Corrosion-resistant and high-flame-retardant power cable
By setting up a corrosion-resistant layer and a flame-retardant filler layer outside the cable body, combined with the connection head design of the limit and elastic structure, the problems of aging and fire risk in humid environments are solved, and the cable is high durability and safety is achieved, and the connection process is simplified.
Patent Information
- Application Number
- CN202422125736.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-30
AI Technical Summary
Traditional power cables are prone to problems such as aging of the insulation layer, corrosion damage and increased fire risk in humid and corrosive environments. The cable connection steps are cumbersome, and the connections are insufficient waterproof, dustproof and fastening.
A corrosion-resistant and high flame-retardant power cable is designed, and the corrosion-resistant layer and the flame-retardant filler are used for double protection, which enhances insulation performance and fire safety; at the same time, the connection head design with limit and elastic structure is adopted to ensure tightness and sealing and simplify the installation process.
It significantly improves the durability and safety of the cable, extends the service life, improves the reliability and efficiency of cable connections, and ensures the waterproof performance and stability of the connection.
Smart Images

Figure CN223022949U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of cables, and particularly relates to a power cable with corrosion resistance and high flame retardancy. Background Technique
[0002] In the field of power transmission and distribution, as a key infrastructure component, the performance of power cables is directly related to the safety and stability of the power system. However, under complex and changeable environmental conditions, especially in humid and highly corrosive environments, traditional power cables still have the following problems during use:
[0003] When traditional power cables are in a humid and highly corrosive environment for a long time, they often face problems such as insulation layer aging, corrosion damage, and increased fire risk; specifically, the aging of the insulation layer will lead to a decline in the insulation performance of the cable and an increase in the short-circuit risk; and the lack of an effective corrosion-resistant and flame-retardant protective layer outside the cable makes the cable vulnerable to corrosion in harsh environments and even triggers fire accidents;
[0004] In addition, when connecting two sections of traditional cables, the operation steps are relatively cumbersome, the work efficiency is not high enough, and there are deficiencies in waterproofing, dustproofing, and fastening at the connection of the cables, further affecting the reliability and service life of the cable connection. Content of the Utility Model
[0005] The purpose of the utility model is to provide a power cable with corrosion resistance and high flame retardancy. In the utility model, this power cable integrates corrosion resistance, flame retardancy, and high-efficiency insulation, significantly improving the durability and safety of the cable. And through a unique connector design, a limiting and elastic structure is used to ensure fastening and sealing, simplifying the installation process and improving efficiency. It is equipped with a handle and a sealing ring, which is convenient for operation and at the same time strengthens the waterproof performance, ensuring a stable and reliable connection and easy maintenance, comprehensively upgrading the cable performance and user experience, and solving the existing technical problems.
[0006] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0007] A power cable with corrosion resistance and high flame retardancy, comprising:
[0008] A cable main body, the cable main body includes a plurality of electric cores, insulating layers are sleeved on the outer walls of the plurality of electric cores, a same corrosion-resistant layer is sleeved outside the plurality of insulating layers, a flame-retardant filling layer is filled inside the corrosion-resistant layer, the plurality of insulating layers cooperate with the flame-retardant filling layer, and a protective layer is fixedly sleeved on the outer wall of the corrosion-resistant layer;
[0009] It also includes a first connector and a second connector. The first connector and the second connector are respectively arranged at both ends of the cable body. The inner walls of the first connector and the second connector are matched with each other. The first connector and the second connector are used to complete the connection between two adjacent cable bodies.
[0010] Optionally, a first connection electrode is fixedly installed inside the first connector. One end of the cable body fixedly penetrates through one end of the first connector and is electrically connected to the first connection electrode. A second connection electrode is fixedly installed inside the second connector. The other end of the cable body fixedly penetrates through one end of the second connector and is electrically connected to the second connection electrode. The first connection electrode is electrically connected to the second connection electrode inside the adjacent second connector to complete the connection of multiple cable bodies.
[0011] Optionally, two limiting rods are fixedly installed on the outer wall of the first connector. Rectangular grooves are formed at one ends of the two limiting rods. Mounting holes are formed on one sides of the rectangular grooves away from the first connector. Elastic bending pieces are arranged inside the rectangular grooves. A limiting column is fixedly installed on one side of the elastic bending piece. The limiting column is away from the bent part of the elastic bending piece. One end of the limiting column penetrates through the mounting hole.
[0012] Optionally, two fixing plates are fixedly installed on the outer wall of the second connector. Limiting grooves are formed inside the two fixing plates. One ends of the two limiting rods are slidably matched with the inner walls of the limiting grooves. Limiting holes are formed on one sides of the two limiting grooves away from each other. The two limiting holes correspond to the corresponding mounting holes. One ends of the two limiting columns penetrate through the corresponding limiting holes to complete the fixation of the first connector and the second connector.
[0013] Optionally, a plurality of sealing rings are fixedly sleeved on the outer wall of the first connector. The plurality of sealing rings are all matched with the inner wall of the second connector to prevent external liquid from entering the inside of the first connector and the second connector.
[0014] Optionally, two handles are fixedly installed on the outer walls of the first connector and the second connector. The plurality of handles are used to provide a grip for the user to facilitate the subsequent separation of the first connector and the second connector.
[0015] The embodiments of the present utility model have the following beneficial effects:
[0016] In the present utility model, by providing a corrosion-resistant layer outside the cable body, corrosive substances in the external environment are effectively isolated, protecting the internal structure of the cable from damage and extending the service life of the cable; the flame-retardant filling layer filled inside the corrosion-resistant layer can quickly play a flame-retardant role when the cable encounters a fire source, slowing down the spread of the fire and improving the fire safety of the cable; the insulating layer sleeved on the outer wall of the battery core, combined with the double protection of the corrosion-resistant layer and the flame-retardant filling layer, further enhances the insulation performance of the cable and reduces the short-circuit risk.
[0017] In the present utility model, by adopting the design of the first connector and the second connector, through the mutual cooperation of structures such as the limiting rod, the elastic bending piece, the limiting column and the limiting groove, high tightness and sealing performance of the cable connection are achieved. At the same time, the connection operation of the connector is simple, and the connection and installation efficiency of the cable is relatively high; moreover, the handles and sealing rings provided on the connector not only facilitate the user to connect and separate the cable, but also further improve the waterproof performance of the connection, effectively preventing external liquids from invading, enhancing the reliability and safety of the connection, and simplifying the later maintenance work.
[0018] Of course, it is not necessary for any product implementing the present utility model to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0020] Figure 1 is a three-dimensional structure schematic diagram of an embodiment of the present utility model;
[0021] Figure 2 is a cross-sectional structure schematic diagram of the cable body of an embodiment of the present utility model;
[0022] Figure 3 is a structure schematic diagram of the first connector of an embodiment of the present utility model;
[0023] Figure 4 is a structure schematic diagram of the second connector of an embodiment of the present utility model.
[0024] In the figure: 1. Cable body; 2. First connector; 3. Second connector; 4. Protective layer; 5. Corrosion-resistant layer; 6. Flame-retardant filling layer; 7. Insulating layer; 8. Electric core; 9. First connection electrode; 10. Limiting rod; 11. Rectangular groove; 12. Mounting hole; 13. Elastic bending piece; 14. Limiting column; 15. Sealing ring; 16. Second connection electrode; 17. Fixed plate; 18. Limiting groove; 19. Limiting hole; 20. Handle. Detailed implementation mode
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
[0026] In the description of the present invention, it should be understood that the terms "opening", "upper", "middle", "length", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention.
[0027] In order to keep the following description of the embodiments of the present invention clear and concise, the detailed description of known functions and known components is omitted in the present invention.
[0028] Embodiment 1
[0029] Please refer to Figures 1-4 As shown, in this embodiment, a power cable is provided, including a cable body 1 and its supporting first connector 2 and second connector 3.
[0030] The cable body 1 contains multiple battery cells 8 inside. Each battery cell 8 is tightly wrapped by an insulating layer 7 to ensure electrical isolation between the battery cells. A single corrosion-resistant layer 5 is sleeved outside the multiple insulating layers 7. The corrosion-resistant layer 5 is filled with a flame-retardant filling layer 6 inside. The flame-retardant filling layer 6 closely cooperates with the insulating layer 7, enhancing the flame-retardant performance of the cable. The outer surface of the corrosion-resistant layer 5 is fixedly sleeved with a protective layer 4 to further improve the corrosion resistance and mechanical protection ability of the cable. Among them, the protective layer 4 is woven from aramid fiber materials and has properties such as high temperature resistance, acid and alkali resistance, and good protective effect. The corrosion-resistant layer 5 is made of Teflon material, which has excellent chemical stability, strong corrosion resistance, and good sealing performance. The flame-retardant filling layer 6 is made of chlorosulfonated polyethylene material, which can effectively provide flame-retardant protection for the battery cells 8. The insulating layer 7 is specifically an insulating rubber sleeve, which can ensure the mutual insulation and independence of each battery cell 8 and ensure the stable power transmission effect.
[0031] The first connector 2 and the second connector 3 are respectively installed at both ends of the cable body 1. A first connection electrode 9 is fixedly installed inside the first connector 2. One end of the cable body 1 passes through the first connector 2 and is electrically connected to the first connection electrode 9. Similarly, a second connection electrode 16 is fixedly installed inside the second connector 3. The other end of the cable body 1 passes through the second connector 3 and is electrically connected to the second connection electrode 16. This design allows multiple cable bodies 1 to be electrically connected through the first connection electrode 9 and the second connection electrode 16 in the adjacent second connector 3, realizing the connection of the overall circuit.
[0032] Two limiting rods 10 are assembled on the outer wall of the first connector 2. One end of each limiting rod 10 is provided with a rectangular groove 11. An elastic bending piece 13 is installed in the rectangular groove 11. A limiting column 14 is fixed at a position near the end on one side of the elastic bending piece 13. The limiting column 14 extends out through the mounting hole 12 to achieve the locking function. Two fixing plates 17 are provided on the outer wall of the second connector 3, and a limiting groove 18 and a limiting hole 19 are opened inside. When the first connector 2 is docked with the second connector 3, the limiting rods 10 slide into the limiting groove 18. Through the elastic force of the elastic bending piece 13, the limiting column 14 passes through the limiting hole 19 to realize the stable connection of the two.
[0033] This application can be used in the field of cable technology and can also be used in other fields applicable to this application.
[0034] Embodiment 2
[0035] Reference Figure 3 、 4 Based on Embodiment 1, an improved corrosion-resistant and highly flame-retardant power cable is provided, which is applied to the field of cable technology;
[0036] Both of the two limit rods 10 are L-shaped. The shorter ends of the two limit rods 10 are fixedly connected to the first connector 2. There is a certain distance between the other ends of the two limit rods 10 and the outer wall of the first connector 2, so as to ensure that the subsequent mating limit slots 18 do not need to communicate with the inside of the second connector 3, thereby realizing the mutual independence of the connection between the first connector 2 and the second connector 3 and the connection between the limit rods 10 and the fixing plate 17, and further improving the sealing performance of the connection between the first connector 2 and the second connector 3.
[0037] To prevent external liquid from seeping into the inside of the connector, a plurality of sealing rings 15 are sleeved on the outer wall of the first connector 2. These sealing rings 15 are closely fitted with the inner wall of the second connector 3, effectively blocking the intrusion of external liquid.
[0038] In addition, two handles 20 are respectively provided on the outer walls of the first connector 2 and the second connector 3, which are convenient for users to manually separate or connect the two connectors when needed.
[0039] The usage process and working principle of the technical solution of the present utility model are as follows:
[0040] When the cable body 1 is in use, the external protective layer 4 and the corrosion-resistant layer 5 can provide good protection and corrosion resistance for the cable. At the same time, since the internal is filled with a flame-retardant filling layer 6, the cable also has good flame-retardant performance and can be applied to a variety of usage scenarios. When the cable is in use, the user can select the appropriate length and quantity of the cable body 1 according to the laying distance required by the cable. The first connectors 2 and the second connectors 3 are respectively installed at the head and tail ends of multiple cable bodies 1. Then, multiple cable bodies 1 can be laid in sequence, and the adjacent first connectors 2 and second connectors 3 can be used to complete the sequential assembly. When the first connector 2 and the second connector 3 are connected, the user needs to first bend the elastic bending piece 13 with the limit post 14 installed, keep the limit post 14 on the same side as the installation hole 12 and insert its bent end into the rectangular groove 11. Then, press the other two ends of the elastic bending piece 13 and insert the limit post 14 into the rectangular groove 11 as well. When the limit post 14 moves to the position of the installation hole 12, the limit post 14 will be snapped into the installation hole 12 under the elastic action of the elastic bending piece 13. After that, the user can insert the first connector 2 into the second connector 3 and press the limit posts 14 on both sides to make the two limit rods 10 inserted into the limit grooves 18 until the limit posts 14 pop out from the limit holes 19. After the first connector 2 is snapped into the second connector 3, multiple sealing rings 15 can fully seal the gap between the first connector 2 and the second connector 3. And since the limit groove 18 is independent of the inside of the second connector 3, the engagement of the limit rod 10 and the fixed plate 17 will not affect the sealing between the first connector 2 and the second connector 3, which can ensure a good connection effect between the two cable bodies 1. When the user needs to separate the two cable bodies 1, the two limit posts 14 can be pressed to retract them, and then the first connector 2 and the second connector 3 can be separated forcefully using the handles 20 on the first connector 2 and the second connector 3.
[0041] It should be noted that in the description of this specification, the descriptions such as "first", "second", etc. are only used to distinguish each feature, and have no actual order or directional meaning. This application is not limited by this.
[0042] In the description of this specification, the descriptions referring to terms such as "one embodiment", "example", "specific example", etc. mean that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0043] The preferred embodiments of the present utility model disclosed above are only used to help illustrate the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the art can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A corrosion-resistant and highly flame-retardant power cable, characterized in that: include: A cable body (1), the cable body (1) comprising a plurality of battery cores (8), the outer walls of the plurality of battery cores (8) being sheathed with an insulating layer (7), the outer surfaces of the plurality of insulating layers (7) being sheathed with the same corrosion-resistant layer (5), the interior of the corrosion-resistant layer (5) being filled with a flame-retardant filling layer (6), the plurality of insulating layers (7) being matched with the flame-retardant filling layer (6), and the outer wall of the corrosion-resistant layer (5) being fixedly sheathed with a protective layer (4); The cable body (1) further comprises a first connector (2) and a second connector (3), wherein the first connector (2) and the second connector (3) are respectively arranged at two ends of the cable body (1), the first connector (2) and the second connector (3) are matched with each other on the inner wall, and the first connector (2) and the second connector (3) are used to complete the connection between two adjacent sections of the cable body (1).
2. A corrosion-resistant and highly flame-retardant power cable as claimed in claim 1, characterized in that: A first connection electrode (9) is fixedly installed inside the first connection head (2); one end of the cable body (1) is fixedly passed through one end of the first connection head (2) and is electrically connected to the first connection electrode (9); a second connection electrode (16) is fixedly installed inside the second connection head (3); the other end of the cable body (1) is fixedly passed through one end of the second connection head (3) and is electrically connected to the second connection electrode (16); the first connection electrode (9) is electrically connected to the second connection electrode (16) inside the adjacent second connection head (3), so as to complete the connection of multiple sections of the cable body (1).
3. A corrosion-resistant and highly flame-retardant power cable as claimed in claim 2, characterized in that: Two limiting rods (10) are fixedly mounted on the outer wall of the first connecting head (2), one end of each of the two limiting rods (10) is provided with a rectangular groove (11), a mounting hole (12) is provided on the side of the rectangular groove (11) away from the first connecting head (2), an elastic bending piece (13) is arranged inside the rectangular groove (11), a limiting column (14) is fixedly mounted on one side of the elastic bending piece (13), the limiting column (14) is away from the bending portion of the elastic bending piece (13), and one end of the limiting column (14) passes through the mounting hole (12).
4. A corrosion-resistant and highly flame-retardant power cable as claimed in claim 3, characterized in that: Two fixing plates (17) are fixedly installed on the outer wall of the second connecting head (3), and the interior of the two fixing plates (17) is provided with a limiting groove (18), one end of the two limiting rods (10) is slidably matched with the inner wall of the limiting groove (18), and the two limiting grooves (18) are provided with a limiting hole (19) on the side away from each other, and the two limiting holes (19) correspond to the corresponding mounting holes (12), and one end of the two limiting columns (14) passes through the corresponding limiting holes (19) for completing the fixation of the first connecting head (2) and the second connecting head (3).
5. A corrosion-resistant and highly flame-retardant power cable as claimed in claim 4, characterized in that: The outer wall of the first connector (2) is fixedly sleeved with a plurality of sealing rings (15), and the plurality of sealing rings (15) are matched with the inner wall of the second connector (3) to prevent external liquid from entering the first connector (2) and the second connector (3).
6. A corrosion-resistant and highly flame-retardant power cable as claimed in claim 5, characterized in that: Two handles (20) are fixedly mounted on the outer walls of the first connector (2) and the second connector (3), and the plurality of handles (20) are used to provide a grip for the user so as to subsequently complete the separation of the first connector (2) and the second connector (3).