Separated combined type tunnel widening section trolley
By designing a split-combined tunnel widening section trolley, the decomposition and reorganization of the disassembled connection and top mold assembly is used to solve the problem of poor stability of the existing widenating section trolley frame, achieving balance and stability of the trolley when moving, and enhancing safety.
Patent Information
- Application Number
- CN202422134029.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The existing widened section trolley frame has poor stability and is prone to tilt when moving, which poses safety hazards.
A separate combined tunnel widened section trolley is designed, and the disassembly and connection method is adopted between the trolley main frame and the trolley subframe. Through the decomposition and reorganization of the top mold assembly, the balance and stability of the trolley when moving is ensured.
By optimizing the structural design of the trolley, the stability of the trolley when moving is improved, the tilt phenomenon is avoided, and the safety is enhanced.
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Figure CN223018635U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tunnel construction equipment, in particular to a separated combined tunnel widening section trolley. Background Art
[0002] In the construction of the secondary lining of highway tunnel projects, the mainstream construction method is to use a secondary lining steel form trolley for formwork support and then pour concrete. For longer tunnels, there is generally a widened section with an emergency parking belt. When constructing the secondary lining of the emergency parking belt, a widened section secondary lining trolley is used.
[0003] The prior art (publication number: CN108979672A), an assembled trolley for tunnel widening section construction, discloses that the trolley main frame includes a first trolley main frame and a second trolley main frame. Between the first main cross beam of the first trolley main frame and the second main cross beam of the second trolley main frame, between the first upper cross beam of the first trolley main frame and the second upper cross beam of the second trolley main frame, and between the first top formwork of the first trolley main frame and the second top formwork of the second trolley main frame, they are respectively connected by bolts. On the outer sides of the first trolley main frame and the second trolley main frame, fixed formworks, side formworks and bottom formworks that are connected to each other are respectively arranged from top to bottom. The present invention can complete the efficient construction of the tunnel widening section by combining two trolley main frames, significantly saving manpower, material resources and working hours, ultimately saving the construction cost and avoiding the delay of the construction period; at the same time, the two trolley main frames are connected by a splicing method, and the transfer of the entire trolley can be easily realized.
[0004] Since the trolley frame for pouring the widened section is narrower than the conventional trolley main frame, and the side formwork connected to the side wall of the widened section trolley frame has a large mass, the stability of the widened section trolley frame is poor, which easily causes the widened section trolley frame to tilt during movement, posing a certain safety hazard. Therefore, we propose a separated combined tunnel widening section trolley to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a separated combined tunnel widening section trolley to solve the problem of poor stability of the widened section trolley frame.
[0006] To achieve the above object, the utility model adopts the following technical scheme: A separated and combined tunnel widening section trolley, including a main trolley frame and a secondary trolley frame. Both the main trolley frame and the secondary trolley frame are arranged on the ground, and the main trolley frame and the secondary trolley frame are detachably connected. A first side plate is arranged on the outer wall of the main trolley frame, and a second side plate is arranged on the outer wall of the secondary trolley frame. A number of columns are arranged at the upper ends of both the main trolley frame and the secondary trolley frame, and a top formwork assembly is jointly arranged at the upper ends of each column. The top formwork assembly includes a first fixing plate, a second fixing plate, a first top plate and a second top plate. One end of the first fixing plate is connected to the first side plate, and the other end is connected to the first top plate. One end of the second fixing plate is connected to the second side plate, and the other end is connected to the second top plate. The adjacent ends of the first top plate and the second top plate are detachably connected. The value range of the mass ratio of the second top plate to the second side plate is 0.7 - 0.9.
[0007] The beneficial effect of this scheme is: By dividing the top formwork assembly into a first fixing plate, a second fixing plate, a first top plate and a second top plate, when it is necessary to move the main trolley frame and the secondary trolley frame to the next widened section, by disconnecting the main trolley frame and the secondary trolley frame, and at the same time disconnecting the first top plate and the second top plate, at this time, the first side plate, the first fixing plate and the first top plate move along with the main trolley frame. Since the main trolley frame is wider and the first top plate is located at the upper end of the main trolley frame without destroying the balance when the main trolley frame moves, the main trolley frame can move smoothly. When moving the secondary trolley frame, the second side plate is located on one side of the secondary trolley frame, and a part of the second top plate is located at the upper end of the secondary trolley frame to increase the overall center of gravity of the secondary trolley frame, and the other part extends to the side of the secondary trolley frame away from the second side plate to maintain the balance of the secondary trolley frame. When the value range of the mass ratio of the second top plate to the second side plate is between 0.7 - 0.9, the secondary trolley frame will not tilt when moving, increasing the stability of the secondary trolley frame when moving.
[0008] Preferably, as an improvement, the second side plate includes a main side plate and a secondary side plate. The main side plate is arranged on the outer wall of the secondary trolley frame, and the secondary side plate is detachably connected to the main side plate. The value range of the mass ratio of the secondary side plate to the main side plate is 0.2 - 0.3.
[0009] The beneficial effect is: By splitting the second side plate into a main side plate and a secondary side plate, and making the value range of the mass ratio of the secondary side plate to the main side plate be 0.2 - 0.3, when it is necessary to move the secondary trolley frame, disconnect the secondary side plate from the main side plate, thereby further reducing the weight on one side of the second side plate of the secondary trolley frame, further improving the stability of the secondary trolley frame when moving, and at the same time reducing the overall weight of the secondary trolley frame, facilitating the movement of the secondary trolley frame.
[0010] Preferably, as an improvement, the column on the upper end of the main trolley frame near the secondary trolley frame is detachably connected to the lower end of the second top plate.
[0011] The beneficial effects are as follows: By connecting the second top plate to the column on the upper end of the main trolley frame near the auxiliary trolley frame, the stability of the connection between the main trolley frame and the auxiliary trolley frame can be further increased.
[0012] Preferably, as an improvement, the lower end of the first fixing plate is connected to the side of the main trolley frame away from the auxiliary trolley frame, and the second fixing plate is connected to the side of the auxiliary trolley frame away from the main trolley frame.
[0013] The beneficial effects are as follows: By connecting the first fixing plate and the second fixing plate to the main trolley frame and the auxiliary trolley frame respectively, the stability during the connection of the first side plate, the second side plate and the top die assembly can be further increased.
[0014] Preferably, as an improvement, pouring windows are provided at the tops of the first side plate, the main side plate, the first fixing plate, the second fixing plate, the first top plate and the second top plate, and a grouting port is provided at the top of the first top plate.
[0015] The beneficial effects are as follows: The first side plate, the main side plate, the first fixing plate, the second fixing plate, the first top plate and the second top plate are poured through the pouring windows, and the grouting port is used to fill the gaps at the top of the first top plate to prevent voids in the pouring.
[0016] Preferably, as an improvement, reinforcing ribs are provided inside the auxiliary trolley frame, and the reinforcing ribs are located directly below the second top plate.
[0017] The beneficial effects are as follows: The reinforcing ribs can not only improve the overall strength of the auxiliary trolley frame, but also increase the weight on one side of the second top plate, thereby further increasing the stability during the movement of the auxiliary trolley frame.
[0018] Preferably, as an improvement, the mass of the first top plate is set to 11 tons, the mass of the second top plate is set to 9 tons, the mass of the main side plate is set to 8 tons, and the mass of the auxiliary side plate is set to 2.5 tons.
[0019] The beneficial effects are as follows: When the mass of the second top plate is 9 tons and the mass of the main side plate is 8 tons, the mass of the auxiliary trolley frame is the lightest, and it does not affect the stability of the movement of the auxiliary trolley frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the trolley in the tunnel widening section of the embodiment of the present invention;
[0021] Figure 2 It is a schematic diagram of the structure when the main trolley frame of the embodiment of the present invention moves;
[0022] Figure 3 It is a schematic diagram of the structure when the auxiliary trolley frame of the embodiment of the present invention moves;
[0023] Figure 4This is an exploded view of the first side plate, the second side plate, and the top die assembly of the embodiment of the utility model. Detailed implementation mode
[0024] The following is a further detailed description through specific implementation modes:
[0025] The reference numerals in the accompanying drawings of the specification include: the main frame 1 of the trolley, the auxiliary frame 2 of the trolley, the first side plate 3, the second side plate 4, the column 5, the first fixing plate 6, the second fixing plate 7, the first top plate 8, the second top plate 9, the main side plate 10, the auxiliary side plate 11, the pouring window 12, the grouting port 13, and the reinforcing rib 14.
[0026] Embodiment
[0027] The embodiment is basically as shown in the Figures 1-4 accompanying drawings. As Figure 1 shown, a separable and combined trolley for a widened section of a tunnel includes a main frame 1 of the trolley and an auxiliary frame 2 of the trolley. The main frame 1 of the trolley and the auxiliary frame 2 of the trolley are both arranged on the ground, and the main frame 1 of the trolley and the auxiliary frame 2 of the trolley are detachably connected. The left wall of the main frame 1 of the trolley supports a first side plate 3 through a screw, and the right wall of the auxiliary frame 2 of the trolley supports a second side plate 4 through a screw. Seven columns 5 are provided at the upper ends of the main frame 1 of the trolley and the auxiliary frame 2 of the trolley. A top die assembly is jointly provided at the upper ends of the respective columns 5. The top die assembly includes a first fixing plate 6, a second fixing plate 7, a first top plate 8, and a second top plate 9. One end of the first fixing plate 6 is connected to the first side plate 3, and the other end is connected to the first top plate 8. One end of the second fixing plate 7 is connected to the second side plate 4, and the other end is connected to the second top plate 9. The adjacent ends of the first top plate 8 and the second top plate 9 are detachably connected. The lower end of the first fixing plate 6 is connected to the fulcrum at the left end of the main frame 1 of the trolley and the column 5 on the left side of the main frame 1 of the trolley. As Figure 2 shown, the second fixing plate 7 is connected to the fulcrum at the right end of the auxiliary frame 2 of the trolley and the column 5 on the right side of the auxiliary frame 2 of the trolley. As Figure 3As shown, the lower end of the second top plate 9 is detachably connected to the column 5 on the right side of the upper end of the trolley main frame 1, the second side plate 4 includes a main side plate 10 and a secondary side plate 11, the main side plate 10 is arranged on the outer wall of the trolley secondary frame 2, and the secondary side plate 11 is detachably connected to the main side plate 10. The first side plate 3, the second side plate 4, the first top plate 8 and the second top plate 9 are made of the same material, thickness and density. The ratio of the arc length of the second top plate 9 to the second side plate 4 is in the range of 0.7-0.9, and the ratio of the arc length of the secondary side plate 11 to the main side plate 10 is The value range is 0.2-0.3. In the present embodiment, the mass of the first top plate 8 is set to 11 tons, the mass of the second top plate 9 is set to 9 tons, the mass of the main side plate 10 is set to 8 tons, and the mass of the secondary side plate 11 is set to 2.5 tons. A reinforcing rib 14 is provided in the trolley sub-frame 2. The reinforcing rib 14 is located directly below the second top plate 9. The reinforcing rib 14 can not only improve the overall strength of the trolley sub-frame 2, but also increase the weight on one side of the second top plate 9, thereby further increasing the stability of the trolley sub-frame 2 during movement.
[0028] like Figure 4 As shown, a casting window 12 is provided at the top of the first side plate 3, the main side plate 10, the first fixed plate 6, the second fixed plate 7, the first top plate 8 and the second top plate 9, and a grouting port 13 is provided at the top of the first top plate 8. The first side plate 3, the main side plate 10, the first fixed plate 6, the second fixed plate 7, the first top plate 8 and the second top plate 9 are cast through the casting window 12, and the grouting port 13 is used to fill the gap at the top of the first top plate 8 to prevent gaps during casting.
[0029] The specific implementation process is as follows:
[0030] When it is necessary to move the widening section trolley to the next widening section, the trolley main frame 1 and the trolley auxiliary frame 2 are disconnected, and the first top plate 8 and the second top plate 9 are disconnected at the same time. At this time, the screw rods for supporting the first side plate 3 and the columns 5 for supporting the first top plate 8 are disassembled, and the first side plate 3 and the first fixing plate 6 are connected through the first fixing plate 6, so that the first side plate 3 is located on the left side of the trolley main frame 1, and the first top plate 8 is located at the upper end of the trolley main frame 1. Since the trolley main frame 1 is wider and the first top plate 8 is located at the upper end of the trolley main frame 1, it will not destroy the balance of the trolley main frame 1 when moving, and can also reduce the The center of gravity of the frame 1 is determined by moving the trolley sub-frame 2. When moving the trolley sub-frame 2, first remove the screw used to support the second side plate 4, and then remove the sub-side plate 11 from the main side plate 10, so that the weight of the right side of the trolley sub-frame 2 is reduced, and then remove the column 5 used to support the second top plate 9, so that the second top plate 9 is located at the upper end of the trolley sub-frame 2, and one end extends to the left side of the trolley sub-frame 2 to maintain the balance of the trolley sub-frame 2. When the mass ratio of the second top plate 9 to the second side plate 4 is in the range of 0.7-0.9, the trolley sub-frame 2 will not tilt when moving, thereby increasing the stability of the trolley sub-frame 2 when moving.
[0031] The above are only embodiments of the present utility model. Specific technical solutions and / or common knowledge such as characteristics that are well known in the art are not described in detail herein. It should be noted that for those skilled in the art, without departing from the technical solution of the present utility model, several deformations and improvements can be made, which should also be regarded as the protection scope of the present utility model, and these will not affect the implementation effect of the present utility model and the practicability of the patent. The protection scope required by this application shall be subject to the content of its claims, and the specific implementation manners and the like recorded in the specification can be used to interpret the content of the claims.
Claims
1. A separate combined tunnel widening section trolley, comprising a trolley main frame and a trolley auxiliary frame, both of which are arranged on the ground, characterized in that: The trolley main frame and the trolley sub-frame are detachably connected, the outer wall of the trolley main frame is provided with a first side panel, the outer wall of the trolley sub-frame is provided with a second side panel, the upper ends of the trolley main frame and the trolley sub-frame are provided with a plurality of columns, and a top mold assembly is commonly provided on the upper ends of each column, the top mold assembly comprises a first fixed plate, a second fixed plate, a first top plate and a second top plate, one end of the first fixed plate is connected to the first side plate, and the other end is connected to the first top plate, one end of the second fixed plate is connected to the second side plate, and the other end is connected to the second top plate, the adjacent ends of the first top plate and the second top plate are detachably connected, the mass ratio of the second top plate to the second side plate is in the range of 0.7-0.9, the second side plate comprises a main side plate and a sub-side plate, the main side plate is provided on the outer wall of the trolley sub-frame, the sub-side plate is detachably connected to the main side plate, and the mass ratio of the sub-side plate to the main side plate is in the range of 0.2-0.
3.
2. A separate combined tunnel widening section trolley according to claim 1, characterized in that: The column at the upper end of the trolley main frame close to one side of the trolley auxiliary frame is detachably connected to the lower end of the second top plate.
3. The separated and combined tunnel widening section trolley according to claim 2, characterized in that: The lower end of the first fixing plate is connected to a side of the trolley main frame away from the trolley auxiliary frame, and the second fixing plate is connected to a side of the trolley auxiliary frame away from the trolley main frame.
4. The separated and combined tunnel widening section trolley according to claim 3 is characterized in that: The first side plate, the main side plate, the first fixed plate, the second fixed plate, the first top plate and the top of the second top plate are all provided with casting windows, and the top of the first top plate is provided with a grouting port.
5. The separated and combined tunnel widening section trolley according to claim 4, characterized in that: A reinforcing rib is arranged in the trolley sub-frame, and the reinforcing rib is located directly below the second top plate.
6. The separated and combined tunnel widening section trolley according to claim 5, characterized in that: The mass of the first top plate is set to 11 tons, the mass of the second top plate is set to 9 tons, the mass of the main side plate is set to 8 tons, and the mass of the secondary side plate is set to 2.5 tons.
Citation Information
Patent Citations
Assembly-type trolley used for construction of widening segment of tunnel
CN108979672A