Belt scale double-probe speed measuring device
By designing a dual-probe speed measurement device in the belt balance system, using infrared photoelectric sensors and microcontroller control systems, it is possible to continue to measure the speed even if one set of detection components is damaged, and the other set can continue to measure the speed. By reminding the operator to perform maintenance, the problem of easy damage to the existing belt balance speed measurement device is solved, and the measurement accuracy and stability of the production line are improved.
Patent Information
- Application Number
- CN202422275514.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-18
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-09-18
AI Technical Summary
The existing belt scale speed measuring device is vulnerable to damage, resulting in metering accidents and the impact of production line operation efficiency and output.
A belt-scale double probe speed measurement device is designed, using infrared photoelectric sensors and microcontroller control system. Through the dual settings of the detection components, it is ensured that even if one set of detection components is damaged, the other set can continue to measure the speed, and remind the operator to perform maintenance through buzzers and remind the operator to perform maintenance.
It effectively reduces the online failure rate of belt scale, prevents the occurrence of metering accidents, and ensures the metering accuracy of belt scale system and the stable operation of the production line.
Smart Images

Figure CN223022149U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of material metering, and specifically relates to a belt weigher double-probe speed measuring device. Background Technique
[0002] The belt weigher system combines a belt conveyor and a weighing sensor to achieve real-time weighing and metering of materials during transportation. This system not only improves the accuracy and efficiency of the production process, but also provides important data support for production management and quality control. In modern industrial production, the belt weigher system is an indispensable important device.
[0003] The existing belt weigher speed measuring device is a consumable part. The damage of the speed measuring device will lead to metering accidents. The belt conveyor usually runs continuously, and the downtime of the belt conveyor may affect the operation efficiency and output of the entire production line.
[0004] Therefore, we propose a belt weigher double-probe speed measuring device to solve the above-mentioned problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide a belt weigher double-probe speed measuring device to solve the problem that the belt weigher speed measuring device is easily damaged in the above-mentioned background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: A belt weigher double-probe speed measuring device, including a belt conveyor, the belt conveyor includes a cross beam and an L-shaped fixing plate installed between the cross beams. A detection plate is installed at the bottom end of the L-shaped fixing plate, a roller is installed inside the detection plate, and a detection member is installed outside the detection plate;
[0007] The detection member includes an installation frame and a detection hole opened on the outer wall of the installation frame. A T-shaped insertion rod is installed inside the detection hole. A rubber ring is installed through the middle end inside the T-shaped insertion rod, and an infrared photoelectric sensor is inserted inside the rubber ring.
[0008] Preferably, a rubber cylinder is installed on the inner wall of the installation frame and outside the detection hole, and a positioning insertion rod is installed on the outer side of the T-shaped insertion rod.
[0009] Preferably, a rotating groove is opened on the upper end of the outer side of the installation frame, a rotating plate is hingedly installed inside the rotating groove, a buzzer and a single-chip microcomputer are installed inside the installation frame, and a warning light is installed on the outer side of the rotating plate.
[0010] Preferably, a slot is penetrated and opened on the outer side of the rotating plate and below the warning light, and a dust-proof net is installed inside the slot.
[0011] Preferably, a threaded hole is opened on the lower front side of the installation frame, a bolt is threadedly connected to the lower end of the rotating plate, and the threaded end of the bolt is threadedly connected inside the threaded hole.
[0012] Preferably, there are two groups of the detection components, and the two groups of the detection components are installed on the outer side of the drum.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] In a belt weigher double-probe speed measurement device provided by the present utility model, when the infrared photoelectric sensor has an abnormal speed, the single-chip microcomputer controls the buzzer and the warning light to operate. The buzzer makes a sound to remind the operator through the dust-proof net. When the detection component is damaged, the light generated by the warning light facilitates the operator to identify that the detection component in the two groups is damaged. When one group of detection components is damaged, the other group of detection components measures the speed of the belt conveyor, and the damaged detection component can be repaired. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the structure of the detection component of the present utility model;
[0017] Figure 3 is of the present utility model Figure 2 enlarged view at A in.
[0018] In the figure: 1, belt conveyor; 11, cross beam; 12, L-shaped fixing plate; 13, detection component; 131, installation frame; 1311, infrared photoelectric sensor; 1312, single-chip microcomputer; 1313, buzzer; 1314, T-shaped insertion rod; 1315, rubber cylinder; 1316, rubber ring; 1317, positioning insertion rod; 132, detection hole; 133, rotating groove; 134, rotating plate; 1341, warning light; 135, slotted opening; 136, dust-proof net; 137, threaded hole; 138, bolt; 14, detection plate; 15, drum. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0019] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0020] Embodiment 1: Please refer to Figures 1-3, A dual-probe speed measurement device for belt scales, including a belt conveyor 1. The belt conveyor 1 includes a crossbeam 11 and an L-shaped fixed plate 12 installed between the crossbeams 11. A detection plate 14 is installed at the bottom end of the L-shaped fixed plate 12. A roller 15 is installed inside the detection plate 14, and a detection component 13 is installed outside the detection plate 14.
[0021] The detection component 13 includes an installation frame 131 and a detection hole 132 opened on the outer wall of the installation frame 131. A T-shaped insertion rod 1314 is installed inside the detection hole 132. A rubber ring 1316 is installed through the middle of the T-shaped insertion rod 1314. An infrared photoelectric sensor 1311 is inserted inside the rubber ring 1316, and the infrared photoelectric sensor 1311 is used to measure the speed of the belt conveyor 1.
[0022] A rubber cylinder 1315 is installed on the inner wall of the installation frame 131 and outside the detection hole 132. A positioning insertion rod 1317 is installed on the outside of the T-shaped insertion rod 1314. The infrared photoelectric sensor 1311 is inserted into the inside of the rubber ring 1316, and the positioning insertion rod 1317 is inserted into the inside of the rubber cylinder 1315 to fix the positions of the T-shaped insertion rod 1314 and the infrared photoelectric sensor 1311.
[0023] A rotating groove 133 is opened at the upper end of the outside of the installation frame 131. A rotating plate 134 is installed by hinge inside the rotating groove 133. A buzzer 1313 and a single-chip microcomputer 1312 are installed inside the installation frame 131. A warning light 1341 is installed on the outside of the rotating plate 134. The infrared photoelectric sensor 1311, the single-chip microcomputer 1312, the buzzer 1313, and the warning light 1341 are electrically connected.
[0024] A slot 135 is penetrated and opened at the lower end of the outside of the rotating plate 134 and below the warning light 1341. A dust-proof net 136 is installed inside the slot 135. After the infrared photoelectric sensor 1311 detects an abnormality, the single-chip microcomputer 1312 controls the buzzer 1313 to operate, and the generated sound can be transmitted through the dust-proof net 136.
[0025] A threaded hole 137 is opened at the lower front side of the installation frame 131. A bolt 138 is threadedly connected to the lower end of the rotating plate 134, and the threaded end of the bolt 138 is threadedly connected inside the threaded hole 137 to install the rotating plate 134 and the installation frame 131.
[0026] There are two sets of detection components 13, and the two sets of detection components 13 are installed outside the roller 15. Two sets of detection components 13 are set to measure the speed of the belt conveyor 1. When one set of detection components 13 is damaged, the other set of detection components 13 can continue to measure the speed of the belt conveyor 1.
[0027] In this embodiment: The infrared photoelectric sensor 1311 detects the rotation speed of the roller 15. The single-chip microcomputer 1312 detects the data detected by the infrared photoelectric sensor 1311. When the rotation speed of the infrared photoelectric sensor 1311 is abnormal, the single-chip microcomputer 1312 controls the buzzer 1313 and the indicator light 1341 to operate. The buzzer 1313 makes a sound to remind the operator through the dust-proof net 136 that the detection component 13 is damaged. The light generated by the indicator light 1341 facilitates the operator to identify that the detection component 13 in the two groups is damaged. When one group of detection components 13 is damaged, the other group of detection components 13 measures the speed of the belt conveyor 1, and the damaged detection component 13 can be repaired. Rotate the bolt 138, and the threaded end of the bolt 138 turns out of the inside of the threaded hole 137. The rotating plate 134 can be rotated. Put your hand into the inside of the mounting frame 131, hold the infrared photoelectric sensor 1311 and the T-shaped insertion rod 1314. The positioning insertion rod 1317 is pulled out of the inside of the rubber cylinder 1315, and the T-shaped insertion rod 1314 is pulled out of the inside of the detection hole 132, which facilitates the extraction of the infrared photoelectric sensor 1311 from the inside of the detection hole 132 to repair the damaged infrared photoelectric sensor 1311. After the repair is completed, the T-shaped insertion rod 1314 is inserted into the inside of the detection hole 132, and the positioning insertion rod 1317 is inserted into the inside of the rubber cylinder 1315 to fix the position of the T-shaped insertion rod 1314. The detection end of the infrared photoelectric sensor 1311 is inserted into the inside of the rubber ring 1316 to fix the position of the infrared photoelectric sensor 1311.
[0028] Working principle: Two groups of detection components 13 are installed in the belt conveyor 1 to reduce the on-line failure rate of the belt weigher. By installing two groups of detection components 13 in the same set of belt weigher system, when a single detection component 13 is damaged, it will not affect the metering accuracy of the belt weigher and prevent the occurrence of metering accidents. When the rotation speed of the infrared photoelectric sensor 1311 is abnormal, the single-chip microcomputer 1312 controls the buzzer 1313 and the indicator light 1341 to operate. The buzzer 1313 makes a sound to remind the operator through the dust-proof net 136 that the detection component 13 is damaged. The light generated by the indicator light 1341 facilitates the operator to identify that the detection component 13 in the two groups is damaged. When one group of detection components 13 is damaged, the other group of detection components 13 measures the speed of the belt conveyor 1, and the damaged detection component 13 can be repaired.
[0029] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0030] Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A belt scale dual-probe speed measuring device, comprising a belt conveyor (1), characterized in that: The belt conveyor (1) comprises a crossbeam (11) and an L-shaped fixing plate (12) installed between the crossbeams (11); a detection plate (14) is installed at the bottom end of the L-shaped fixing plate (12); a roller (15) is installed inside the detection plate (14); and a detection component (13) is installed outside the detection plate (14); The detection component (13) comprises a mounting frame (131) and a detection hole (132) provided on the outer wall of the mounting frame (131); a T-shaped plug rod (1314) is installed inside the detection hole (132); a rubber ring (1316) is installed through the middle end of the T-shaped plug rod (1314); and an infrared photoelectric sensor (1311) is inserted inside the rubber ring (1316).
2. A belt scale dual-probe speed measuring device according to claim 1, characterized in that: A rubber tube (1315) is installed on the inner wall of the installation frame (131) and on the outside of the detection hole (132), and a positioning plug rod (1317) is installed on the outside of the T-shaped plug rod (1314).
3. A belt scale dual-probe speed measuring device according to claim 2, characterized in that: A rotation groove (133) is provided at the upper end of the outer side of the installation frame (131), a rotation plate (134) is hingedly installed inside the rotation groove (133), a buzzer (1313) and a single-chip computer (1312) are installed inside the installation frame (131), and a warning light (1341) is installed outside the rotation plate (134).
4. A belt scale dual-probe speed measuring device according to claim 3, characterized in that: A slot (135) is provided on the outer side of the rotating plate (134) and at the lower end of the warning light (1341), and a dustproof net (136) is installed inside the slot (135).
5. A belt scale dual-probe speed measuring device according to claim 4, characterized in that: A threaded hole (137) is provided at the lower side of the front end of the installation frame (131); a bolt (138) is threadedly connected to the lower end of the rotating plate (134); and the threaded end of the bolt (138) is threadedly connected to the inside of the threaded hole (137).
6. A belt scale dual-probe speed measuring device according to claim 1, characterized in that: The detection components (13) are provided in two groups, and the two groups of the detection components (13) are installed on the outside of the drum (15).