LED crystal film screen mounting structure

Abstract

The utility model discloses an LED crystal film screen mounting structure, and relates to the technical field of LED crystal film screen mounting structures. The device comprises a rectangular supporting plate I, wherein a rolling mechanism and a supporting mechanism are arranged on the rectangular supporting plate I; an LED crystal film screen is arranged on the rear side of the first rectangular supporting plate, the rolling mechanism comprises a rotating assembly and a displacement assembly, the rotating assembly comprises two trapezoidal sliding grooves formed in the rear side of the first rectangular supporting plate, and a first sliding block is slidably connected to the inner wall of the lower trapezoidal sliding groove; a second sliding block is slidably connected to the inner wall of the trapezoidal sliding groove located on the upper portion. According to the utility model, the rolling mechanism is arranged, so that the problems that more bubbles possibly remain in the sealant, the bubbles reduce the filling density of the sealant and influence the sealing performance of the sealant, external moisture possibly permeates into the sealant through a weak area where the bubbles are located in the long-term use process, the LED wafer is affected with damp, and the service life of the LED wafer is prolonged are solved. And the light emitting effect and the service life are influenced.

Description

Technical Field

[0001] The utility model belongs to the technical field of LED crystal film screen mounting structures, in particular to an LED crystal film screen mounting structure. Background Art

[0002] LED crystal film screens use flexible substrates, such as polyester film or polyimide film, instead of traditional rigid glass or metal substrates, which allows LED screens to be more easily bent, folded and installed on irregular surfaces. Due to the characteristics of the flexible design, LED crystal film screens can be applied to a wider variety of scenarios, such as curved displays, special shape installation requirements, etc., expanding the application field of LED display technology. However, LED crystal film screens usually use flexible polyester film or polyimide film as a substrate. This material itself is soft, and the LED chips or modules need to be firmly fixed on it through mounting technology to prevent them from moving or being damaged during use. The mounting process usually involves protection and packaging steps to ensure that the LED chips are protected from environmental influences and mechanical damage, while improving their reliability and durability in various application scenarios.

[0003] However, during the use of the existing LED crystal film screen mounting structure, a large number of bubbles may remain inside the sealant. These bubbles will reduce the filling density of the sealant and affect its sealing performance. During long-term use, external moisture may penetrate through the weak area where the bubbles are located, causing the LED chip to become damp, affecting its luminous effect and lifespan. Utility Model Content

[0004] The purpose of the utility model is to provide an LED crystal film screen mounting structure. By setting a rolling mechanism, the problem that a large number of bubbles may remain inside the sealant, these bubbles will reduce the filling density of the sealant and affect its sealing performance. During long-term use, external moisture may penetrate through the weak area where the bubbles are located, causing the LED chip to get damp, affecting its luminous effect and lifespan is solved.

[0005] In order to solve the above technical problems, the utility model is achieved through the following technical solutions:

[0006] The utility model is a LED crystal film screen mounting structure, comprising a rectangular support plate 1, on which a rolling mechanism and a supporting mechanism are arranged;

[0007] A LED crystal film screen is provided at the rear side of the first rectangular support plate. The rolling mechanism includes a rotating component and a displacement component. The rotating component includes two trapezoidal chutes opened at the rear side of the first rectangular support plate. A first slider is slidably connected to the inner wall of the lower trapezoidal chute, and a second slider is slidably connected to the inner wall of the upper trapezoidal chute. A rotating shaft is rotatably connected between the first slider and the second slider. The top of the rotating shaft rotatably penetrates the outer wall of the second slider and extends to the outside. A pressing roller is fixedly connected to the outer wall of the rotating shaft.

[0008] Further, a rack is fixedly connected to the rear side of the first rectangular support plate, and a gear is fixedly connected to the extending portion at the top side of the rotating shaft. The gear meshes with the rack.

[0009] Further, the displacement component includes two second rectangular support plates fixedly connected to the rear side of the first rectangular support plate. A reciprocating lead screw is rotatably connected between the two second rectangular support plates. The right side of the reciprocating lead screw rotatably penetrates the outer wall of the second rectangular support plate on the right side and extends to the outside. The reciprocating lead screw threadedly penetrates the first slider, and a motor is fixedly connected to the extending portion on the right side of the reciprocating lead screw.

[0010] Further, the support mechanism includes a first support component and a second support component. The first support component includes a plurality of circular grooves opened on the first rectangular support plate, and a connecting rod penetrates through each of the plurality of circular grooves.

[0011] Further, a limiting block is fixedly connected to the rear side of each of the plurality of connecting rods, and a suction cup is fixedly connected to the rear side of each of the plurality of limiting blocks.

[0012] Further, the second support component includes an X-shaped connecting plate fixedly connected to the front sides of the plurality of connecting rods. A threaded rod is rotatably connected to the front side of the first rectangular support plate. The front side of the threaded rod threadedly penetrates the outer wall of the X-shaped connecting plate and extends to the outside.

[0013] Further, a handle is fixedly connected to the extending portion at the front side of the threaded rod, and a sliding rod is fixedly connected to the front side of the first rectangular support plate. The front side of the sliding rod slidably penetrates the outer wall of the X-shaped connecting plate and extends to the outside.

[0014] The utility model has the following beneficial effects:

[0015] 1. By setting up a rolling mechanism, after the pressing roller contacts the LED crystal film screen, start the motor. The motor drives the reciprocating lead screw to rotate, thereby driving the pressing roller on the rotating shaft to move left and right through the first slider. When the pressing roller moves left and right, it will drive the pressing roller on the rotating shaft to rotate under the action of the rack and gear. The left and right movement of the pressing roller can cover the entire sealing area of the LED crystal film screen, ensuring that the sealant can be evenly pressed at each position, avoiding the situation of insufficient local pressing or excessive pressing, making the pressing effect more comprehensive and uniform. The rotation of the pressing roller while moving left and right can further enhance the pressing effect, thereby better removing the bubbles in the sealant, making the combination of the sealant with the wafer and the crystal film screen closer and firmer. Moreover, the rotation can reduce the sliding friction between the pressing roller and the LED crystal film screen, avoiding the error caused by the change of the position of the LED crystal film screen when the pressing roller moves;

[0016] 2. By setting up a supporting mechanism, when it is necessary to mount the LED crystal film screen, the device can be fixed on the LED crystal film screen through the suction cup. Turn the handle, and the handle drives the threaded rod to rotate. The threaded rod drives the first rectangular support plate to move downward under the action of the sliding rod, making the pressing roller contact the LED crystal film screen. Through the cooperation of the threaded rod and the sliding rod, the first rectangular support plate can move downward smoothly, ensuring that the pressing roller can contact the LED crystal film screen with uniform pressure. This helps to avoid excessive or insufficient local pressure, ensuring that the pressing effect of the sealant in the entire wafer area is consistent, improving the quality stability of the product. The adjustability of the device enables it to adapt to LED crystal film screens of different sizes, has good versatility, and reduces the equipment cost and production complexity.

[0017] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0019] Figure 1 is the overall structural schematic diagram of the present utility model;

[0020] Figure 2 is the rear structural schematic diagram of the present utility model;

[0021] Figure 3 is the left sectional structural schematic diagram of the present utility model;

[0022] Figure 4Schematic top-side sectional view of the present utility model;

[0023] Figure 5 For the present utility model Figure 3 Schematic enlarged view of A therein;

[0024] Figure 6 For the present utility model Figure 3 Schematic enlarged view of B therein.

[0025] In the drawings, the list of components represented by each reference numeral is as follows:

[0026] 1. First rectangular support plate; 101. LED crystal film screen; 2. Rolling mechanism; 21. Rotating assembly; 211. Trapezoidal chute; 212. First slider; 213. Second slider; 214. Rotating shaft; 215. Pressing roller; 216. Rack; 217. Gear; 22. Displacement assembly; 221. Second rectangular support plate; 222. Reciprocating lead screw; 223. Motor; 3. Support mechanism; 31. First support assembly; 311. Circular groove; 312. Connecting rod; 313. Limiting block; 314. Suction cup; 32. Second support assembly; 321. X-shaped connecting plate; 322. Threaded rod; 323. Handle; 324. Slide bar. Detailed implementation manners

[0027] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] Please refer to Figures 1-5As shown in the figure, the utility model relates to a mounting structure for an LED crystal film screen, which includes a rectangular support plate 1. A rolling mechanism 2 and a support mechanism 3 are arranged on the rectangular support plate 1. An LED crystal film screen 101 is arranged at the rear side of the rectangular support plate 1. The rolling mechanism 2 includes a rotating component 21 and a displacement component 22. The rotating component 21 includes two trapezoidal chutes 211 opened on the rear side of the rectangular support plate 1. A first slider 212 is slidably connected to the inner wall of the lower trapezoidal chute 211, and a second slider 213 is slidably connected to the inner wall of the upper trapezoidal chute 211. A rotating shaft 214 is rotatably connected between the first slider 212 and the second slider 213. The top of the rotating shaft 214 rotatably penetrates through the outer wall of the second slider 213 and extends to the outside. A pressing roller 215 is fixedly connected to the outer wall of the rotating shaft 214. A rack 216 is fixedly connected to the rear side of the rectangular support plate 1. A gear 217 is fixedly connected to the extending part on the top side of the rotating shaft 214. The gear 217 meshes with the rack 216. The displacement component 22 includes two rectangular support plates 221 fixedly connected to the rear side of the rectangular support plate 1. A reciprocating lead screw 222 is rotatably connected between the two rectangular support plates 221. The right end of the reciprocating lead screw 222 rotatably penetrates through the outer wall of the right rectangular support plate 221 and extends to the outside. The reciprocating lead screw 222 threadedly penetrates through the first slider 212. A motor 223 is fixedly connected to the extending part on the right side of the reciprocating lead screw 222. By setting the rolling mechanism 2, when the motor 223 is started, the motor 223 drives the reciprocating lead screw 222 to rotate, so as to drive the pressing roller 215 on the rotating shaft 214 to move left and right through the first slider 212. When the pressing roller 215 moves left and right, under the action of the rack 216 and the gear 217, the pressing roller 215 on the rotating shaft 214 will rotate. The left and right movement of the pressing roller 215 can cover the entire sealing area of the LED crystal film screen 101, ensuring that the sealant can be evenly pressed at each position, avoiding the situation of insufficient local pressing or excessive pressing, making the pressing effect more comprehensive and uniform. When the pressing roller 215 moves left and right and rotates at the same time, the pressing effect can be further enhanced, so as to better remove the bubbles in the sealant, making the combination of the sealant with the chip and the crystal film screen more tight and firm. Moreover, the rotation can reduce the sliding friction between the pressing roller 215 and the LED crystal film screen 101, avoiding the error caused by the change of the position of the LED crystal film screen 101 when the pressing roller 215 moves. The support mechanism 3 includes a first support component 31 and a second support component 32. The first support component 31 includes a plurality of circular grooves 311 opened on the rectangular support plate 1. A connecting rod 312 penetrates through each of the plurality of circular grooves 311. A limiting block 313 is fixedly connected to the rear side of each of the plurality of connecting rods 312. A suction cup 314 is fixedly connected to the rear side of each of the plurality of limiting blocks 313. The second support component 32 includes an X-shaped connecting plate 321 fixedly connected to the front side of the plurality of connecting rods 312. A threaded rod 322 is rotatably connected to the front side of the rectangular support plate 1.The front side thread of the threaded rod 322 penetrates through the outer wall of the X-shaped connecting plate 321 and extends to the outside. A handle 323 is fixedly connected to the front side extension of the threaded rod 322. A sliding rod 324 is fixedly connected to the front side of the rectangular support plate 1. The front side of the sliding rod 324 slidably penetrates through the outer wall of the X-shaped connecting plate 321 and extends to the outside. By setting the support mechanism 3, through the cooperation of the threaded rod 322 and the sliding rod 324, the rectangular support plate 1 can move downward smoothly, so as to ensure that the pressing roller 215 can contact the LED crystal film screen 101 with uniform pressure. This helps to avoid excessive or too small local pressure, ensures that the pressing effect of the sealant in the entire wafer area is consistent, improves the quality stability of the product. The adjustability of the device enables it to adapt to LED crystal film screens 101 of different sizes, has good versatility, reduces the equipment cost and production complexity.

[0029] A specific application of this embodiment is as follows: When in use, first place the LED crystal film screen 101 that has been installed with wafers and sealed but not pressed at the corresponding position. Fix the device on the LED crystal film screen 101 through the suction cup 314. Turn the handle 323, and the handle 323 drives the threaded rod 322 to rotate. The threaded rod 322 drives the rectangular support plate 1 to move downward under the action of the sliding rod 324, so that the pressing roller 215 contacts the LED crystal film screen 101. Through the cooperation of the threaded rod 322 and the sliding rod 324, the rectangular support plate 1 can move downward smoothly, so as to ensure that the pressing roller 215 can contact the LED crystal film screen 101 with uniform pressure. This helps to avoid excessive or too small local pressure, ensures that the pressing effect of the sealant in the entire wafer area is consistent, improves the quality stability of the product. The adjustability of the device enables it to adapt to LED crystal film screens 101 of different sizes, has good versatility, reduces the equipment cost and production complexity. When the pressing roller 215 contacts the LED crystal film screen 101, start the motor 223. The motor 223 drives the reciprocating lead screw 222 to rotate, so as to drive the pressing roller 215 on the rotating shaft 214 to move left and right through the slider 1 212. When the pressing roller 215 moves left and right, under the action of the rack 216 and the gear 217, the pressing roller 215 on the rotating shaft 214 will rotate. The left and right movement of the pressing roller 215 can cover the entire sealing area of the LED crystal film screen 101, ensure that the sealant can be evenly pressed at each position, avoid the situation of insufficient or excessive local pressing, and make the pressing effect more comprehensive and uniform. The pressing roller 215 rotates while moving left and right, which can further enhance the pressing effect, so as to better remove the bubbles in the sealant, make the combination of the sealant with the wafer and the crystal film screen more tight and firm, and the rotation can reduce the sliding friction between the pressing roller 215 and the LED crystal film screen 101, avoiding the error caused by the change of the position of the LED crystal film screen 101 when the pressing roller 215 moves.

[0030] In the description of this specification, the descriptions referring to the terms "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0031] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principles and practical applications of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.

Claims

1. A LED crystal film screen mounting structure, comprising a rectangular support plate (1), characterized in that: The rectangular support plate (1) is provided with a rolling mechanism (2) and a supporting mechanism (3); An LED crystal film screen (101) is arranged on the rear side of the rectangular support plate (1), and the rolling mechanism (2) includes a rotating component (21) and a displacement component (22). The rotating component (21) includes two trapezoidal slide grooves (211) opened on the rear side of the rectangular support plate (1), and a slider (212) is slidably connected to the inner wall of the lower trapezoidal slide groove (211), and a slider (213) is slidably connected to the inner wall of the upper trapezoidal slide groove (211). A rotating shaft (214) is rotatably connected between the slider (212) and the slider (213), and the top of the rotating shaft (214) rotates through the outer wall of the slider (213) and extends to the outside, and a pressing roller (215) is fixedly connected to the outer wall of the rotating shaft (214).

2. The LED crystal film screen mounting structure according to claim 1, characterized in that: A rack (216) is fixedly connected to the rear side of the rectangular support plate (1), and a gear (217) is fixedly connected to the top extension of the rotating shaft (214), and the gear (217) is meshed with the rack (216).

3. The LED crystal film screen mounting structure according to claim 2, characterized in that: The displacement assembly (22) comprises two rectangular support plates (221) fixedly connected to the rear side of the rectangular support plate (1), a reciprocating screw (222) rotatably connected between the two rectangular support plates (221), the right side of the reciprocating screw (222) rotatably penetrates the outer wall of the right rectangular support plate (221) and extends to the outside, the reciprocating screw (222) is threadedly penetrated through the slider (212), and a motor (223) is fixedly connected to the right side extension of the reciprocating screw (222).

4. The LED crystal film screen mounting structure according to claim 3, characterized in that: The support mechanism (3) comprises a support component 1 (31) and a support component 2 (32); the support component 1 (31) comprises a plurality of circular grooves (311) formed on a rectangular support plate 1 (1); and connecting rods (312) are inserted through each of the circular grooves (311).

5. The LED crystal film screen mounting structure according to claim 4, characterized in that: The rear sides of the plurality of connecting rods (312) are fixedly connected to the limiting blocks (313), and the rear sides of the plurality of limiting blocks (313) are fixedly connected to the suction cups (314).

6. The LED crystal film screen mounting structure according to claim 5, characterized in that: The second support assembly (32) comprises an X-shaped connecting plate (321) fixedly connected to the front side of a plurality of connecting rods (312); the front side of the rectangular support plate (1) is rotatably connected to a threaded rod (322); the front side thread of the threaded rod (322) penetrates the outer wall of the X-shaped connecting plate (321) and extends to the outside.

7. The LED crystal film screen mounting structure according to claim 6, characterized in that: A handle (323) is fixedly connected to the front extension of the threaded rod (322), and a slide rod (324) is fixedly connected to the front side of the rectangular support plate (1). The front side of the slide rod (324) slides through the outer wall of the X-shaped connecting plate (321) and extends to the outside.

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