Sampling machine

By designing a production machine including a conveyor device, a rotor and a collection box, the automatic collection of coal and sample preparation is realized by using the cooperation of the rotor and a collection box, the problems of complex structure and low use efficiency of existing equipment are solved, and the sampling efficiency is improved.

CN223021585UActive Publication Date: 2025-06-24XUZHOU TIANMING SURVEYING & CONTROL TECH CO LTD
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Patent Information

Application Number
CN202422123441.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-06-24
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

The existing prototype production equipment has complex structure, low usage efficiency, and requires the cooperation of multiple components, resulting in cumbersome operation.

Method used

A prototype is designed, including a conveying device, a rotary drum and a collection box. By rotating the rotary drum, the collection box is in contact with the conveyed coal, and the first baffle plate, a spring and a second baffle plate are used to form a coal storage space to achieve quantitative collection, and the collected samples are automatically sent into the drum for preparation through a slider and groove mechanism.

Benefits of technology

The equipment structure is simplified, manual operation is avoided, sample collection efficiency is improved, and automated sampling and sample preparation processes are realized.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sampling machine, which belongs to the technical field of sampling machines and comprises a conveying device, a support is fixedly connected onto the conveying device, a rotary drum is rotatably mounted on the conveying device through the support, a mounting port is arranged on the rotary drum, and a collecting box is fixedly connected onto the inner wall of the mounting port. Compared with the prior art, through the arrangement of the support, the rotating drum and the collecting box, the collecting box is in contact with conveyed coal by rotating the rotating drum, the coal can be sampled, meanwhile, a coal storage space can be formed in the collecting box by utilizing the matched arrangement of the first baffle, the spring and the second baffle, the coal can be quantitatively collected, and through the arrangement of the groove and the sliding strip, the coal collecting efficiency is improved. According to the device, the second baffle can be displaced under the action of gravity when the rotary drum rotates after sampling, so that the collected sample can be automatically fed into the rotary drum, the preparation of the coal sample is completed in the rotary drum, and the device is simple in structure, avoids manual operation and is high in sampling and sample preparation efficiency.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sampling and sample preparation machines, and particularly relates to a sampling and sample preparation machine. Background Art

[0002] Coal sampling and sample preparation is a process of obtaining representative samples from raw coal by certain methods and procedures during the processes of coal production, transportation, and storage for coal quality analysis, testing, and evaluation. This process is crucial for the coal industry as it helps us understand the coal quality situation, ensure the effective utilization and safe transportation of coal. At present, sampling machines are mostly used for sampling operations.

[0003] There are two common types of sampling and sample preparation machines in the coal industry. One is a portable sampling and sample preparation machine, which requires workers to hold the device for sampling during use, and manual processing of coal samples is also required after collection, with complicated procedures and low efficiency. The other sampling and sample preparation machine is directly installed on the coal conveyor belt and consists of the following parts: a primary sampling machine for collecting coal from the conveyor belt, a feeder for conveying the collected coal outwards, a sample divider for dividing the collected samples, and a residue return machine for sending the remaining coal after sample preparation back to the conveyor belt. This device consists of multiple components, has a complex structure, and requires the cooperation of multiple components to complete the sampling and sample preparation operation during use, and there are also certain deficiencies during use.

[0004] Therefore, in view of the above technical problems, it is necessary to provide a sampling and sample preparation machine. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a sampling and sample preparation machine that can solve the above problems.

[0006] In order to achieve the above purpose, the technical solution provided by a specific embodiment of the utility model is as follows:

[0007] A sampling and sample preparation machine includes a conveying device, a bracket is fixedly connected to the conveying device, a rotating cylinder is rotatably installed through the bracket, an installation opening is formed in the rotating cylinder, a collection box is fixedly connected to the inner wall of the installation opening, one end of the collection box extends into the interior of the rotating cylinder and is provided with a discharge port, and the other end extends to the outside of the rotating cylinder and is provided with a feed port.

[0008] A first baffle is movably installed in the interior of the feed port, a plurality of groups of springs are fixedly connected to one side of the first baffle, and the end of each group of springs away from the baffle is fixedly connected to the inner wall of the collection box. A second baffle is movably installed in the interior of the collection box.

[0009] The first baffle closes the feed port, the second baffle separates the discharge port, and a closed chamber is formed in cooperation with the collection box.

[0010] In one or more embodiments of the present utility model, a motor is installed on the bracket, and the output end of the motor is fixedly connected to the driving end of the rotating cylinder.

[0011] In one or more embodiments of the present utility model, a through opening is provided on the bracket, and a support plate is fixedly connected to the bracket. The support plate is located below the rotating cylinder and is horizontal with the through opening.

[0012] In one or more embodiments of the present utility model, a plurality of mixing rods are rotatably connected to the inner wall of the rotating cylinder, and the mixing rods are respectively arranged on both sides of the collection box inside the rotating cylinder.

[0013] In one or more embodiments of the present utility model, an output port is provided on the rotating cylinder, and the output port is arranged on one side away from the installation port.

[0014] In one or more embodiments of the present utility model, an output pipe is fixedly connected to the output port. The output end of the output pipe extends to the outside of the rotating cylinder, and a control valve is installed on the output pipe.

[0015] In one or more embodiments of the present utility model, a guide plate is fixedly connected to the inner wall of the rotating cylinder, and the guide plate is arranged on both sides of the discharge port.

[0016] In one or more embodiments of the present utility model, the distance between the collection box and the conveyor belt is 10 cm to 20 cm, and the end of the collection box away from the rotating cylinder is arc-shaped.

[0017] In one or more embodiments of the present utility model, two sliding strips are fixedly connected to the inner wall of the collection box. Two grooves matching the sliding strips are provided on the surface of the second baffle, and the second baffle moves along the sliding strips.

[0018] In one or more embodiments of the present utility model, the second baffle is located below the discharge port, and the lower surface of the second baffle has a slope.

[0019] Compared with the prior art, by setting the bracket, the rotating cylinder and the collection box in the present utility model, the rotating cylinder is rotated to make the collection box contact with the conveyed coal, so that coal sampling can be carried out. At the same time, by the cooperation of the first baffle, the spring and the second baffle, a coal storage space can be formed in the collection box to quantitatively collect coal. By setting the grooves and the sliding strips, the second baffle can be displaced under the action of gravity when the rotating cylinder rotates after sampling, so that the collected sample can be automatically fed into the rotating cylinder, and the preparation of the coal sample is completed inside it. The device has a simple structure, avoids manual operation, and has a high sampling and sample preparation efficiency. Description of the Drawings

[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are only some embodiments recorded in the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0021] Figure 1 Structural diagram of a sample collection and preparation machine in an embodiment of the present invention;

[0022] Figure 2 Structural diagram of a side view of a sample collection and preparation machine in an embodiment of the present invention;

[0023] Figure 3 Structural diagram of a front sectional view of a rotary drum in a sample collection and preparation machine in an embodiment of the present invention;

[0024] Figure 4 Structural diagram of a bottom sectional view of a rotary drum in a sample collection and preparation machine in an embodiment of the present invention;

[0025] Figure 5 Structural diagram of a front sectional view of a collection box in a sample collection and preparation machine in an embodiment of the present invention.

[0026] Main reference numeral description:

[0027] 1. Conveying device; 2. Support; 3. Through port; 4. Support plate; 5. Motor; 6. Rotary drum; 7. Output port; 8. Output pipeline; 9. Control valve; 10. Deflector; 11. Mixing rod; 12. Installation port; 13. Collection box; 14. Discharge port; 15. Feed port; 16. First baffle; 17. Spring; 18. Second baffle; 19. Groove; 20. Slide bar. Detailed implementation manners

[0028] In order to enable those skilled in the art to better understand the technical solutions in the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0029] Such as Figures 1 to 5As shown in the figure, a sample preparation machine in an embodiment of the present utility model includes a conveying device 1. The conveying device 1 is a conveyor belt used for conveying coal and is used to convey coal. A bracket 2 is fixedly connected to the conveying device 1, and a rotating cylinder 6 is rotatably installed through the bracket 2. The rotating cylinder 6 can rotate on the bracket 2.

[0030] As Figure 1 and Figure 2 shown in the figure, a motor 5 is installed on the bracket 2. The output end of the motor 5 is fixedly connected to the driving end of the rotating cylinder 6. By using the power provided by the motor 5, the rotating cylinder 6 can be driven to rotate.

[0031] As Figure 3 and Figure 5 shown in the figure, an installation opening 12 is provided on the rotating cylinder 6. The inner wall of the installation opening 12 is fixedly connected with a collection box 13. One end of the collection box 13 extends into the interior of the rotating cylinder 6 and is provided with a discharge opening 14. There are two discharge openings 14, which can improve the discharge effect. And the other end extends to the outside of the rotating cylinder 6 and is provided with a feed opening 15. The collection box 13 can rotate with the rotating cylinder 6. When the collection box 13 rotates to the position closest to the conveyor belt, it can contact the coal conveyed on the conveyor belt, and the coal can enter the interior of the collection box 13 through the feed opening 15 during the conveying process.

[0032] As Figure 5 shown in the figure, generally, the thickness of the coal seam conveyed by the conveyor belt is 20 cm to 30 cm, and the distance between the collection box 13 and the conveyor belt is 10 cm to 20 cm. When the collection box 13 is at the shortest distance from the conveyor belt, it can be inserted into the conveyed coal seam, so that the coal can enter the collection box 13 through the feed opening 15. One end of the collection box 13 away from the rotating cylinder 6 is arc-shaped. The arc shape at the bottom of the collection box 13 can reduce the impact on the collection box 13 caused by the conveyed coal, which is beneficial to improving its service life.

[0033] As Figure 5 shown in the figure, a first baffle 16 is movably installed inside the feed opening 15. One side of the first baffle 16 is fixedly connected with multiple groups of springs 17. One end of each group of springs 17 away from the baffle is fixedly connected to the inner wall of the collection box 13. When the coal contacts the first baffle 16 at the feed opening 15, the kinetic energy of the conveyed coal can push the first baffle 16 to open the feed opening 15, and the coal enters the interior of the collection box 13 through the feed opening 15. A second baffle 18 is movably installed inside the collection box 13. The second baffle 18 can separate the discharge opening 14 to form a coal storage space inside the collection box 13 for quantitatively collecting coal.

[0034] As Figure 5As shown, the first baffle 16 closes the feed port 15, and the second baffle 18 separates the discharge port 14, and cooperates with the collection box 13 to form a closed chamber. After the collected coal enters the collection box 13 through the feed port 15, it can be stored in the closed chamber formed inside it. When the drum 6 continues to rotate, the second baffle 18 can move under the action of gravity to open the discharge port 14. At this time, the coal in the collection box 13 can fall into the drum 6 through the discharge port 14.

[0035] As Figure 5 As shown, two slide bars 20 are fixedly connected to the inner wall of the collection box 13, and two grooves 19 matching the slide bars 20 are opened on the surface of the second baffle 18, so that the second baffle 18 can move along the slide bars 20, which can limit the second baffle 18 and make its movement more stable and smooth, preventing it from falling.

[0036] like Figure 5 As shown, the lower surface of the second baffle 18 has a slope, and the setting of the slope enables the coal to fall out better and faster, and avoids the coal remaining on the second baffle 18 after it is rotated to a horizontal position.

[0037] like Figure 4 As shown, the inner wall of the rotating drum 6 is rotatably connected to multiple groups of mixing rods 11, and the mixing rods 11 are respectively arranged on both sides of the collecting box 13 in the rotating drum 6. During the rotation of the rotating drum 6, the coal will move inside it and collide with the mixing rods 11 to achieve coal crushing and mixing.

[0038] like Figure 3 and Figure 4 As shown, an output port 7 is provided on the surface of the rotating drum 6, and the output port 7 is arranged in the middle position of the surface of the rotating drum 6 and on the side away from the installation port 12. An output pipe 8 is fixedly connected to the inner wall of the output port 7, and the output end of the output pipe 8 extends to the outside of the rotating drum 6. The output port 7 and the output pipe 8 can be used to output the coal in the rotating drum 6 for use. A control valve 9 is installed on the output pipe 8, and the control valve 9 can control the opening and closing of the output pipe 8 to facilitate the material taking operation.

[0039] like Figure 4 As shown, the inner wall of the rotating drum 6 is fixedly connected with a guide plate 10, and the guide plate 10 is arranged on both sides of the discharge port 14. The guide plate 10 can guide the coal sample inside the rotating drum 6, so that it can be better discharged outward through the discharge port 14 and the output pipe 8, thereby preventing coal from remaining in the rotating drum 6.

[0040] like Figure 1 and Figure 2As shown, a through opening 3 is provided on the surface of the support bracket 2. A support plate 4 is fixedly connected to the surface of the support bracket 2. The support plate 4 is located below the rotating cylinder 6 and is horizontal with the through opening 3. The through opening 3 facilitates the taking of the material output through the output pipeline 8. The support plate 4 can support the material taking device in use, making it more labor-saving and convenient.

[0041] During use, the conveyor belt conveys coal. The rotating cylinder 6 is controlled to rotate so that the collection box 13 moves to the position closest to the conveyor belt. At this time, the collection box 13 can be inserted into the conveyed coal. Utilizing the kinetic energy generated by the conveyed coal, the first baffle 16 can be pushed to move, and the spring 17 can be contracted. At this time, the feeding port 15 will be opened, and the coal can enter the interior of the collection box 13 through the feeding port 15. Subsequently, the rotating cylinder 6 continues to rotate. When the collection box 13 moves away from the coal, the resilience generated by the spring 17 can be utilized to push the first baffle 16 to reset and close the feeding port 15. Immediately afterwards, the direction of the collection box 13 will gradually change from downward to upward. At this time, under the action of gravity, the second baffle 18 can slide to open the discharge port 14. Then, the coal in the collection box 13 will fall into the interior of the rotating cylinder 6 through the discharge port 14, thus completing the sampling.

[0042] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be encompassed within the present utility model. Any reference signs in the claims should not be regarded as limiting the claimed rights.

[0043] In addition, it should be understood that although this specification is described according to the embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A sampling machine, comprising a conveying device, characterized in that: The conveying device is fixedly connected with a bracket, a rotating drum is rotatably mounted by the bracket, a mounting opening is provided on the rotating drum, a collection box is fixedly connected to the inner wall of the mounting opening, one end of the collection box extends to the inside of the rotating drum and is provided with a discharge opening, and the other end extends to the outside of the rotating drum and is provided with a feed opening; A first baffle is movably installed inside the feed port, a plurality of groups of springs are fixedly connected to one side of the first baffle, one end of each group of springs away from the baffle is fixedly connected to the inner wall of the collection box, and a second baffle is movably installed inside the collection box; The first baffle closes the feed port, and the second baffle separates the discharge port, and cooperates with the collection box to form a closed chamber.

2. A sampling machine according to claim 1, characterized in that: A motor is installed on the bracket, and the output end of the motor is fixedly connected to the driving end of the drum.

3. A sampling machine according to claim 1, characterized in that: The bracket is provided with a through opening, and a support plate is fixedly connected to the bracket. The support plate is located below the rotating drum and keeps level with the through opening.

4. A sampling machine according to claim 1, characterized in that: The inner wall of the rotating drum is rotatably connected to a plurality of groups of mixing rods, and the mixing rods are respectively arranged on both sides of the collection box in the rotating drum.

5. A sampling machine according to claim 1, characterized in that: The rotating drum is provided with an output port, and the output port is arranged on a side away from the installation port.

6. A sampling machine according to claim 5, characterized in that: The output port is fixedly connected with an output pipeline, the output end of the output pipeline extends to the outside of the drum, and a control valve is installed on the output pipeline.

7. A sampling machine according to claim 5, characterized in that: The inner wall of the rotating drum is fixedly connected with a guide plate, and the guide plate is arranged on both sides of the discharge port.

8. A sampling machine according to claim 1, characterized in that: The distance between the collection box and the conveyor belt is 10 cm to 20 cm, and the end of the collection box away from the rotating drum is in an arc shape.

9. A sampling machine according to claim 1, characterized in that: The inner wall of the collection box is fixedly connected to two slide bars, and the surface of the second baffle is provided with two grooves matching the slide bars, and the second baffle moves along the slide bars.

10. A sampling machine according to claim 9, characterized in that: The second baffle is located below the discharge port, and the lower surface of the second baffle has a slope.