Battery rubberizing detection mechanism

Abstract

A battery rubberizing detection mechanism comprises a mounting rack, a CCD detection device, a light source assembly, a battery carrying module and a battery overturning module, the CCD detection device and the light source assembly are both mounted on the mounting rack, and the light source assembly is located below the CCD detection device and used for providing illumination for the CCD detection device. The battery carrying module and the battery overturning module are both located below the light source assembly, the battery carrying module is located on the right side of the battery overturning module and used for conveying a to-be-detected battery to a detection position, and the battery overturning module is used for overturning the to-be-detected battery. The detection efficiency can be remarkably improved, manual intervention is reduced, the detection accuracy and stability are improved, and therefore the requirements of the battery manufacturing industry for high-quality and high-efficiency detection are met.

Description

Technical Field

[0001] This application relates to the field of battery processing and inspection equipment, and particularly to a battery adhesive pasting detection mechanism. Background Art

[0002] In the battery manufacturing industry, the detection of battery adhesive pasting quality is a crucial link. The integrity, uniformity, and accuracy of battery adhesive pasting directly affect the performance, safety, and service life of the battery. Traditional battery adhesive pasting detection methods mostly use manual visual inspection, which has the disadvantages of low detection efficiency, poor accuracy, and being easily affected by human factors. Therefore, with the continuous development of industrial automation and intelligent technologies, more and more enterprises are beginning to seek automated and high-precision battery adhesive pasting detection solutions.

[0003] Existing automated battery adhesive pasting detection mechanisms usually use a CCD (Charge-Coupled Device) detection device combined with a light source component and image processing software to achieve the detection of the battery surface. However, most existing detection mechanisms can only detect one surface of the battery and cannot detect the upper and lower surfaces of the battery simultaneously or continuously. This means that the battery needs to be manually flipped or transported multiple times during the detection process, increasing the complexity of the operation and the time cost of detection. Summary of the Utility Model

[0004] The purpose of this application is to provide a battery adhesive pasting detection mechanism that can automatically and continuously detect the upper and lower surfaces of the battery.

[0005] A battery adhesive pasting detection mechanism includes a mounting frame, a CCD detection device, a light source component, a battery carrying module, and a battery flipping module, where

[0006] The CCD detection device and the light source component are both installed on the mounting frame, and the light source component is located below the CCD detection device to provide illumination for the CCD detection device. The battery carrying module and the battery flipping module are both located below the light source component, and the battery carrying module is located on the right side of the battery flipping module to transport the battery to be detected to the detection position. The battery flipping module is used to perform a flipping operation on the battery to be detected.

[0007] Further, the light source component includes a connection component and a plurality of light sources installed on the mounting frame through the connection component.

[0008] Further, the connection component includes a first connection plate and a second connection plate. The first connection plate includes an upper kidney-shaped hole and a lower kidney-shaped hole. The first connection plate is installed on the mounting frame through the upper kidney-shaped hole. The second connection plate is installed on the lower kidney-shaped hole through an upper mounting hole. The second connection plate is also provided with a lower mounting hole for installing the light source.

[0009] Further, the second connecting plate is L-shaped.

[0010] Further, the battery carrier module includes a rotating platform, a first rotation driving device, a support frame, and a first lateral movement driving device. The rotating platform is installed on the first rotation driving device, and the first rotation driving device is used to drive the battery on the rotating platform to perform a selection movement. The first rotation driving device is installed on the support frame, and the support frame is installed on the first lateral movement driving device. The first lateral movement driving device is used to drive the battery to move forward and backward.

[0011] Further, a plurality of first vacuum suction cups are arranged on the upper surface of the rotating platform.

[0012] Further, the battery flipping module includes a material taking frame, a second rotation driving device, a lifting driving device, a lateral movement seat, and a second lateral movement driving device. The material taking frame is installed on the second rotation driving device, and the second rotation driving device is used to drive the material taking frame to adsorb the battery and perform a flipping movement. The second rotation driving device is installed on the lifting driving device, and the lifting driving device is used to drive the material taking frame to descend to suck the battery. The lifting driving device is installed on the lateral movement seat, and the lateral movement seat is installed on the second lateral movement driving device. The second lateral movement driving device is used to drive the battery to move forward and backward.

[0013] Further, a plurality of second vacuum suction cups for sucking the battery are arranged on the material taking frame.

[0014] The beneficial effects are as follows:

[0015] During operation, for the upper surface detection of the battery, the battery carrier module is activated to transport the battery to be detected from the initial position to the detection position. Under the illumination of the light source assembly, the CCD detection device captures an image of the upper surface of the battery. The image data is transmitted to the image processing software for processing to detect the glue sticking defects on the upper surface. Battery flipping and lower surface detection: If the upper surface detection is qualified, the battery flipping module is activated to flip the battery 180 degrees so that the lower surface faces upward. Similarly, under the illumination of the light source assembly, the CCD detection device captures an image of the lower surface of the battery again. The image processing software analyzes the lower surface image to detect the glue sticking defects. This mechanism should be able to automatically transport the battery to the detection position, flip the battery through the flipping module for lower surface detection, and use the CCD detection device to perform high-precision detection on the upper and lower surfaces of the battery. This design can significantly improve the detection efficiency, reduce manual intervention, and improve the accuracy and stability of detection, thus meeting the requirements of the battery manufacturing industry for high-quality and high-efficiency detection. Description of the Drawings

[0016] Figure 1Schematic structural diagram of a battery pasting detection mechanism provided by an embodiment of the present application;

[0017] Explanation of reference numerals:

[0018] 1. Mounting frame; 2. CCD detection device; 3. Light source assembly; 4. Battery conveying module; 5. Battery flipping module;

[0019] 31. Connection component; 32. Light source;

[0020] 311. First connecting plate; 312. Second connecting plate; 313. Upper kidney-shaped hole; 315. Upper mounting hole; 316. Lower mounting hole;

[0021] 41. Rotary platform; 42. First rotary driving device; 43. Support frame; 44. First transverse movement driving device;

[0022] 51. Picking frame; 52. Second rotary driving device; 53. Lifting driving device; 54. Transverse movement seat; 55. Second transverse movement driving device; 56. Second vacuum suction cup; Detailed implementation manners

[0023] The terms used in the implementation manners part of the present application are only used to explain the specific embodiments of the present application, rather than aiming to limit the present application. The implementation manners of the embodiments of the present application will be described in detail below with reference to the drawings.

[0024] As Figure 1 shown, a battery pasting detection mechanism includes a mounting frame 1, a CCD detection device 2, a light source assembly 3, a battery conveying module 4 and a battery flipping module 5, wherein

[0025] The CCD detection device 2 and the light source assembly 3 are both mounted on the mounting frame 1, and the light source assembly 3 is located below the CCD detection device 2 to provide illumination for the CCD detection device 2. The battery conveying module 4 and the battery flipping module 5 are both located below the light source assembly 3, and the battery conveying module 4 is located on the right side of the battery flipping module 5 to transport the battery to be detected to the detection position, and the battery flipping module 5 is used to perform a flipping operation on the battery to be detected.

[0026] During operation, for the detection of the upper surface of the battery, the battery transportation module 4 is activated to transport the battery to be detected from the initial position to the detection position. Under the illumination of the light source assembly 3, the CCD detection device 2 captures an image of the upper surface of the battery. The image data is transmitted to the image processing software for processing to detect the adhesive defects on the upper surface. Battery flipping and lower surface detection: If the upper surface detection is qualified, the battery flipping module 5 is activated to flip the battery 180 degrees so that the lower surface faces upward. Similarly, under the illumination of the light source assembly 3, the CCD detection device 2 captures an image of the lower surface of the battery again. The image processing software analyzes the lower surface image to detect adhesive defects. This mechanism should be able to automatically transport the battery to the detection position, flip the battery through the flipping module for lower surface detection, and use the CCD detection device 2 to perform high-precision detection on the upper and lower surfaces of the battery. This design can significantly improve the detection efficiency, reduce manual intervention, and improve the accuracy and stability of detection, thus meeting the requirements of the battery manufacturing industry for high-quality and high-efficiency detection.

[0027] In this embodiment, the light source assembly 3 includes a connection assembly 31 and a plurality of light sources 32 installed on the mounting frame 1 through the connection assembly 31.

[0028] In this embodiment, the connection assembly 31 includes a first connecting plate 311 and a second connecting plate 312. The first connecting plate 311 includes an upper kidney-shaped hole 313 and a lower kidney-shaped hole. The first connecting plate 311 is installed on the mounting frame 1 through the upper kidney-shaped hole 313. The second connecting plate 312 is installed on the lower kidney-shaped hole through the upper mounting hole 315. The second connecting plate 312 is also provided with a lower mounting hole 316 for installing the light source. The first connecting plate 311 is installed on the mounting frame 1 through the upper kidney-shaped hole 313. This design allows the first connecting plate 311 to have a certain adjustment range on the mounting frame 1, so that fine adjustment can be made according to actual needs to ensure the stability and accuracy of the entire detection mechanism.

[0029] The second connecting plate 312 is installed on the lower kidney-shaped hole through the upper mounting hole 315. This design further increases the flexibility of the connection assembly 31, and can be adjusted according to batteries of different sizes and specifications or detection requirements.

[0030] In this embodiment, the second connecting plate 312 is L-shaped.

[0031] In this embodiment, the battery transportation module 4 includes a rotating platform 41, a first rotation driving device 42, a support frame 43, and a first lateral movement driving device 44. The rotating platform 41 is installed on the first rotation driving device 42. The first rotation driving device 42 is used to drive the battery on the rotating platform 41 to perform a rotational movement. The first rotation driving device 42 is installed on the support frame 43. The support frame 43 is installed on the first lateral movement driving device 44. The first lateral movement driving device 44 is used to drive the battery to perform a forward and backward movement.

[0032] In this embodiment, a plurality of first vacuum suction cups are arranged on the upper surface of the rotating platform 41.

[0033] In this embodiment, the battery flipping module 5 includes a material taking frame 51, a second rotation driving device 52, a lifting driving device 53, a transverse moving seat 54, and a second transverse moving driving device 55. The material taking frame 51 is installed on the second rotation driving device 52. The second rotation driving device 52 is used to drive the material taking frame 51 to adsorb the battery and perform a flipping motion. The second rotation driving device 52 is installed on the lifting driving device 53. The lifting driving device 53 is used to drive the material taking frame 51 to descend to suck the battery. The lifting driving device 53 is installed on the transverse moving seat 54. The transverse moving seat 54 is installed on the second transverse moving driving device 55. The second transverse moving driving device 55 is used to drive the battery to move back and forth.

[0034] In this embodiment, a plurality of second vacuum suction cups 56 for sucking the battery are arranged on the material taking frame 51.

[0035] In the description of the embodiments of the present application, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, or an indirect connection through an intermediate medium. It can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to specific situations.

[0036] The devices or elements referred to in the embodiments of the present application or implied must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the embodiments of the present application. In the description of the embodiments of the present application, the meaning of "a plurality of" is two or more, unless otherwise precisely and specifically specified.

[0037] The terms "first", "second", "third", "fourth", etc. (if any) in the specification, claims, and the above drawings of the embodiments of the present application are used to distinguish similar objects, and do not have to be used to describe a specific order or sequence. It should be understood that such used data can be interchanged under appropriate circumstances, so that the embodiments of the present application described here, for example, can be implemented in an order other than those illustrated or described here. In addition, the terms "may include" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units does not have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products, or devices.

[0038] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the embodiments of the present application, rather than to limit them. Although the embodiments of the present application have been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features. And these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A battery adhesive detection mechanism, characterized in that: It includes a mounting frame, a CCD detection device, a light source assembly, a battery carrier module and a battery flip module, wherein The CCD detection device and the light source assembly are both installed on a mounting frame, and the light source assembly is located below the CCD detection device, and is used to provide lighting for the CCD detection device. The battery transport module and the battery flip module are both located below the light source assembly, and the battery transport module is located on the right side of the battery flip module, and is used to transport the battery to be detected to the detection position, and the battery flip module is used to flip the battery to be detected.

2. A battery adhesive detection mechanism according to claim 1, characterized in that: The light source assembly comprises a connecting assembly and a plurality of light sources mounted on a mounting frame via the connecting assembly.

3. A battery adhesive detection mechanism according to claim 2, characterized in that: The connecting assembly includes a first connecting plate and a second connecting plate, the first connecting plate includes an upper waist-shaped hole and a lower waist-shaped hole, the first connecting plate is installed on the mounting frame through the upper waist-shaped hole, the second connecting plate is installed on the lower waist-shaped hole through the upper mounting hole, and the second connecting plate is also provided with a lower mounting hole for mounting a light source.

4. A battery adhesive detection mechanism according to claim 3, characterized in that: The second connecting plate is L-shaped.

5. A battery adhesive detection mechanism according to claim 1, characterized in that: The battery transport module includes a rotating platform, a first rotating drive device, a support frame and a first transverse drive device. The rotating platform is installed on the first rotating drive device. The first rotating drive device is used to drive the battery on the rotating platform to make selective movements. The first rotating drive device is installed on the support frame. The support frame is installed on the first transverse drive device. The first transverse drive device is used to drive the battery to move forward and backward.

6. A battery adhesive detection mechanism according to claim 5, characterized in that: A plurality of first vacuum suction cups are arranged on the upper surface of the rotating platform.

7. A battery adhesive detection mechanism according to claim 1, characterized in that: The battery flipping module includes a material picking rack, a second rotating drive device, a lifting drive device, a transverse seat and a second transverse drive device. The material picking rack is installed on the second rotating drive device. The second rotating drive device is used to drive the material picking rack to adsorb the battery for flipping movement. The second rotating drive device is installed on the lifting drive device. The lifting drive device is used to drive the material picking rack to descend and absorb the battery. The lifting drive device is installed on the transverse seat. The transverse seat is installed on the second transverse drive device. The second transverse drive device is used to drive the battery to move forward and backward.

8. A battery adhesive detection mechanism according to claim 7, characterized in that: The material taking rack is provided with a plurality of second vacuum suction cups for sucking batteries.

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