is a two-arm roadheader-anchoring machine. The two-arm roadheader-anchoring machine only solves the safety problem and reduces the manual labor intensity. In terms of efficiency, compared with the existing roadheader and single-body bolt drilling machine, the efficiency is still reduced. In order to take into account the intermittent transportation of the transportation system and the timely support of the roadway roof, there is an urgent need for a multi-arm roadheader-anchoring machine in coal mines with a flexible support system, convenient operation and high tunneling and support efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to provide an independent working multi-arm roadheader-anchoring machine to solve the problems existing in the above-mentioned prior art, integrate multiple roadheader-anchoring machines and support systems into one body, with convenient and flexible support operation and high tunneling and support efficiency.

[0006] To achieve the above purpose, the utility model provides the following scheme:

[0007] The utility model provides an independent working multi - boom roadheader - bolter, which comprises a main body part, a traveling mechanism, a temporary support part and a rear support part. The main body part is arranged on the traveling mechanism, the temporary support part and the rear support part are arranged on the main body part, and at least one pair of bolter drill units are movably arranged on both sides of the main body part. The bolter drill can move along the traveling direction and the vertical direction. The utility model provides an independent working multi - boom roadheader - bolter, which comprises a main body part, a traveling mechanism, a temporary support part and a rear support part. The main body part is arranged on the traveling mechanism, the temporary support part and the rear support part are arranged on the main body part, and at least one pair of bolter drill units are movably arranged on both sides of the main body part. The bolter drill can move along the traveling direction and the vertical direction. The six - boom roadheader - bolter with an independent working platform of the utility model has strong flexibility in support operations. The roof - side bolter and cable - bolter on the left and right sides can work simultaneously or independently. The temporary support system can support the roof of two rows of roadways together. Without moving the body of the roadheader - bolter, the support system can complete the support operations of the roof - side bolter and cable - bolter of two rows. The labor intensity of workers is low, the tunneling and support efficiency is greatly improved, the safety is improved, and the requirements of the rapid support technology for "one tunneling and two bolting" roadway tunneling can be met.

[0008] Preferably, the traveling mechanism is a crawler - type traveling mechanism. The middle part of the main body part is fixedly connected with the temporary support part, and the rear lower part is connected with the rear support part.

[0009] Preferably, a cutting part and a scraper plate part are arranged at the front end of the main body part, a hydraulic system is arranged in the middle part of the main body part, and a transportation part, a waterway system and an electric control system are arranged at the rear end of the main body part.

[0010] Preferably, the temporary support part comprises a fixed base, a telescopic boom, a lifting oil cylinder and a support platform. The lower end of the fixed base is fixedly connected with the main body part by bolts, and the upper end is hinged with the lower end of the telescopic boom. The upper end of the telescopic boom is hinged with the support platform. One end of the lifting oil cylinder is hinged with the main body part, and the other end is hinged with the middle part of the outer shell of the telescopic boom.

[0011] Preferably, the support platform comprises a transverse telescopic rod and a longitudinal telescopic rod. A pair of longitudinal telescopic rods are symmetrically connected to both ends of the transverse telescopic rod, and the transverse telescopic rod is hinged with the end part of the telescopic boom.

[0012] Preferably, the bolter drill unit comprises a pair of transverse telescopic arms and two pairs of top bolter drills. The transverse telescopic arms are respectively horizontally arranged on both sides of the front end of the main body part, and a pair of top bolter drills are connected to the end part of each transverse telescopic arm through a two - dimensional motion platform.

[0013] Preferably, a working platform is connected to the two-dimensional moving platform, the top bolting rigs are symmetrically arranged on the two-dimensional moving platform, a rotary oil cylinder is arranged between the end of the transverse telescopic arm and the two-dimensional moving platform, and the width of the working platform is greater than the distance between the two top bolting rigs.

[0014] Preferably, the bolting rig unit further includes a sliding assembly, a lifting mechanism and side bolting rigs. The sliding assemblies are symmetrically and horizontally arranged on both sides of the middle of the body part. Each sliding assembly is provided with a lifting mechanism, and one side of the lifting mechanism is connected to the side bolting rig through a rotary oil cylinder.

[0015] Preferably, the sliding assembly includes a slide rail, a slide plate and a driving mechanism. The slide plate is slidably arranged on the slide rail through the driving mechanism, and the lifting mechanism is arranged on the slide plate.

[0016] Preferably, the other side of the lifting mechanism is connected to a working platform, and a guardrail is arranged on the working platform.

[0017] The utility model has achieved the following technical effects compared with the prior art:

[0018] The independent working platform type six-arm tunneling and bolting machine of the utility model has strong flexibility in supporting operations. The top and side bolting and cable bolting rigs on the left and right sides can work simultaneously or independently. The temporary support system can support the roof of two rows of roadways together. Without moving the body of the tunneling and bolting machine, the support system can complete the support operations of two rows of top and side bolting and cable bolting. The labor intensity of workers is low, the tunneling and support efficiency is greatly improved, the safety is improved, and the rapid support process requirements of "one tunneling and two bolting" roadway tunneling can be met. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0020] Figure 1 It is a schematic structural diagram of the independent working type multi-arm tunneling and bolting machine in the contracted state in the embodiment of the present invention;

[0021] Figure 2 It is a top view of the independent working type multi-arm tunneling and bolting machine in the contracted state in the embodiment of the present invention;

[0022] Figure 3 It is a schematic structural diagram of the independent working type multi-arm tunneling and bolting machine in the extended state in the embodiment of the present invention;

[0023] Figure 4 It is a top view of the extended state of the independent working type multi-boom roadheader-anchor rig in the embodiment of the present utility model;

[0024] Figure 5 It is a schematic structural diagram of the temporary support part in the embodiment of the present utility model;

[0025] Figure 6 It is a schematic connection structure diagram of the top bolter in the embodiment of the present utility model;

[0026] Figure 7 It is a schematic connection structure diagram of the side bolter in the embodiment of the present utility model;

[0027] Figure 8 It is a schematic structural diagram of the left and right limit mechanisms in the temporary support part of the embodiment of the present utility model;

[0028] Figure 9 It is a schematic structural diagram of the front and rear limit mechanisms in the temporary support part of the embodiment of the present utility model;

[0029] In the figure: 1 - cutting part, 2 - scraper plate part, 3 - body part, 4 - transverse telescopic arm, 5 - top bolter, 51 - two-dimensional moving platform, 52 - tipping oil cylinder, 53 - working platform, 54 - slewing oil cylinder, 6 - side bolter, 61 - lifting mechanism, 62 - slide rail, 63 - slide plate, 64 - driving mechanism, 7 - temporary support part, 71 - fixed base, 72 - telescopic support arm, 73 - lifting oil cylinder, 74 - transverse telescopic rod, 75 - longitudinal telescopic rod, 76 - triangular limit seat, 77 - buffer spring, 8 - transportation part, 9 - rear support part, 10 - traveling mechanism, 11 - electric control system, 12 - hydraulic system, 13 - waterway system. Specific embodiments

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] The purpose of the present utility model is to provide an independent working type multi-boom roadheader-anchor rig to solve the problems existing in the prior art, integrate multiple roadheader-anchor rigs and support systems into one, make the support operation convenient and flexible, and improve the tunneling and support efficiency.

[0032] To make the above objects, features, and advantages of the present utility model more obvious and understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0033] As shown Figures 1 to 9 in the figure, in this embodiment, an independent working type multi-arm tunneling and bolting machine is provided, which includes a main body part 3, a traveling mechanism 10, a temporary support part 7 and a rear support part 9. The main body part 3 is arranged on the traveling mechanism 10, the temporary support part 7 and the rear support part 9 are arranged on the main body part 3, and at least a pair of bolt drilling units are movably arranged on both sides of the main body part 3, and the bolt drilling machine can move along the traveling direction and the vertical direction.

[0034] As an alternative solution, in this embodiment, the traveling mechanism 10 is a crawler traveling mechanism, the middle part of the main body part 3 is fixedly connected with the temporary support part 7, and the rear lower part is connected with the rear support part 9. In this embodiment, for the temporary support part 7, the temporary support is a support erected to prevent the roof from caving before the permanent support is erected. It can also restrain and control the deformation of the surrounding rock, enhance the stability of the surrounding rock, prevent cave-ins, and ensure the safety of construction operations; the rear support part 9 can adopt a conventional structure, which is used to reduce the vibration of the machine body during cutting, improve the working stability and prevent the machine body from sliding laterally, and also plays a role in supporting the fuselage when the roadway floor is soft and the equipment sinks, and supporting the fuselage when overhauling the crawler of the equipment. Lifting supports are respectively installed on both sides of the rear support bracket, and the support is realized by using an oil cylinder.

[0035] As an alternative solution, in this embodiment, a cutting part 1 and a scraper plate part 2 are arranged at the front end of the main body part 3, a hydraulic system 12 is arranged in the middle of the main body part 3, and a transportation part 8, a waterway system 13 and an electric control system 11 are arranged at the rear end of the main body part 3. In this embodiment, the main body part 3, the cutting part 1 and the scraper plate part 2 are all conventional structures in the art, and the hydraulic system 12, the waterway system 13 and the electric control system 11 are all conventional setting systems in the art to ensure the normal operation of each hydraulic structure and driving structure. The waterway system can cool the cutting head during tunneling, reduce dust during tunneling, cool the cutting motor, cool the drill bit during support, discharge slag during support drilling, and cool the hydraulic oil of the hydraulic system when the tunneling and bolting machine is working.

[0036] As an alternative solution, in this embodiment, the temporary support part 7 includes a fixed base 71, a telescopic arm 72, a lifting oil cylinder 73 and a support platform. The lower end of the fixed base 71 is fixedly connected with the main body part 3 by bolts, and the upper end is hinged with the lower end of the telescopic arm 72. The upper end of the telescopic arm 72 is hinged with the support platform, and one end of the lifting oil cylinder 73 is hinged with the main body part 3 and the other end is hinged with the middle part of the outer shell of the telescopic arm 72. Among them, the telescopic arm 72 is a three-stage telescopic hydraulic cylinder.

[0037] As an alternative, in this embodiment, the support platform includes a horizontal telescopic rod 74 and a vertical telescopic rod 75. A pair of vertical telescopic rods 75 are symmetrically connected to both ends of the horizontal telescopic rod 74, and the horizontal telescopic rod 74 is hinged to the end of the telescopic support arm 72. The support platform in this embodiment can achieve the simultaneous support of two rows of anchor mesh steel strips and the temporary support in the width direction of the roadway roof through the telescopic rods. Among them, a left-right limiting mechanism and a front-back limiting mechanism are provided below the horizontal telescopic rod 74. The left-right limiting mechanism includes a triangular limiting seat 76 and two buffer springs 77. The triangular limiting seat 76 is hinged to the hinge seat at the lower end of the horizontal telescopic rod 74 through a pin shaft, and the flat plate on the hinge seat is swing-connected to the triangular limiting seat 76, thereby realizing the left-right swing limit; the front-back limiting mechanism also includes a triangular limiting seat 76. The triangular limiting seat 76 is arranged in the square pipe sleeve of the horizontal telescopic rod 74, and the lower end plane of the vertical telescopic rod 75 is swing-connected to the triangular limiting seat 76, thereby realizing the front-back swing limit. Generally, the swing angles of the left-right limiting mechanism and the front-back limiting mechanism are 5°-30°, and can be adjusted adaptively to the rock wall surface.

[0038] As an alternative, in this embodiment, the bolt drilling rig includes a pair of horizontal telescopic arms 4 and two pairs of top bolt drills 5. When the two pairs of top bolt drills are used in a group, the left-right horizontal movement distance is short, the structure is compact, and at the same time, the support coverage range is large, and it is suitable for a wide range of roadway widths and heights. The horizontal telescopic arms 4 are respectively horizontally arranged on both sides of the front end of the main body 3. A pair of top bolt drills 5 are connected to the end of each horizontal telescopic arm 4 through a two-dimensional motion platform 51. The top bolt drill 5 can vertically move up and down and horizontally move left and right through the two-dimensional motion platform 51 and the horizontal telescopic arm 4, thereby realizing the vertical lifting and left-right horizontal movement of the two pairs of top bolt drills. The two top bolt drills 5 can simultaneously perform bolt and cable support operations in parallel, and can also perform bolt and cable support operations independently.

[0039] As an alternative, in this embodiment, a working platform 53 is connected to the two-dimensional moving platform 51. Specifically, a tipping oil cylinder 52 is hinged between the bottom of the working platform 53 and the two-dimensional moving platform 51, and one side guardrail of the working platform 53 is hinged to the column on the two-dimensional moving platform 51. Thus, the working platform 53 can be folded by the tipping oil cylinder 52. The top roof bolters 5 are symmetrically arranged on the two-dimensional moving platform 51. A rotary oil cylinder 54 is provided between the end of the transverse telescopic arm 4 and the two-dimensional moving platform 51. The width of the working platform 53 is greater than the distance between the two top roof bolters 5. The top roof bolters 5 can be rotated 180° left and right by the rotary oil cylinder 54. When the top roof bolters 5 are rotated to coincide with the transverse telescopic arm 4 in sequence, it is in the retracted position, and when the top roof bolters 5 are rotated to be perpendicular to the transverse telescopic arm 4, it is in the deployed position. The retraction and deployment are achieved by the action of the telescopic arm. The working positions usually have two fixed positions of 0° and 180°, and the intermediate angles are not used.

[0040] As an alternative, in this embodiment, the roof bolter unit further includes a sliding assembly, a lifting mechanism 61 and side wall roof bolters 6. The sliding assemblies are symmetrically and horizontally arranged on both sides of the middle of the body part 3. Each sliding assembly is provided with a lifting mechanism 61. One side of the lifting mechanism 61 is connected to the side wall roof bolter 6 through a rotary oil cylinder 54. The side wall roof bolters 6 can move back and forth and up and down through the sliding assembly and the lifting mechanism 61 to carry out multi-row side wall roof bolt and cable bolt support. This embodiment provides an independent working platform type six-arm roadheader-anchor rig with strong flexibility in support operations. The top and side wall roof bolt and cable bolt drills on both the left and right sides can work simultaneously or independently. The temporary support system can support the roof of two rows of roadways together. Without moving the body of the roadheader-anchor rig, the support system can complete the support operation of two rows of top and side wall roof bolts and cable bolts, with low labor intensity of workers and high support efficiency, which can meet the requirements of the rapid support process of "one excavation and two bolting" roadway tunneling.

[0041] As an alternative, in this embodiment, the sliding assembly includes a slide rail 62, a slide plate 63 and a driving mechanism 64. The slide plate 63 is slidably arranged on the slide rail 62 through the driving mechanism 64, and the lifting mechanism 61 is arranged on the slide plate 63. Among them, the driving mechanism 64 is a telescopic oil cylinder, and the lifting mechanism 61 is a speed multiplier oil cylinder, which drives the double cylindrical guide rail to move up and down. A first-stage speed multiplier front and rear sliding mechanism is provided on the slide plate 63, and the lifting mechanism 61 is arranged on the first-stage speed multiplier front and rear sliding mechanism.

[0042] As an alternative, in this embodiment, the other side of the lifting mechanism 61 is connected to a working platform 53, and a guardrail is arranged on the working platform 53. One side bottom of the working platform 53 is hinged to the slide plate 63, so that the working platform 53 can be manually folded and unfolded. The folded state is the retracted position, which is convenient for the tunneling operation of the roadheader-anchor rig, and the unfolded state is the working position, which is convenient for personnel to carry out support operations.

[0043] In the temporary support section 7 of this embodiment during temporary support, the main body section 3 of the roadheader can be fixed in place, and each top bolter 5 and rib bolter 6 can simultaneously and parallelly perform bolt and cable support operations, or can independently perform bolt and cable support operations; the drill boom adopts an independent working platform 53, and the support operation has strong flexibility; the temporary support system can support the roof of two rows of roadways together, and the support system can complete the bolt and cable support operations for the top and rib of two rows with the roadheader body remaining stationary; the labor intensity of workers is low, the support efficiency is high, and it can meet the requirements of the rapid support technology for "one excavation and two bolting" roadway driving.

[0044] Specific examples are applied in this utility model to expound the principle and implementation mode of this utility model. The description of the above embodiments is only used to help understand the method and its core idea of this utility model; at the same time, for those of ordinary skill in the art, according to the idea of this utility model, there will be changes in the specific implementation mode and application scope. In summary, the content of this specification should not be construed as a limitation to this utility model.

Claims

1. An independent working multi-arm bolter miner, characterized by: It includes a main body, a walking mechanism, a temporary support part and a rear support part. The main body is arranged on the walking mechanism, and the temporary support part and the rear support part are arranged on the main body. At least one pair of anchor drilling rigs are also movably arranged on both sides of the main body. The anchor drilling rig can move along the walking direction and the vertical direction.

2. The independent working multi-arm bolter miner according to claim 1, characterized in that: The walking mechanism is a crawler-type walking mechanism, the temporary supporting part is fixedly connected to the middle part of the main body, and the rear lower part is connected to the rear supporting part.

3. The independent working multi-arm bolter miner according to claim 1, characterized in that: The front end of the main body is provided with a cutting part and a shovel plate part, the middle part of the main body is provided with a hydraulic system, and the rear end of the main body is provided with a transport part, a waterway system and an electric control system.

4. The independent working multi-arm bolter miner according to claim 1, characterized in that: The temporary support part includes a fixed base, a telescopic arm, a lifting cylinder and a support platform. The lower end of the fixed base is fixedly connected to the main body by bolts, and the upper end is hinged to the lower end of the telescopic arm. The upper end of the telescopic arm is hinged to the support platform. One end of the lifting cylinder is hinged to the main body, and the other end is hinged to the middle part of the outer shell of the telescopic arm.

5. The independent working multi-arm bolter miner according to claim 4, characterized in that: The support platform comprises a transverse telescopic rod and a longitudinal telescopic rod, two ends of the transverse telescopic rod are symmetrically connected with a pair of longitudinal telescopic rods, and the transverse telescopic rod is hinged to the end of the telescopic support arm.

6. The independent working multi-arm bolter miner according to claim 1, characterized in that: The anchor drill group includes a pair of transverse telescopic arms and two pairs of top anchor drills. The transverse telescopic arms are horizontally arranged on both sides of the front end of the main body, and the end of each transverse telescopic arm is connected to a pair of top anchor drills through a one- and two-dimensional motion platform.

7. The independent working multi-arm bolter miner according to claim 6, characterized in that: A working platform is connected to the two-dimensional motion platform, the top anchor drilling rig is symmetrically arranged on the two-dimensional motion platform, a rotating cylinder is arranged between the end of the transverse telescopic arm and the two-dimensional motion platform, and the width of the working platform is greater than the distance between the two top anchor drilling rigs.

8. The independent working multi-arm bolter miner according to claim 6, characterized in that: The anchor drilling rig group also includes a sliding component, a lifting mechanism and a side anchor drilling rig. The sliding components are symmetrically and horizontally arranged on both sides of the middle part of the main body. Each sliding component is provided with a lifting mechanism, and one side of the lifting mechanism is connected to the side anchor drilling rig through a rotating cylinder.

9. The independent working multi-arm bolter miner according to claim 8, characterized in that: The sliding assembly comprises a slide rail, a slide plate and a driving mechanism. The slide plate is slidably arranged on the slide rail through the driving mechanism, and the lifting mechanism is arranged on the slide plate.

10. The independent working multi-arm bolter miner according to claim 8, characterized in that: The other side of the lifting mechanism is connected to a working platform, and a guardrail is arranged on the working platform.

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