Mounting and debugging device for medium-precision point laser displacement sensor
By designing an installation and debugging device for a medium-precision point laser displacement sensor including a positioning part, an installation part and a debugging part, the problems of poor installation accuracy and low efficiency in the prior art are solved, and high-precision and high-efficiency installation and debugging are achieved, and the quality of the sensor is improved.
Patent Information
- Application Number
- CN202422095650.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-28
AI Technical Summary
During the installation and commissioning of existing medium-precision point laser displacement sensors, there is a lack of high-precision and high-efficiency tools, resulting in poor installation accuracy, low efficiency and difficulty in ensuring the quality of the sensor.
An installation and debugging device for a medium-precision point laser displacement sensor is designed, including a positioning part, an installation part and a debugging part. The positioning part is used to position and install the sensor housing. The mounting part installs the laser on the sensor housing through the first adjustment stage and the mounting jaw, and the debugging part debugs the laser through the second adjustment stage and the debugging camera.
It realizes rapid installation and high-precision debugging of centered point laser displacement sensors, improves installation accuracy and efficiency, reduces errors, and improves the installation quality of the sensor.
Smart Images

Figure CN223019827U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of installation and debugging of medium-precision point laser displacement sensors, and particularly relates to an installation and debugging device for a medium-precision point laser displacement sensor. Background Technique
[0002] A medium-precision point laser displacement sensor is a sensor that uses laser technology for non-contact measurement. It can accurately measure geometric quantities such as the position and displacement of the object to be measured.
[0003] Existing medium-precision point laser displacement sensors often use a laser as the transmitting end. In the actual use of medium-precision point laser displacement sensors, the laser emits a laser beam to achieve distance detection. During the production and processing of medium-precision point laser displacement sensors, the sensor housing needs to be assembled with the laser. The installation and debugging of the laser often determine the quality of the medium-precision point laser displacement sensor. Currently, for the debugging operation of medium-precision point laser displacement sensors, a manual debugging method is often used, that is, the operator holds the laser for debugging. With poor accuracy and low efficiency, it is difficult to ensure the quality of the medium-precision point laser displacement sensor. Once a position deviation occurs during the installation and debugging of the laser, the medium-precision point laser displacement sensor can only be disassembled and reworked after being assembled, which is time-consuming and laborious. Summary of the Utility Model
[0004] The utility model overcomes the deficiencies of the prior art and provides an installation and debugging device for a medium-precision point laser displacement sensor to solve the problems existing in the prior art.
[0005] To achieve the above object, the technical solution adopted by the utility model is: an installation and debugging device for a medium-precision point laser displacement sensor, which installs a laser on a sensor housing, including
[0006] A positioning part that installs and positions the sensor housing;
[0007] An installation part, which includes a first adjustment stage and an installation jaw. The installation jaw clamps the laser, and the first adjustment stage moves the installation jaw to install the laser on the sensor housing;
[0008] A debugging part, which includes a second adjustment stage and a debugging camera. The second adjustment stage adjusts the position of the debugging camera to change the relative position between the debugging camera and the laser for installing and debugging the laser.
[0009] In a preferred embodiment of the utility model, it further includes a base, and the positioning part is installed on the base.
[0010] In a preferred embodiment of the present utility model, the installation part is installed on the base through the first driving part, and the debugging part is installed on the base through the second driving part.
[0011] In a preferred embodiment of the present utility model, the first driving part includes a first guide rail and a first driving seat. The first guide rail is installed on the surface of the base, the first driving seat moves along the length direction of the first guide rail, and the installation part is located on the first driving seat.
[0012] In a preferred embodiment of the present utility model, the second driving part includes a second guide rail and a second driving seat. The second guide rail is installed on the surface of the base, the second driving seat moves along the length direction of the second guide rail, and the second driving seat drives the debugging part to change the distance between the debugging camera and the laser.
[0013] In a preferred embodiment of the present utility model, a scale line is provided on the base, and a scale pointer is arranged on one side of the second driving seat. The scale pointer is aligned with the scale line to determine the displacement distance of the debugging camera.
[0014] In a preferred embodiment of the present utility model, the positioning part includes a positioning table and a plurality of positioning pressing heads located on the positioning table. A receiving cavity is provided on the positioning table to receive the sensor housing, and the positioning pressing heads are located on the side of the receiving cavity to press and position the sensor housing.
[0015] In a preferred embodiment of the present utility model, a filter is provided on one side of the positioning table close to the debugging camera to perform filter debugging on the laser.
[0016] The present utility model solves the defects existing in the background technology and has the following beneficial effects:
[0017] The installation and debugging device of the present utility model realizes the rapid installation of the centering precision point laser displacement sensor, and can also perform debugging during the installation process, improving the installation accuracy of the centering precision point laser displacement sensor, which is beneficial to the accurate installation of the laser. Compared with the traditional manual operation, its installation and debugging accuracy is higher, the efficiency is faster, the error can be effectively reduced, and the installation quality of the centering precision point laser displacement sensor is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The present utility model will be further described below in conjunction with the drawings and embodiments;
[0019] Figure 1 It is a schematic diagram of the overall structure of the preferred embodiment of the present utility model;
[0020] Figure 2 It is a schematic diagram of the structure of the positioning part of the preferred embodiment of the present utility model;
[0021] Figure 3 This is a partial structural schematic diagram of the first preferred embodiment of the present utility model;
[0022] Figure 4 This is a partial structural schematic diagram of another preferred embodiment of the present utility model;
[0023] In the figure: 10, positioning part; 11, positioning table; 12, positioning press head; 20, installation part; 21, first adjustment stage; 22, installation jaw; 30, debugging part; 31, second adjustment stage; 32, debugging camera; 40, base; 41, scale line; 50, first driving part; 51, first guide rail; 52, first driving seat; 60, second driving part; 61, second guide rail; 62, second driving seat; 70, scale pointer; 80, filter. Specific embodiments
[0024] The following will disclose multiple embodiments of the present utility model in the form of diagrams. For the sake of clarity, many physical details will be described together in the following narrative. However, it should be understood that these physical details are not used to limit the present utility model. That is to say, in some embodiments of the present utility model, these physical details are unnecessary. In addition, for the purpose of simplifying the diagrams, some conventional structures and components will be shown in a simple schematic manner in the diagrams.
[0025] In addition, in the present utility model, descriptions such as "first" and "second" are only for descriptive purposes, and do not particularly refer to the meaning of order or sequence, nor are they used to limit the present utility model. They are merely used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the fact that those skilled in the art can implement them. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.
[0026] This embodiment provides an installation and debugging device for a medium-precision point laser displacement sensor. The laser is installed on the sensor housing. This installation and debugging device realizes the rapid installation of the medium-precision point laser displacement sensor, and can also debug it during the installation process, improving the installation accuracy of the medium-precision point laser displacement sensor, facilitating the accurate installation of the laser. Compared with traditional manual operations, its installation and debugging accuracy is higher, the efficiency is faster, it can effectively reduce errors, and improve the installation quality of the medium-precision point laser displacement sensor.
[0027] Combined Figures 1 to 4 As shown, in this embodiment, the installation and debugging device for the precision point laser displacement sensor includes a positioning part 10, an installation part 20, and a debugging part 30. The positioning part 10 positions and installs the sensor housing, the installation part 20 installs the laser into the sensor housing, and the debugging part 30 adjusts the laser during installation to improve the installation accuracy of the laser.
[0028] In this embodiment, the installation and debugging device for the precision point laser displacement sensor further includes a base 40, and the positioning part 10 is installed on the base 40.
[0029] Combined Figure 1 、 Figure 3 and Figure 4 As shown, in this embodiment, the installation part 20 is installed on the base 40 through a first driving part 50, and the debugging part 30 is installed on the base 40 through a second driving part 60. The first driving part 50 includes a first guide rail 51 and a first driving seat 52. The first guide rail 51 is installed on the surface of the base 40, and the first driving seat 52 moves along the length direction of the first guide rail 51. The installation part 20 is located on the first driving seat 52. The second driving part 60 includes a second guide rail 61 and a second driving seat 62. The second guide rail 61 is installed on the surface of the base 40, and the second driving seat 62 moves along the length direction of the second guide rail 61. The second driving seat 62 drives the debugging part 30. During the installation of the laser, the installation part 20 grabs the laser to align the laser with the sensor housing, and then the first driving seat 52 moves along the length direction of the first guide rail 51 to make the laser approach the sensor housing to complete the installation. The second driving part 60 can adjust the position of the debugging part 30, change the distance between the debugging part 30 and the positioning part 10, and adjust the position of the debugging part 30 according to the specifications of different lasers to be applicable to different specifications of lasers, enhancing the versatility of the debugging device.
[0030] In this embodiment, a scale line 41 is provided on the base 40, and a scale pointer 70 is arranged on one side of the second driving seat 62. The scale pointer 70 is aligned with the scale line 41 to determine the displacement distance of the debugging part 30. Under the cooperative action of the scale pointer 70 and the scale line 41, the position of the debugging part 30 relative to the positioning part 10 is determined, so as to stably debug during the installation of the laser and improve the installation accuracy of the laser.
[0031] Combined Figure 1 with Figure 2As shown in the figure, the positioning part 10 of this embodiment includes a positioning table 11 and a number of positioning press heads 12 located on the positioning table 11. The positioning table 11 is provided with a receiving cavity for receiving the sensor housing. The positioning press heads 12 are located at the side of the receiving cavity to press down and position the sensor housing. After the sensor housing is placed in the receiving cavity, the positioning press heads 12 press down and position the sensor housing located in the receiving cavity to complete the precise positioning of the sensor housing, so as to facilitate the subsequent stable installation of the laser.
[0032] In this embodiment, the installation part 20 includes a first adjustment stage 21 and installation jaws 22. The installation jaws 22 clamp the laser, and the first adjustment stage 21 moves the installation jaws 22 to install the laser on the sensor housing. The debugging part 30 includes a second adjustment stage 31 and a debugging camera 32. The second adjustment stage 31 adjusts the position of the debugging camera 32 to change the relative position between the debugging camera 32 and the laser, and installs and debugs the laser. The beam emitted by the laser is received by the debugging camera 32 to realize the installation and debugging of the laser. The position of the installation jaws 22 of this embodiment is adjusted by the first adjustment stage 21 to realize the position adjustment of the laser, while the debugging camera 32 is adjusted by the second adjustment stage 31 to meet the debugging requirements of the laser.
[0033] Furthermore, a filter 80 is provided on one side of the positioning table 11 close to the debugging camera 32 to perform filter debugging on the laser. The filter 80 can perform filtering on the beam emitted by the laser to improve the debugging accuracy of the laser.
[0034] In the actual use of the installation and debugging device for the precision point laser displacement sensor in this embodiment, the sensor housing is positioned and installed on the positioning part 10. The installation part 20 clamps the laser and installs the laser at the corresponding position of the sensor housing. The debugging part 30 can perform debugging during the installation process of the laser to improve the installation accuracy of the laser.
[0035] All in all, the installation and debugging device of this embodiment realizes the rapid installation of the medium precision point laser displacement sensor, and can also perform debugging during the installation process, improving the installation accuracy of the medium precision point laser displacement sensor, which is beneficial to the accurate installation of the laser. Compared with the traditional manual operation, its installation and debugging accuracy is higher, the efficiency is faster, it can effectively reduce errors, and improve the installation quality of the medium precision point laser displacement sensor.
[0036] Although the present utility model has been described above with reference to various embodiments, it should be understood that many changes and modifications can be made without departing from the scope of the present utility model. That is to say, the methods, systems, devices, etc. discussed above are all examples. Various configurations can be appropriately omitted, replaced or added with various processes or components. For example, in an alternative configuration, the method can be executed in an order different from the described order, and / or various stages can be added, omitted and / or combined. Moreover, the features described with respect to certain configurations can be combined in various other configurations. Different aspects and elements of the configurations can be combined in a similar manner. In addition, with the development of technology, many elements are only examples and do not limit the scope of the present disclosure or the claims.
[0037] Specific details are given in the description to provide a thorough understanding of the exemplary configurations including the implementation. However, the configurations can be practiced without these specific details. For example, well-known circuits, processes, algorithms, structures and technologies have been shown without unnecessary details to avoid obscuring the configurations. The description only provides exemplary configurations and does not limit the scope, applicability or configuration of the claims. On the contrary, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described technologies. Various changes can be made to the functions and arrangements of the elements without departing from the spirit or scope of the present disclosure.
[0038] In addition, although each operation can be described as a sequential process, many operations can be performed in parallel or simultaneously. In addition, the order of the operations can be rearranged. A process may have other steps. In addition, examples of the method can be implemented by hardware, software, firmware, middleware, code, hardware description language or any combination thereof. When implemented in software, firmware, middleware or code, the program code or code segments for performing the necessary tasks can be stored in a non-transitory computer-readable medium such as a storage medium and executed by a processor to perform the described tasks.
[0039] In summary, it is intended that the above detailed description be considered illustrative rather than restrictive, and it should be understood that the claims (including all equivalents) are intended to define the spirit and scope of the present utility model. The above embodiments should be understood to be only for illustrating the present utility model and not for limiting the protection scope of the present utility model. After reading the content recorded in the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent changes and modifications also fall within the scope defined by the claims of the present utility model.
Claims
1. An installation and debugging device for a medium-precision point laser displacement sensor, wherein the laser is installed on a sensor housing, characterized in that: include A positioning portion (10), wherein the positioning portion (10) installs and positions the sensor housing; A mounting portion (20), the mounting portion (20) comprising a first adjustment platform (21) and a mounting clamp (22), the mounting clamp (22) clamps the laser, and the first adjustment platform (21) moves the mounting clamp (22) to mount the laser on the sensor housing; The debugging section (30) comprises a second adjustment platform (31) and a debugging camera (32). The second adjustment platform (31) adjusts the position of the debugging camera (32) to change the relative position between the debugging camera (32) and the laser, so as to install and debug the laser.
2. The installation and debugging device of a medium-precision point laser displacement sensor according to claim 1 is characterized in that: It also includes a base (40), and the positioning portion (10) is installed on the base (40).
3. The installation and debugging device of a medium-precision point laser displacement sensor according to claim 2 is characterized in that: The mounting part (20) is mounted on the base (40) via a first driving part (50), and the debugging part (30) is mounted on the base (40) via a second driving part (60).
4. The installation and debugging device of a medium-precision point laser displacement sensor according to claim 3 is characterized in that: The first driving part (50) comprises a first guide rail (51) and a first driving seat (52); the first guide rail (51) is mounted on the surface of the base (40); the first driving seat (52) moves along the length direction of the first guide rail (51); and the mounting part (20) is located on the first driving seat (52).
5. The installation and debugging device of a medium-precision point laser displacement sensor according to claim 3 is characterized in that: The second driving part (60) comprises a second guide rail (61) and a second driving seat (62), wherein the second guide rail (61) is mounted on the surface of the base (40), and the second driving seat (62) moves along the length direction of the second guide rail (61), and the second driving seat (62) drives the debugging part (30) to change the distance between the debugging camera (32) and the laser.
6. The installation and debugging device for a medium-precision point laser displacement sensor according to claim 5, characterized in that: The base (40) is provided with a scale line (41), and a scale pointer (70) is provided on one side of the second drive seat (62). The scale pointer (70) is aligned with the scale line (41) to determine the displacement distance of the debugging camera (32).
7. The installation and debugging device of a medium-precision point laser displacement sensor according to claim 1 is characterized in that: The positioning portion (10) comprises a positioning platform (11) and a plurality of positioning pressure heads (12) located on the positioning platform (11); the positioning platform (11) is provided with a receiving cavity for receiving a sensor housing; the positioning pressure heads (12) are located at the side of the receiving cavity for pressing the sensor housing downward for positioning.
8. The installation and debugging device for a medium-precision point laser displacement sensor according to claim 7, characterized in that: A filter (80) is provided on one side of the positioning platform (11) close to the debugging camera (32) to perform filtering debugging on the laser.