Multifunctional anti-explosion heat-preservation skid-mounted device for oil well
By integrating the steam boiler, explosion-proof hot air fan, explosion-proof thermal oil furnace and generator set in one container and partitioning it into a working chamber and a power generator chamber through partitions, the inefficiency of energy utilization caused by the dispersion of generator sets and working equipment is solved, efficient energy utilization and space utilization are achieved, and production costs are reduced.
Patent Information
- Application Number
- CN202422257780.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the prior art, the dispersed arrangement of generator sets and working equipment leads to low energy utilization efficiency and waste heat cannot be effectively utilized, which increases production costs.
A multi-functional explosion-proof insulation skid assembly device for oil wells is designed. By integrating a steam boiler, explosion-proof hot air fan, explosion-proof thermal oil furnace and generator set into a container, and partitioning the container into a working chamber and a power generation chamber through a partition, the heat recovery and efficient use of space are achieved.
It realizes high integration of functions, reduces the equipment footprint, improves space utilization, reduces safety hazards, improves energy utilization efficiency, and significantly reduces production costs by recycling and utilizing waste heat from generator sets.
Smart Images

Figure CN223020244U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of industrial energy-saving insulation, in particular to a multi-functional explosion-proof and heat-insulating skid-mounted device for oil wells. Background Technique
[0002] In existing industrial production, generator sets and working equipment are usually arranged dispersedly, which not only leads to low energy utilization efficiency of the energy generated by the generator sets, but also increases the overall production cost. The dispersedly arranged equipment not only occupies a large area, but also is not conducive to the layout optimization and management of the work site, increasing the work difficulty and safety hazards of the operators.
[0003] A large amount of heat is generated during the operation of the generator set, and this heat is dissipated through heat dissipation equipment to ensure the normal operation of the generator set. However, the generated waste heat is usually directly discharged into the environment, resulting in waste of energy. Especially in some technological processes that require heating, if this waste heat can be utilized, not only can the energy utilization rate be improved, but also the production cost can be significantly reduced. Summary of the Invention
[0004] (I) Technical Problems to be Solved
[0005] The utility model provides a multi-functional explosion-proof and heat-insulating skid-mounted device for oil wells to overcome the problems in the prior art that the equipment is dispersedly arranged and the waste heat cannot be effectively utilized, resulting in low energy utilization efficiency.
[0006] (II) Technical Solutions
[0007] To achieve the above object, the utility model provides a multi-functional explosion-proof and heat-insulating skid-mounted device for oil wells, including: a container and a partition board;
[0008] A power generation boiler hot air energy-saving device is arranged inside the container, and the power generation boiler hot air energy-saving device includes: a steam boiler, an explosion-proof hot air blower, an explosion-proof heat-conducting oil furnace, and a generator set;
[0009] The container is a hollow rectangular structure, and a partition board is arranged inside the container. The partition board divides the inside of the container into a working cabin and a power generation cabin. A smoke exhaust passage is arranged at the top of the power generation cabin;
[0010] A generator set, a power distribution cabinet, and an air inlet device are arranged in the power generation cabin inside the container, and a steam boiler, an explosion-proof hot air blower, an explosion-proof heat-conducting oil furnace, and an operation platform are respectively arranged in the working cabin;
[0011] One side of the generator set is provided with a generator fuel tank, which is connected to the generator set through an oil delivery hose. The generator set is respectively provided with a heat dissipation exhaust fan and a smoke exhaust pipe. The smoke exhaust pipe is fixedly connected to a smoke exhaust channel provided at the top of the container. The heat dissipation exhaust fan is arranged at the left end of the generator set. An exhaust hole communicating with the heat dissipation exhaust fan is provided at the center of the partition board. The heat dissipation exhaust fan is closely attached to the partition board;
[0012] The steam boiler, the explosion-proof hot air blower and the explosion-proof heat-conducting oil furnace are powered by the generator set, and the explosion-proof heat-conducting oil furnace is connected to the steam boiler.
[0013] Preferably, a plurality of hanging corners are evenly arranged at the top of the container, a plurality of vehicle tying devices are arranged at the lower end of the container, a plurality of equipment inspection openings are evenly arranged on the outer wall of the container, an equipment cabin door is arranged at the left end of the container, and a passage door is arranged on the right side of the container.
[0014] Preferably, the equipment inspection opening is a visible window arranged on the outer wall of the container, and a stainless steel guardrail is arranged outside the equipment inspection opening.
[0015] Preferably, the smoke exhaust pipe is embedded in the smoke exhaust channel, and an annular sealing ring is arranged at the connection between the smoke exhaust channel and the smoke exhaust pipe. The smoke exhaust channel is a cylindrical pipe penetrating the container body, and a smoke exhaust fan is arranged in the smoke exhaust channel.
[0016] Preferably, the air inlet device is arranged at the right end of the container. The air inlet device includes: an air inlet adjusting fan and a sealing window. The air inlet adjusting fan is arranged on the outer wall of the container, and the air inlet adjusting fan communicates the inside and the outside of the container. A sealing window is arranged at the right end of the air inlet adjusting fan.
[0017] Preferably, the outer wall and the bottom surface of the container are filled with rock wool boards, and a ladder is arranged on the outer wall of the container.
[0018] Preferably, a PLC controller is arranged in the operation platform, and the operation platform is sequentially connected to the steam boiler, the explosion-proof hot air blower, the explosion-proof heat-conducting oil furnace, the air inlet device and the generator set.
[0019] (III) Beneficial effects
[0020] The utility model provides a multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells, which can integrate a steam boiler, an explosion-proof hot air blower, an explosion-proof heat-conducting oil furnace and a generator set in a container, achieving a high degree of integration of functions, reducing the floor area of equipment, improving the space utilization rate, separating the container into a working compartment and a power generation compartment by setting a partition board, effectively reducing potential safety hazards that may occur during the operation of the equipment, ensuring the safety of operators, fixedly connecting the exhaust chimney of the generator set to the exhaust passage at the top of the container, and providing an exhaust fan in the exhaust passage to ensure that the working exhaust gas of the generator set can be discharged smoothly, reducing the pollution to the working environment. The explosion-proof heat-conducting oil furnace transfers heat to the steam boiler through heat-conducting oil, improving the thermal efficiency of the steam boiler. The heat dissipation exhaust fan of the generator set is closely attached to the exhaust hole provided in the center of the partition board, and the heat generated during the operation of the generator set is input into the working compartment through the exhaust hole by the heat dissipation exhaust fan, increasing the overall temperature in the working compartment, reducing the fuel consumption during the operation of the steam boiler, and using the explosion-proof hot air blower to circulate hot air in the working compartment to increase the ambient temperature, thereby achieving the purpose of improving energy utilization efficiency and working efficiency. Brief Description of the Drawings
[0021] Figure 1 Showing a front sectional structural schematic diagram of a multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells of the present utility model;
[0022] Figure 2 Showing a top sectional structural schematic diagram of a multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells of the present utility model.
[0023] Wherein: 1: Container; 2: Partition board; 3: Steam boiler; 4: Explosion-proof hot air blower; 5: Explosion-proof heat-conducting oil furnace; 6: Generator set; 7: Heat dissipation exhaust fan; 8: Exhaust chimney; 9: Exhaust passage; 10: Lifting corner; 11: Equipment inspection port; 12: Equipment hatch; 13: Passage door; 14: Air intake device; 15: Power distribution cabinet; 16: Operation platform; 17: Generator fuel tank Detailed Description of the Embodiment
[0024] The present utility model will be described in detail below with reference to the drawings and embodiments.
[0025] In the description of the present utility model, it is necessary to understand that the orientation or positional relationship indicated by "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", etc. is based on the orientation or positional relationship shown in the drawings, and the purpose is only to facilitate the description of the present utility model and simplify the description, rather than indicating or implying that the indicated components must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.
[0026] Such as Figure 1-2As shown in the figure, the utility model provides a multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells, comprising: a container 1 and a partition 2;
[0027] The interior of the container 1 is provided with a power generation boiler hot air energy-saving device, which includes: a steam boiler 3, an explosion-proof hot air blower 4, an explosion-proof heat-conducting oil furnace 5 and a generator set 6;
[0028] The container 1 is a hollow rectangular structure. The outer wall and the bottom surface of the container 1 are filled with rock wool boards. A ladder is provided on the outer wall of the container 1. A number of lifting lugs 10 are evenly arranged at the top of the container 1, which is convenient for the hoisting and transportation of equipment. A number of vehicle tie-down devices are provided at the lower end of the container 1 to ensure the stability and safety of the equipment during transportation. A number of equipment inspection ports 11 are evenly arranged on the outer wall of the container 1, which is convenient for the staff to conduct daily inspections and maintenance on the internal equipment to ensure the normal operation of the equipment. The equipment inspection port 11 is a visible window provided on the outer wall of the container 1, which is convenient for observing the operation status of the internal equipment. At the same time, a stainless steel guardrail is provided outside to ensure the safety of the operators;
[0029] An equipment hatch 12 is provided at the left end of the container 1 for accessing equipment and performing equipment maintenance work. A passage door 13 is provided on the right side of the container 1, which is convenient for the operator to enter and exit the power generation cabin. The passage door 13 is provided with a sealing strip to ensure the sealing of the power generation cabin.
[0030] A partition 2 is provided inside the container 1. The partition 2 divides the interior of the container 1 into a working cabin and a power generation cabin, effectively reducing potential safety hazards that may occur during the operation of the equipment and ensuring the safety of the operators. The partition 2 is made of rock wool material, and the rock wool material has good heat insulation performance to ensure the safety and stability of the equipment operation. A smoke exhaust passage 9 is provided at the top of the power generation cabin for discharging the exhaust gas generated by the generator set 6;
[0031] A generator set 6, a power distribution cabinet 15 and an air inlet device 14 are provided in the power generation cabin of the container 1. A cable passage is provided in the power distribution cabinet 15. The air inlet device 14 is provided at the right end of the container 1. The air inlet device 14 includes: an air inlet regulating fan and a sealing window. The air inlet regulating fan is provided on the outer wall of the container 1. The air inlet regulating fan communicates the interior and the exterior of the container 1. A sealing window is provided at the right end of the air inlet regulating fan to facilitate the adjustment of the air intake volume. A sealing window is provided at the right end of the air inlet regulating fan for maintaining the airtightness of the container 1 when air intake is not required. The air inlet regulating fan in the air inlet device 14 is connected to the generator set 6, and the power of the air inlet regulating fan is controlled by the shell temperature of the generator set 6. When the shell temperature of the generator set 6 is relatively high, the air inlet regulating fan will increase the air intake volume in the power generation cabin.
[0032] In this working compartment, there are a steam boiler 3, an explosion-proof hot air blower 4, an explosion-proof heat-conducting oil furnace 5, and an operation platform 16 respectively. These devices will generate a large amount of heat during operation. The partition 2 made of rock wool material can effectively isolate the heat and prevent the heat from being conducted to the power generation compartment, affecting the normal operation of the generator set 6.
[0033] On one side of the generator set 6, there is a generator fuel tank 17. The generator fuel tank 17 is connected to the generator set 6 through an oil delivery hose to ensure fuel supply. The generator set 6 is respectively equipped with a heat dissipation exhaust fan 7 and a smoke exhaust pipe 8. The smoke exhaust pipe 8 is fixedly connected to a smoke exhaust passage 9 provided at the top of the container 1. The smoke exhaust pipe 8 is embedded in the smoke exhaust passage 9. An annular sealing ring is provided at the connection between the smoke exhaust passage 9 and the smoke exhaust pipe 8 to ensure the sealing performance during the emission process. The smoke exhaust passage 9 is a cylindrical pipe penetrating the container body. A smoke exhaust fan is provided in the smoke exhaust passage 9 to enhance the exhaust efficiency of the waste gas;
[0034] The heat dissipation exhaust fan 7 is provided at the left end of the generator set 6. Its purpose is to effectively dissipate the heat generated by the generator set 6 during operation. An exhaust hole communicating with the heat dissipation exhaust fan 7 is provided in the center of the partition 2. The heat dissipation exhaust fan 7 is closely attached to the partition 2. This design ensures that the heat generated by the generator set 6 during operation can be efficiently discharged into the working compartment. In this way, not only can the temperature of the generator set 6 be effectively reduced, its service life be extended, but also the waste heat can be recycled to improve the energy efficiency of the overall system;
[0035] The steam boiler 3, the explosion-proof hot air blower 4, and the explosion-proof heat-conducting oil furnace 5 are all powered by the generator set 6. The explosion-proof heat-conducting oil furnace 5 is connected to the steam boiler 3, and heat exchange is carried out through heat-conducting oil to improve the thermal efficiency of the steam boiler 3. A PLC controller is provided in the operation platform 16. The operation platform 16 is sequentially connected to the steam boiler 3, the explosion-proof hot air blower 4, the explosion-proof heat-conducting oil furnace 5, the air inlet device 14, and the generator set 6. The operation platform 16 is independently arranged in the working compartment, facilitating the operator to monitor and control to ensure the stable operation of the entire system;
[0036] The explosion-proof heat-conducting oil furnace 5 transfers heat to the steam boiler 3 through heat-conducting oil, improving the thermal efficiency of the steam boiler 3. As an efficient heat carrier, heat-conducting oil can transfer high-temperature heat at a lower pressure, thereby increasing the heating speed and efficiency of the steam boiler 3. The heat dissipation exhaust fan 7 of the generator set 6 is closely attached to the exhaust hole provided in the center of the partition 2. The heat dissipation exhaust fan 7 inputs the heat generated during the operation of the generator set 6 into the working compartment through the exhaust hole. In this way, the overall temperature in the working compartment is increased, thereby reducing the fuel consumption during the operation of the steam boiler 3. By recycling the waste heat generated by the generator set 6, the energy consumption is reduced;
[0037] The explosion-proof hot air blower 4 is used to circulate hot air in the working cabin to increase the ambient temperature. In this way, the temperature in the working cabin is more uniform, thereby achieving the purpose of improving energy utilization efficiency and work efficiency.
[0038] The PLC controller provided in the operation platform 16 enables the operation platform 16 to control the linkage of the steam boiler 3, the explosion-proof hot air blower 4, the explosion-proof heat-conducting oil furnace 5, and the air inlet device 14. Through the PLC controller, the operation platform 16 can accurately adjust the working states of each device according to different process requirements and real-time data.
[0039] The following details the actual working scenario of a multi-functional explosion-proof and heat-insulating skid-mounted device for oil wells.
[0040] During the actual working process, it includes the following steps:
[0041] Step S1, the operator enters the power generation cabin to open the sealing window of the air inlet device 14, checks the liquid level in the generator fuel tank 17, and after the check, starts the generator set 6. The generator set 6 starts to operate and generates electricity.
[0042] Step S2, the heat generated during the operation of the generator set 6 is discharged through the heat dissipation exhaust fan 7 and enters the working cabin through the exhaust hole in the center of the partition plate 2, increasing the ambient temperature of the working cabin.
[0043] Step S3, the operator enters the operation platform 16 and sequentially starts the steam boiler 3, the explosion-proof hot air blower 4, the air inlet device 14, and the explosion-proof heat-conducting oil furnace 5 through the PLC controller in the operation platform 16. The explosion-proof heat-conducting oil furnace 5 transfers heat to the steam boiler 3 through heat-conducting oil, improving the thermal efficiency of the steam boiler 3 and reducing fuel consumption. The steam generated by the steam boiler 3 can be used for industrial production or other purposes, and the heat generated is circulated in the working cabin through the explosion-proof hot air blower 4 to further increase the ambient temperature.
[0044] Step S4, adjust the air volume entering the power generation cabin inside the container 1 through the air inlet adjustment fan in the air inlet device 14 to ensure the cooling requirement of the generator set 6.
[0045] It can be understood that for the above-mentioned various embodiments mentioned in the present invention, without violating the principle logic, they can be combined with each other to form a combined embodiment. Due to space limitations, the present invention will not elaborate further.
[0046] Those skilled in the art can understand that in the above method of the specific implementation manner, the writing order of each step does not mean a strict execution order that constitutes any limitation to the implementation process. The specific execution order of each step should be determined according to its function and possible internal logic.
[0047] A multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells provided by the utility model integrates a steam boiler 3, an explosion-proof hot air blower 4, an explosion-proof heat-conducting oil furnace 5 and a generator set 6 in a container 1, realizing a high degree of integration of functions, reducing the floor area of the equipment, and improving the space utilization rate. By setting a partition 2, the container 1 is divided into a working cabin and a power generation cabin, effectively reducing the potential safety hazards that may occur during the operation of the equipment and ensuring the safety of the operators. The exhaust pipe 8 of the generator set 6 is fixedly connected to the exhaust passage 9 at the top of the container 1, and an exhaust fan is provided in the exhaust passage 9 to ensure that the working exhaust gas of the generator set 6 can be smoothly discharged, reducing the pollution to the working environment. The explosion-proof heat-conducting oil furnace 5 transfers heat to the steam boiler 3 through heat-conducting oil, improving the thermal efficiency of the steam boiler 3. The heat dissipation exhaust fan of the generator set 6 is closely attached to the exhaust hole provided in the center of the partition 2, and the heat generated during the operation of the generator set 6 is input into the working cabin through the exhaust hole by the heat dissipation exhaust fan, increasing the overall temperature in the working cabin and reducing the fuel consumption during the operation of the steam boiler 3. The explosion-proof hot air blower 4 is used to circulate hot air in the working cabin to increase the ambient temperature, thereby achieving the purpose of improving the energy utilization efficiency and working efficiency.
[0048] The embodiments of the present invention have been described above. The above description is exemplary and not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations are obvious to those of ordinary skill in the art in the technical field without departing from the scope and spirit of the described embodiments. The selection of the terms used herein is intended to best explain the principles of the embodiments, practical applications, or improvements to the technology in the market, or to enable other ordinary skilled persons in the technical field to understand the embodiments disclosed herein.
Claims
1. A multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells, characterized in that: include: A container (1) and a partition (2); The container (1) is provided with a power generation boiler hot air energy-saving device inside, and the power generation boiler hot air energy-saving device comprises: a steam boiler (3), an explosion-proof hot air blower (4), an explosion-proof thermal oil furnace (5) and a generator set (6); The container (1) is a hollow rectangular structure. A partition (2) is provided inside the container (1). The partition (2) divides the interior of the container (1) into a working compartment and a power generation compartment. A smoke exhaust passage (9) is provided at the top of the power generation compartment. The power generation compartment in the container (1) is provided with a generator set (6), a power distribution cabinet (15) and an air inlet device (14), and the working compartment is provided with a steam boiler (3), an explosion-proof hot air blower (4), an explosion-proof thermal oil furnace (5) and an operating platform (16); A generator oil tank (17) is provided on one side of the generator set (6), and the generator oil tank (17) is connected to the generator set (6) via an oil delivery hose. The generator set (6) is provided with a heat dissipation exhaust fan (7) and a smoke exhaust pipe (8), respectively. The smoke exhaust pipe (8) is fixedly connected to a smoke exhaust passage (9) provided at the top of the container (1). The heat dissipation exhaust fan (7) is provided at the left end of the generator set (6). An exhaust hole connected to the heat dissipation exhaust fan (7) is provided at the center of the partition (2), and the heat dissipation exhaust fan (7) is tightly fitted to the partition (2); The steam boiler (3), the explosion-proof hot air blower (4) and the explosion-proof thermal oil furnace (5) are powered by a generator set (6), and the explosion-proof thermal oil furnace (5) is connected to the steam boiler (3).
2. The multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells according to claim 1 is characterized in that: The top of the container (1) is evenly provided with a plurality of hanging corners (10), the lower end of the container (1) is provided with a plurality of vehicle tie-down devices, the outer wall of the container (1) is evenly provided with a plurality of equipment inspection ports (11), the left end of the container (1) is provided with an equipment hatch (12), and the right side of the container (1) is provided with a passage door (13).
3. The multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells according to claim 2 is characterized in that: The equipment inspection opening (11) is a visible window provided on the outer wall of the container (1), and a stainless steel guardrail is provided outside the equipment inspection opening (11).
4. The multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells according to claim 1 is characterized in that: The smoke exhaust pipe (8) is embedded in the smoke exhaust channel (9), and an annular sealing ring is provided at the connection between the smoke exhaust channel (9) and the smoke exhaust pipe (8). The smoke exhaust channel (9) is a cylindrical pipe that runs through the container body, and a smoke exhaust fan is provided in the smoke exhaust channel (9).
5. The multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells according to claim 1 is characterized in that: The air intake device (14) is arranged at the right end of the container (1), and comprises an air intake regulating fan and a sealing window. The air intake regulating fan is arranged on the outer wall of the container (1), the air intake regulating fan connects the inside and the outside of the container (1), and the sealing window is arranged at the right end of the air intake regulating fan.
6. The multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells according to claim 1 is characterized in that: The outer wall and the bottom surface of the container (1) are filled with rock wool boards, and the outer wall of the container (1) is provided with a ladder.
7. The multifunctional explosion-proof and heat-insulating skid-mounted device for oil wells according to claim 5 is characterized in that: A PLC controller is provided in the operating platform (16), and the operating platform (16) is sequentially connected to the steam boiler (3), the explosion-proof hot air blower (4), the explosion-proof thermal oil furnace (5), the air inlet device (14), and the generator set (6).