Cooling system of suction and discharge crown block
By designing a cooling system for suction and discharge trucks including storage tanks and cooling mechanisms, the problem of poor cooling effect of high-temperature materials in the prior art is solved, more efficient cooling and dust reduction are achieved, and production efficiency and equipment stability are improved.
Patent Information
- Application Number
- CN202520956387.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2035-05-15
AI Technical Summary
The existing material suction trolley cooling system has poor cooling effect on high-temperature materials, resulting in increased dust from materials, increased pressure of dust removal systems, and increased production costs and maintenance time.
A discharge trolley cooling system including a vertically arranged storage tank and a cooling mechanism is designed. The cooling mechanism consists of a cooling tank, annular pipe, a horizontal pipe and a vertical pipe. The circulating water mechanism is used to exchange heat to improve heat dissipation efficiency.
By dispersing and expanding the heat dissipation area of the material, the cooling efficiency is improved, the material dust is reduced, the pressure of the dust removal system is reduced, and the production efficiency and equipment stability are improved.
Smart Images

Figure CN223020625U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material suction overhead cranes, and particularly relates to a cooling system for a material suction and discharge overhead crane. Background Art
[0002] The material suction and discharge overhead crane is a special equipment in the roasting workshops of industries such as carbon, graphite, and anode materials. The material suction and discharge overhead crane mainly includes seven major parts: a bridge, a trolley running mechanism, a crab running mechanism, a material suction and discharge system, a cooling system, a dust removal system, and an electric control system. When using a suction pipe to convey high-temperature filling materials into the storage tank, it is necessary to cool the high-temperature materials through a cooling system. In the prior art, the high-temperature materials are often cooled by adding a cooling fan. However, while the cooling fan cools the high-temperature materials, it will also increase the material dust, which brings greater pressure to the dust removal system and requires frequent replacement of the dust removal system. This not only increases the production cost, but also increases the time for replacing and repairing equipment, reducing the production efficiency. Therefore, the material cooling effect of the overhead crane material suction system in the prior art is poor. Content of the Utility Model
[0003] The utility model aims to solve the technical problem that the existing cooling system of the material suction crane has a poor cooling effect on high-temperature materials, and provides a cooling system for a material suction and discharge crane, which includes a vertically arranged storage tank. The upper end of the storage tank is fixed on the crane. An electric control system and a traveling mechanism are arranged on the crane. The traveling mechanism can drive the crane to move freely along the traveling track. The bottom end of the storage tank is connected with an upper suction pipe, and the upper end of the storage tank is connected with a material suction system. A vertically arranged lower suction pipe is arranged below the upper suction pipe. The bottom end of the upper suction pipe is closed, and the top end of the lower suction pipe is closed. A cooling mechanism for reducing the temperature of the material is arranged between the lower suction pipe and the upper suction pipe. The cooling mechanism includes a support frame fixed at the bottom end of the crane. A vertically arranged cooling tank is fixed on the support frame. A horizontally arranged lower annular pipe is arranged at the lower end inside the cooling tank. The lower annular pipe is fixed on the inner wall of the cooling tank through a support rod. A plurality of lower horizontal pipes are communicated between the lower annular pipe and the lower suction pipe. An upper annular pipe is arranged directly above the lower annular pipe. The upper annular pipe is fixed on the inner wall of the cooling tank through a support rod. A plurality of vertically arranged vertical pipes are communicated between the upper annular pipe and the lower annular pipe. And an upper horizontal pipe is communicated between the upper suction pipe and the upper annular pipe. Under the action of the negative pressure system, the high-temperature material is sucked into the lower suction pipe, then enters the lower annular pipe through each lower horizontal pipe, then is dispersed into each vertical pipe, then converges into the upper suction pipe through the upper annular pipe and the upper horizontal pipe, and then enters the storage tank. A circulating water mechanism for cooling the material is arranged on the cooling tank. The circulating water mechanism includes a water tank fixed on the support frame. A water injection port is arranged at the top end of the water tank, and a drain port is arranged at the lower end of the water tank. A water pump is arranged between the water tank and the cooling tank. The water inlet of the water pump is connected to the lower end of the water tank through a water pipe, and the water outlet of the water pump is connected to the lower end of the cooling tank. The upper end of the cooling tank is connected to the upper end of the water tank through a water pipe. The water in the cooling tank exchanges heat with the high-temperature material in the lower annular pipe, the lower horizontal pipes, the upper annular pipe, the upper horizontal pipes and the vertical pipes. After the temperature of the high-temperature material is reduced, it enters the storage tank under the action of the negative pressure.
[0004] Preferably, the water tank is made of stainless steel which is easy to dissipate heat.
[0005] Preferably, a support column for support is fixed between the upper suction pipe and the lower suction pipe, which improves the stability of the equipment.
[0006] Preferably, the pipe diameter of the lower annular pipe is larger than that of the lower horizontal pipe.
[0007] Preferably, the number of the lower horizontal pipes is less than that of the vertical pipes, and the pipe diameter of the vertical pipes is smaller than that of the lower horizontal pipes.
[0008] Preferably, the lower annular pipe, the lower horizontal pipes, the upper annular pipe, the upper horizontal pipes and the vertical pipes are all made of stainless steel material which is easy to conduct heat exchange.
[0009] Adopting the above scheme has the following advantages:
[0010] The settings of the lower annular pipe, the lower horizontal pipe, the upper annular pipe, the upper horizontal pipe and the vertical pipe can disperse the high-temperature materials, increase the heat dissipation area of the materials in the cooling tank, and improve the heat dissipation efficiency; the setting of the water circulation mechanism can provide heat exchange water for the high-temperature materials in the cooling tank; the setting of the support column plays a supporting role for the upper suction pipe and the lower suction pipe, improving the stability. Brief Description of the Drawings
[0011] Figure 1 It is a schematic structural view of the present utility model;
[0012] Figure 2 It is a three-dimensional structural view of the cooling mechanism.
[0013] Reference Signs: 1, overhead crane; 2, storage tank; 3, cooling mechanism; 4, circulating water mechanism; 11, support frame; 21, upper suction pipe; 22, lower suction pipe; 31, cooling tank; 32, support rod; 33, lower annular pipe; 34, lower horizontal pipe; 35, upper annular pipe; 36, upper horizontal pipe; 37, vertical pipe; 38, support column; 41, water tank; 42, water injection port; 43, drain port; 44, water pump; 45, water pipe. Detailed Description of the Preferred Embodiments
[0014] As Figure 1-2As shown in the figure, a cooling system for a material suction and discharge overhead crane includes a vertically arranged storage tank 2. The upper end of the storage tank 2 is fixed on the overhead crane 1. The overhead crane 1 is provided with an electric control system and a traveling mechanism, and the traveling mechanism can drive the overhead crane 1 to move freely along the traveling track. The bottom end of the storage tank 2 is connected with an upper suction pipe 21, and the upper end of the storage tank 2 is connected with a suction system. Below the upper suction pipe 21, there is a vertically arranged lower suction pipe 22. The bottom end of the upper suction pipe 21 is closed, and the top end of the lower suction pipe 22 is closed. A cooling mechanism 3 for reducing the temperature of the material is arranged between the lower suction pipe 22 and the upper suction pipe 21. The cooling mechanism 3 includes a support frame 11 fixed at the bottom end of the overhead crane 1. A vertically arranged cooling tank 31 is fixed on the support frame 11. At the lower end inside the cooling tank 31, there is a horizontally arranged lower annular pipe 33. The lower annular pipe 33 is fixed on the inner wall of the cooling tank 31 through a support rod 32. A plurality of lower horizontal pipes 34 are communicated between the lower annular pipe 33 and the lower suction pipe 22. Above the lower annular pipe 33, there is an upper annular pipe 35. The upper annular pipe 35 is fixed on the inner wall of the cooling tank 31 through a support rod 32. A plurality of vertically arranged vertical pipes 37 are communicated between the upper annular pipe 35 and the lower annular pipe 33. And an upper horizontal pipe 36 is communicated between the upper suction pipe 21 and the upper annular pipe 35. Under the action of the negative pressure system, the high-temperature material is sucked into the lower suction pipe 22, then enters the lower annular pipe 33 through each lower horizontal pipe 34, then is dispersed into each vertical pipe 37, then converges into the upper suction pipe 21 through the upper annular pipe 35 and the upper horizontal pipe 36, and then enters the storage tank 2. A circulating water mechanism 4 for cooling the material is arranged on the cooling tank 31. The circulating water mechanism 4 includes a water tank 41 fixed on the support frame 11. The top end of the water tank 41 is provided with a water injection port 42, and the lower end of the water tank 41 is provided with a drain port 43. A water pump 44 is arranged between the water tank 41 and the cooling tank 31. The water inlet of the water pump 44 is connected to the lower end of the water tank 41 through a water pipe 45, and the water outlet of the water pump 44 is connected to the lower end of the cooling tank 31. The upper end of the cooling tank 31 is connected to the upper end of the water tank 41 through a water pipe 45. The water in the cooling tank 31 exchanges heat with the high-temperature material in the lower annular pipe 33, the lower horizontal pipes 34, the upper annular pipe 35, the upper horizontal pipe 36 and the vertical pipes 37. After the temperature of the high-temperature material is reduced, it enters the storage tank 2 under the action of the negative pressure.
[0015] Preferably, the water tank 41 is made of stainless steel which is easy to dissipate heat.
[0016] Preferably, a support column 38 for supporting is fixed between the upper suction pipe 21 and the lower suction pipe 22, which improves the stability of the equipment.
[0017] Preferably, the pipe diameter of the lower annular pipe 33 is larger than that of the lower horizontal pipe 34.
[0018] Preferably, the number of the lower horizontal pipes 34 is less than that of the vertical pipes 37, and the pipe diameter of the vertical pipes 37 is smaller than that of the lower horizontal pipes 34.
[0019] Preferably, the lower annular pipe 33, the lower horizontal pipe 34, the upper annular pipe 35, the upper horizontal pipe 36 and the vertical pipe 37 are all made of stainless steel materials that are easy to conduct heat exchange.
[0020] Usage process:
[0021] When the present utility model is in use, first, cooling water is injected into the water tank 41 through the water injection port 42 at the top of the water tank 41. Then, the water pump 44 is started. The water pump 44 pumps the water in the water tank 41 into the lower end of the cooling tank 31 and into the cooling tank 31. Under the action of the negative pressure system, the high-temperature material is sucked into the lower suction pipe 22, then enters the lower annular pipe 33 through each lower horizontal pipe 34, and then is dispersed into each vertical pipe 37. Then, it converges into the upper suction pipe 21 through the upper annular pipe 35 and the upper horizontal pipe 36. After heat exchange with the water in the cooling tank 31 in the cooling tank 31, the temperature of the high-temperature material decreases, and then it enters the storage tank 2.
[0022] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "top", "bottom", "horizontal", "vertical", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.
[0023] The above embodiments are illustrative of the present utility model, not restrictive thereof. Any solution obtained by simply transforming the present utility model falls within the protection scope of the present utility model.
Claims
1. A cooling system for a suction and unloading crane, comprising a vertically arranged storage tank, the upper end of which is fixed on the crane, the bottom end of which is connected to an upper suction pipe, and the upper end of which is connected to a suction system, characterized in that: A vertically arranged lower suction pipe is provided below the upper suction pipe, the bottom end of the upper suction pipe is closed, the top end of the lower suction pipe is closed, a cooling mechanism for reducing the temperature of the material is provided between the lower suction pipe and the upper suction pipe, the cooling mechanism comprises a support frame fixed to the bottom end of the overhead crane, a vertically arranged cooling tank is fixed on the support frame, a horizontally arranged lower annular pipe is provided at the lower end of the cooling tank, a plurality of lower horizontal pipes are connected between the lower annular pipe and the lower suction pipe, an upper annular pipe is provided directly above the lower annular pipe, a plurality of vertically arranged vertical pipes are connected between the upper annular pipe and the lower annular pipe, and an upper horizontal pipe is connected between the upper suction pipe and the upper annular pipe, and a circulating water mechanism for cooling the material is provided on the cooling tank.
2. The cooling system of a suction and unloading overhead crane according to claim 1 is characterized in that: The circulating water mechanism includes a water tank fixed on a supporting frame, a water inlet is provided at the top of the water tank, a drain outlet is provided at the lower end of the water tank, a water pump is provided between the water tank and the cooling tank, a water inlet of the water pump is connected to the lower end of the water tank through a water pipe, a drain outlet of the water pump is connected to the lower end of the cooling tank, and the upper end of the cooling tank is connected to the upper end of the water tank through a water pipe.
3. The cooling system of a suction and unloading overhead crane according to claim 2 is characterized in that: The water tank is made of stainless steel which is easy to dissipate heat.
4. The cooling system of a suction and unloading overhead crane according to claim 1, characterized in that: A supporting column is fixed between the upper suction pipe and the lower suction pipe to play a supporting role.
5. The cooling system of a suction and unloading overhead crane according to claim 4 is characterized in that: The tube diameter of the lower annular tube is larger than the tube diameter of the lower transverse tube.
6. The cooling system of a suction and unloading overhead crane according to claim 5, characterized in that: The number of the lower transverse pipes is less than the number of the vertical pipes, and the pipe diameter of the vertical pipe is smaller than the pipe diameter of the lower transverse pipe.
7. The cooling system of a suction and unloading overhead crane according to claim 1, characterized in that: The lower annular tube, the lower transverse tube, the upper annular tube, the upper transverse tube and the vertical tube are all made of stainless steel materials that are easy to carry out heat exchange.