Saw blade sawtooth detection device

By designing an automated saw blade saw tooth detection device, using contour method to compare detection and automated operations, the problems of slow manual detection speed and large errors are solved, and efficient and accurate detection results are achieved.

CN223021127UActive Publication Date: 2025-06-24JINHU MEIHE INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422029244.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-06-24
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

In the prior art, the detection of saw blades mainly relies on manual inspection, resulting in slow measurement speed, cumbersome operation and large errors.

Method used

A saw blade saw tooth detection device is designed, and the contour method is used to compare and detect. The serration gauge is used to bond with the saw tooth on the surface of the saw blade. The automatic operation of the detection arm is achieved through electric push rods and lift frames, and the measurement and filling light is performed with illumination lamps.

Benefits of technology

It achieves an improvement in detection efficiency, high accuracy and simple operation, avoids manual detection errors, and improves detection speed and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a saw blade saw tooth detection device, which relates to the technical field of saw blade detection and comprises a bottom support plate, the bottom support plate is fixed on the ground or a workbench, a support partition plate vertically arranged at the top end of the bottom support plate is fixed at the top end of the bottom support plate, and a top support plate is fixed at the top end of the support partition plate. An electric push rod is fixedly installed at the top end of the top supporting plate and extends downwards to form a push rod. According to the utility model, irradiation lamps on two side walls of the supporting separator plate are cooperated to irradiate the fitting position of the detection gauge and the surface of the saw blade to be detected, and whether the detection gauge is tightly fitted with saw teeth on the surface of the saw blade is observed, thereby determining whether the saw blade is qualified. According to the detection device, a to-be-detected saw blade is placed on the two hook bases at the top end of the bottom supporting plate, and the hook bases are used for mechanically clamping and supporting the saw blade, so that the to-be-detected saw blade is firmly installed, and the condition that the saw blade shakes in the detection process is effectively avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of saw blade detection, and specifically relates to a saw blade tooth detection device. Background Technique

[0002] A saw blade is a tool for cutting, usually installed on a hand saw or a table saw, and realizes the cutting of an object by pulling back and forth. A saw blade consists of a series of closely arranged saw teeth, which are usually made of metal, such as carbon steel, alloy steel or other materials with higher hardness. According to different uses, saw blades can have different specifications and tooth shapes, for example, for cutting wood, metal or other materials.

[0003] The detection of saw blade teeth is very important in the production process of saw blades because it directly affects the cutting effect. The following are several key detection items:

[0004] The geometric shape of the saw teeth: The geometric shape of the saw teeth must meet the design requirements, such as common shapes like triangles, trapezoids, circles, etc. This requires measurement and inspection with special instruments.

[0005] The sharpness of the saw teeth: The saw teeth must be sharp to effectively perform cutting. This is usually evaluated through visual inspection and actual cutting tests.

[0006] The hardness of the saw teeth: The saw teeth need to have a certain hardness to maintain their sharpness and durability. Hardness is usually expressed by Rockwell hardness HRC and can be detected by a hardness tester.

[0007] The density of the saw teeth: The density of the saw teeth determines the cutting speed and accuracy. Generally speaking, the higher the density, the faster the cutting, but some accuracy may be sacrificed. This needs to be determined according to specific applications.

[0008] The coating of the saw teeth: If the saw teeth have a coating, the adhesion and corrosion resistance of the coating need to be detected. This can be carried out through methods such as salt spray tests and coating thickness measurements.

[0009] The above are some basic saw tooth detection items. In actual applications, other detection items may need to be added or some detection items may need to be reduced according to specific situations.

[0010] Currently, the detection of saw blades mainly adopts manual detection, that is, the measurement personnel manually hold the measuring tool against the inside of the saw teeth of the saw blade and hold a flashlight to irradiate and observe the error size between the saw teeth and the measuring tool. This method has a slow measurement speed, cumbersome measurement operations and large errors. Therefore, a saw blade tooth detection device is needed. Content of the Utility Model

[0011] In view of this, the purpose of the utility model is to provide a saw blade tooth detection device to solve the current problem that the detection of saw blades is mainly done manually, that is, the measurement personnel manually hold the measuring tool against the teeth of the saw blade and use a flashlight to illuminate and observe the error between the teeth and the measuring tool. This method has the technical problems of slow measurement speed, cumbersome measurement operation and large error.

[0012] To achieve the above purpose, the utility model is implemented through the following technical solutions:

[0013] A saw blade sawtooth detection device, comprising a bottom support plate, the bottom support plate is fixed to the ground or a workbench, a support partition upright on the top of the bottom support plate is fixed on the top of the bottom support plate, a top support plate is fixed on the top of the support partition, an electric push rod is fixedly installed on the top of the top support plate, a push rod is extended downward by the electric push rod, a clearance groove is opened in the middle of the support partition, the push rod bottom end of the electric push rod extends into the clearance groove, a lifting frame is arranged at the push rod bottom end of the electric push rod extended into the clearance groove, the lifting frame extends symmetrically to both sides of the support partition, a plurality of detection arms are arranged on the top of the lifting frame extending from each side of the support partition, and a sawtooth shape of different specifications is arranged on the top of each detection arm;

[0014] A hook base is arranged at the top end of the bottom support plate, and the saw blade to be detected is mounted on the top end of the hook base.

[0015] As a preferred technical solution of the utility model, two slide grooves are provided at the top of the bottom support plate, and the two slide grooves are respectively arranged on both sides of the supporting partition plate, and a threaded screw is rotatably connected in the slide groove on each side. There are two hook bases in total, and each hook base is slidably connected in the corresponding slide groove, and a through threaded hole is provided in the middle of the hook base, and the threaded hole in the middle of the hook base is threadedly connected to the threaded screw.

[0016] As a preferred technical solution of the utility model, a rocker is provided at one end of the threaded screw.

[0017] As a preferred technical solution of the utility model, two saw blade hooks are arranged on the top of the hook base, the saw blade is installed between the two saw blade hooks on the top of the hook base, and the saw blade and the saw blade hook are fixedly connected by screws and nuts.

[0018] As a preferred technical solution of the utility model, a plurality of detection arms are arranged at equal intervals along the axis of the gear at the top of the lifting frame, and are connected to the top of the lifting frame in a cross-shaped rotation. A limit assembly is provided at the top of the lifting frame.

[0019] As a preferred technical solution of the present utility model, the limiting component includes a gear arranged at the middle position of the detection arm in a cross shape. A sliding frame is fixedly installed on the surface of the lifting frame. An elastic sliding tooth is slidably connected to the surface of the sliding frame, and an elastic sliding tooth is arranged at the top of the elastic sliding tooth slidably connected to the surface of the sliding frame.

[0020] The present utility model uses the profiling method for comparison and detection. By fitting the pre-made detection gauge to the saw teeth on the surface of the saw blade and observing whether the saw teeth of the saw blade fit tightly with the detection gauge, it is determined whether the saw teeth of the saw blade are qualified. This detection method is simple to operate. Through the profiling method, the detection is realized by fitting the pre-made detection gauge to the surface of the saw blade to be detected. This method has a fast detection efficiency and high detection accuracy.

[0021] Place the saw blade to be detected on the two hook bases at the top of the bottom support plate. Use the upper electric push rod to drive the lifting frame to rise and fall, control the detection gauge on the detection arm to fit with the surface of the saw blade to be detected, and cooperate with the lighting lamps on both sides of the support partition to irradiate the fitting position of the detection gauge and the surface of the saw blade to be detected. Observe whether the detection gauge fits tightly with the saw teeth on the surface of the saw blade, so as to determine whether the saw blade is qualified. This detection device places the saw blade to be detected on the two hook bases at the top of the bottom support plate, and uses the hook bases to mechanically clamp and support the saw blade, so that the saw blade to be detected is firmly installed, effectively avoiding the situation of the saw blade shaking during the detection process.

[0022] The present utility model can adjust the cross-shaped detection arm to rotate through the limiting component, so as to adjust the appropriate detection gauge to rotate to the downward direction to complete the measurement. During the measurement process, the lighting lamp is used for measurement supplementary lighting, which is convenient for the measurement personnel to observe the tightness of the fit between the detection gauge and the surface of the saw blade to be detected.

[0023] The limiting component of the present utility model has a simple structure and convenient operation by engaging the elastic sliding tooth into the gear.

[0024] Other advantages, objectives and features of the present utility model will be described to some extent in the subsequent description, and to some extent, will be obvious to those skilled in the art based on the study of the following text, or can be taught from the practice of the present utility model. The objectives and other advantages of the present utility model can be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a front view structural schematic diagram of the saw blade tooth detection device of the present utility model;

[0026] Figure 2 It is a front view sectional structural schematic diagram of the saw blade tooth detection device of the present utility model;

[0027] Figure 3 This is the left - view structural schematic diagram of the saw - blade tooth detection device of the present utility model;

[0028] Figure 4 This is an attached illustration in the specification of the present utility model Figure 2 The partial enlarged view at position A;

[0029] In the figure: electric push rod 1, top support plate 2, lifting frame 3, limit assembly 4, gear 401, sliding frame 402, support spring 403, elastic sliding tooth 404, support partition 5, saw blade 7, hook base 8, spotlight 9, rocker wheel 10, detection arm 11, detection gauge 12, threaded lead screw 13, chute 14, bottom support plate 15, saw - blade hook 16, relief groove 17. Detailed implementation manners

[0030] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Apparently, the described embodiments are some but not all of the embodiments of the present utility model. Usually, the components of the embodiments of the present utility model described and illustrated in the accompanying drawings here can be arranged and designed in various different configurations.

[0031] Therefore, the following detailed description of the embodiments of the present utility model provided in the accompanying drawings is not intended to limit the scope of the present utility model to be protected, but merely represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

[0032] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0033] In the above description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "one side", "the other side", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the present utility model is usually placed during use. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model. In addition, terms such as "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0034] In addition, the term "same" does not mean that the parts must be absolutely the same, but slight differences are allowed. The term "vertical" only means that the positional relationship between the parts is more vertical than "parallel", and does not mean that the structure must be completely vertical, but can be slightly tilted. Embodiment 1

[0035] See also Figures 1-4 , which is a technical solution provided by the utility model: a saw blade sawtooth detection device, comprising a bottom support plate 15, the bottom support plate 15 is fixed on the ground or a workbench, a support partition plate 5 upright on the top of the bottom support plate 15 is fixed on the top of the bottom support plate 15, a top support plate 2 is fixed on the top of the support partition plate 5, an electric push rod 1 is fixedly installed on the top of the top support plate 2, a push rod is extended downwardly from the electric push rod 1, a clearance groove 17 is opened in the middle of the support partition plate 5, the push rod bottom end of the electric push rod 1 extends into the clearance groove 17, a lifting frame 3 is arranged at the bottom end of the push rod of the electric push rod 1 extending into the clearance groove 17, the lifting frame 3 extends symmetrically to both sides of the support partition plate 5, and a plurality of detection arms 11 are arranged on the top of the lifting frame 3 extending from each side of the support partition plate 5, and a detection gauge 12 of different specifications is arranged on the top of each detection arm 11;

[0036] The utility model adopts the profiling method for comparison and detection, and uses the prepared detection gauge 12 to fit with the saw teeth on the surface of the saw blade 7 to observe whether the saw teeth of the saw blade 7 fit closely with the detection gauge 12, so as to determine whether the saw teeth of the saw blade 7 are qualified. The detection method is simple to operate, and the detection is realized by the profiling method by fitting the prepared detection gauge 12 with the surface of the saw blade 7 to be detected. The method has high detection efficiency and high detection accuracy.

[0037] A hook base 8 is disposed at the top of the bottom support plate 15 , and the saw blade to be detected is mounted on the top of the hook base 8 .

[0038] The detection device places the saw blade 7 to be detected on the two hook bases 8 at the top of the bottom support plate 15, and uses the hook bases 8 to mechanically clamp and support the saw blade 7, so that the saw blade 7 to be detected is firmly installed, effectively avoiding the saw blade 7 from shaking during the detection process.

[0039] Two saw blade hooks 16 are provided at the top of the hook base 8, and the saw blade is installed between the two saw blade hooks 16 at the top of the hook base 8, and the saw blade and the saw blade hook 16 are fixedly connected by screws and nuts to improve the connection firmness between the saw blade and the saw blade hook 16.

[0040] Two sliding grooves 14 are formed at the top end of the bottom support plate 15. The two sliding grooves 14 are respectively arranged on both sides of the support partition plate 5. A threaded lead screw 13 is rotatably connected in each sliding groove 14. There are two hook bases 8 in total. Each hook base 8 is slidably connected in the corresponding sliding groove 14. A through threaded hole is formed in the middle of the hook base 8. The threaded hole in the middle of the hook base 8 is threadedly connected to the threaded lead screw 13 to adjust the detection position of the saw blade 7 to be detected, so that the saw blade 7 to be detected can better fit the inspection gauge 12. One end of the threaded lead screw 13 is provided with a handwheel 10 to facilitate the tester to better control the movement of the saw blade 7 to be detected. Embodiment 2

[0041] Please refer to Figures 1-4 , which is another technical solution provided by the present invention. This embodiment has the same parts as the above Embodiment 1, and the same parts will not be described again in this embodiment. The specific differences are as follows:

[0042] A saw blade tooth detection device includes a bottom support plate 15, which is fixed on the ground or a workbench. The top end of the bottom support plate 15 is fixed with a support partition plate 5 standing upright at the top end of the bottom support plate 15. The top end of the support partition plate 5 is fixed with a top support plate 2. An electric push rod 1 is fixedly installed at the top end of the top support plate 2. The electric push rod 1 extends downward with a push rod. A relief groove 17 is formed in the middle of the support partition plate 5. The bottom end of the push rod of the electric push rod 1 extends into the relief groove 17. A lifting frame 3 is arranged at the bottom end of the push rod of the electric push rod 1 extending into the relief groove 17. The lifting frame 3 symmetrically extends to both sides of the support partition plate 5. A plurality of detection arms 11 are arranged at the top end of each side of the support partition plate 5 where the lifting frame 3 extends. Different specifications of inspection gauges 12 are arranged at the top end of each detection arm 11;

[0043] The present invention uses the profiling method for comparison and detection. The prepared inspection gauge 12 is used to fit the teeth on the surface of the saw blade 7, and it is observed whether the teeth of the saw blade 7 fit tightly with the inspection gauge 12, so as to determine whether the teeth of the saw blade 7 are qualified. This detection method is simple to operate. The detection is realized by using the pre-made inspection gauge 12 to fit the surface of the saw blade 7 to be detected through the profiling method. This method has a fast detection efficiency and high detection accuracy.

[0044] A plurality of the detection arms 11 are connected in a cross-shaped structure at the top of the lifting frame 3. A rotating shaft is provided in the middle of the plurality of detection arms 11 connected in the cross-shaped structure. The rotating shaft is rotatably connected to the top of the lifting frame 3. A gear 401 is installed on the surface of the rotating shaft rotatably connected to the top of the lifting frame 3. Different specifications of detection gauges 12 are provided at the top of each detection arm 11. According to the measurement requirements, the detection arm 11 is rotated to select a suitable detection gauge 12 above the saw blade 7 to be detected, and a limiting component 4 is provided at the top of the lifting frame 3 for limiting and clamping, so that the selected detection gauge 12 is not easily shaken, thereby improving the detection accuracy.

[0045] The limiting component 4 includes a gear 401 provided at the middle position of the cross-shaped detection arm 11. A sliding frame 402 is fixedly installed on the surface of the lifting frame 3. An elastic sliding tooth 404 is slidably connected to the surface of the sliding frame 402. The top of the elastic sliding tooth 404 slidably connected to the surface of the sliding frame 402 is provided with an elastic sliding tooth 404. The limiting component 4 of the present invention clamps the elastic sliding tooth 404 into the gear 401, with a simple structure and convenient operation.

[0046] Illuminating lamps 9 are symmetrically arranged at the left and right ends of the support partition 5, which helps to supplement light during measurement through the illuminating lamps 9, facilitating the measurement personnel to observe the tightness of the fit between the detection gauge 12 and the surface of the saw blade 7 to be detected.

[0047] The saw blade 7 to be detected is placed on two hook bases 8 at the top of the bottom support plate 15. The lifting frame 3 is lifted and lowered by the upper electric push rod 1 above. The detection gauge 12 on the detection arm 11 is controlled to fit the surface of the saw blade 7 to be detected. The illuminating lamps 9 on both side walls of the support partition 5 are used to irradiate the fitting position of the detection gauge 12 and the surface of the saw blade 7 to be detected, and observe whether the teeth on the surface of the detection gauge 12 and the saw blade 7 fit tightly, so as to determine whether the saw blade 7 is qualified. This detection device places the saw blade 7 to be detected on two hook bases 8 at the top of the bottom support plate 15, and mechanically clamps and supports the saw blade 7 by the hook bases 8, so that the saw blade 7 to be detected is firmly installed, effectively avoiding the situation of the saw blade 7 shaking during the detection process.

[0048] The present invention can adjust the cross-shaped detection arm 11 to rotate through the limiting component 4, so as to adjust a suitable detection gauge 12 to rotate downward to complete the measurement. During the measurement process, light is supplemented through the illuminating lamp 9, facilitating the measurement personnel to observe the tightness of the fit between the detection gauge 12 and the surface of the saw blade 7 to be detected.

[0049] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the purpose and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.

Claims

1. A saw blade tooth detection device, comprising a bottom support plate (15), characterized in that: The bottom support plate (15) is fixed on the ground or a workbench, a support partition plate (5) vertically standing on the top of the bottom support plate (15) is fixed on the top of the bottom support plate (15), a top support plate (2) is fixed on the top of the support partition plate (5), an electric push rod (1) is fixedly installed on the top of the top support plate (2), the electric push rod (1) has a push rod extending downward, a clearance groove (17) is opened in the middle of the support partition plate (5), the push rod bottom end of the electric push rod (1) extends into the clearance groove (17), and the push rod bottom end of the electric push rod (1) extending into the clearance groove (17) is provided with a lifting frame (3), the lifting frame (3) extends symmetrically to both sides of the support partition plate (5), and a plurality of detection arms (11) are provided at the top of the lifting frame (3) extending from each side of the support partition plate (5), and each detection arm (11) is provided with a detection gauge (12) with a different sawtooth shape at the top end; A hook base (8) is provided at the top end of the bottom support plate (15), and the saw blade to be tested is mounted on the top end of the hook base (8).

2. A saw blade tooth detection device according to claim 1, characterized in that: Two slide grooves (14) are provided at the top of the bottom support plate (15), and the two slide grooves (14) are respectively arranged on both sides of the support partition (5), and a threaded screw (13) is rotatably connected in the slide groove (14) on each side. There are two hook bases (8) in total, and each hook base (8) is slidably connected in the corresponding slide groove (14), and a through threaded hole is provided in the middle of the hook base (8), and the threaded hole in the middle of the hook base (8) is threadedly connected to the threaded screw (13).

3. A saw blade tooth detection device according to claim 2, characterized in that: A rocker (10) is provided at one end of the threaded screw rod (13).

4. A saw blade tooth detection device according to claim 1, characterized in that: Two saw blade hooks (16) are arranged at the top of the hook base (8); the saw blade is installed between the two saw blade hooks (16) at the top of the hook base (8), and the saw blade is fixedly connected to the saw blade hooks (16).

5. The saw blade tooth detection device according to claim 1, characterized in that: A plurality of the detection arms (11) are rotatably connected to the top of the lifting frame (3) in a cross shape, and a limit position component (4) is provided at the top of the lifting frame (3).

6. A saw blade tooth detection device according to claim 5, characterized in that: The limit assembly (4) comprises a gear (401) arranged at a middle position of the detection arm (11); a sliding frame (402) is fixedly mounted on the surface of the lifting frame (3); an elastic sliding tooth (404) is slidably connected to the surface of the sliding frame (402); and an elastic sliding tooth (404) is arranged at the top of the elastic sliding tooth (404) slidably connected to the surface of the sliding frame (402).

7. A saw blade tooth detection device according to claim 1, characterized in that: Lighting lamps (9) are symmetrically arranged at the left and right ends of the supporting partition (5).