Wiring terminal male head

By setting the insulating holder and conductor holder in the middle of the pin section of the male terminal of the terminal, and setting the anti-detachment shrapnel separately on the fixed hoop sleeve, the problem of weakening the male terminal strength and electrical performance of the terminal in the prior art is solved, and higher design difficulty, reliability and life are achieved.

CN223023643UActive Publication Date: 2025-06-24ZHEJIANG YONGSHENG AUTO PARTS CO LTD
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Patent Information

Application Number
CN202422209523.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-09
Publication Date
2025-06-24
Estimated Expiration
2034-09-09

AI Technical Summary

Technical Problem

When assembling the existing terminal male terminals, shrapnels need to be installed to prevent the pins from falling out, resulting in weakening of the overall strength of the terminal and the current bearing cross-section, affecting the design difficulty, reliability of use and life.

Method used

A terminal male is designed. By setting an insulating clip and a conductor clip in the middle of the pin section, and the anti-detachment shrapnel is separately arranged on the fixed hoop sleeve to avoid directly punching the anti-detachment shrapnel on the pin section, thereby maintaining the overall strength and electrical performance of the terminal.

Benefits of technology

It realizes the design difficulty, reliability and life of the terminal male while ensuring electrical contact performance and overall strength, and avoids the reduction of strength and electrical performance in traditional methods.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a wiring terminal male head, which comprises a wiring section (10) and a pin section (20) connected with the wiring section, the two sides of the wiring section (10) are respectively provided with an insulating holding sheet (11) and a conductor holding sheet (12) in sequence towards the direction of the pin section (20), the pin section (20) comprises a first bottom wall (21) and first side walls (22), the first side walls (22) are formed by bending the two sides of the first bottom wall (21) upwards, and the first side walls (22) are arranged on the two sides of the first bottom wall (21). First top walls (23) which are bent towards each other are arranged at the tops of the middle sections of the first side walls (22) in the length direction of the pin section (20), and the two first top walls (23) are stacked to enable the section of the middle section of the pin section (20) to be in a square shape; a contact pin (30) is inserted and fixed in the middle section of the contact pin section (20) and extends outwards from one end, far away from the wiring section (10), of the contact pin section (20); a shaping hoop sleeve (40) is further included and comprises a second bottom wall (41), a second side wall (42) which is located on one side of the second bottom wall (41) and bent upwards, a third side wall (43) which is located on the other side of the second bottom wall (41) and bent upwards, and a second top wall (44) which is located on the top of the third side wall (43), bent towards the direction of the second side wall (42) and close to the second side wall (42). The section of the shaping hoop sleeve (40) is square, and the shaping hoop sleeve (40) is sleeved outside the pin section (20); the second top wall (44) is provided with an anti-falling elastic sheet (441) which enables one end of the anti-falling elastic sheet (441) to be upwarped towards the direction of the wiring segment (10) through stamping. The utility model has the advantages of not only ensuring the electrical contact performance, but also ensuring the overall strength and stability.
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Description

Technical Field

[0001] The utility model relates to the field of terminal blocks, and particularly to a male terminal block. Background Art

[0002] Male terminal blocks are often formed by blanking and bending metal sheets, directly punching and rolling out pins or covering and fixing the pins. Since a spring piece needs to be set during the assembly of the male terminal block to prevent it from falling off the plug, generally, the spring piece is directly formed by outward turning through blanking above it. However, this method will weaken the overall strength and current-carrying cross-section of the terminal, thus greatly affecting the design difficulty, service reliability and lifespan of the male terminal block. Content of the Utility Model

[0003] Based on the above problems, the purpose of the utility model is to provide a male terminal block that can not only ensure the electrical contact performance but also ensure the overall strength and stability.

[0004] In view of the above problems, the following technical solution is provided: A male terminal block includes a wiring section and a pin section connected to the wiring section. On both sides of the wiring section, insulating holding pieces and conductor holding pieces are sequentially arranged in the direction of the pin section. The pin section includes a first bottom wall, and first side walls bent upward on both sides of the first bottom wall. At the middle part of each first side wall in the length direction of the pin section, a first top wall bent toward each other is provided at the top. The two first top walls are stacked on each other so that the cross-section of the middle part of the pin section is in a square shape; A pin is inserted and fixed in the middle part of the pin section and extends out from the end of the pin section far from the wiring section; It also includes a shaping hoop. The shaping hoop includes a second bottom wall, a second side wall bent upward on one side of the second bottom wall, a third side wall bent upward on the other side of the second bottom wall, and a second top wall bent and approaching the second side wall direction at the top of the third side wall. The cross-section of the shaping hoop is in a square shape and is sleeved outside the pin section; A anti-detachment spring piece is provided on the second top wall, and one end of it is warped upward toward the wiring section by stamping.

[0005] In the above structure, the insulating holding piece is used to hold the insulating layer of the wire during wiring; the conductor holding piece is used to hold the conductor of the wire during wiring; The anti-detachment spring piece is separately arranged on the shaping hoop to separate it from the traditional integrated setting, so as to realize the anti-detachment function when assembling with the plug, and avoid the reduction of strength and electrical performance of the pin section caused by directly blanking the anti-detachment spring piece on the pin section in the prior art.

[0006] The utility model is further arranged such that the height of the second side wall is higher than that of the third side wall, and the junction of the second top wall and the second side wall is butt-welded by laser spot welding.

[0007] In the above structure, the height of the second side wall is higher than that of the third side wall, which is convenient for positioning and welding.

[0008] The present utility model is further configured such that the second bottom wall, the second side wall, the third side wall, and the second top wall are provided with an inwardly turned anti - detachment edge; one end of the pin segment away from the wiring segment is located inside the anti - detachment edge.

[0009] In the above structure, the anti - detachment edge is used to block and provide positioning for the pin segment, preventing the pin segment from disengaging from the shaping ferrule sleeve during insertion and removal.

[0010] The present utility model is further configured such that the first bottom wall and the first side wall of the pin segment are bridged with the wiring segment, and a fixing groove is provided at the upper end of the first side wall on the side of the pin segment close to the wiring segment; the second bottom wall, the second side wall, and the third side wall of the shaping ferrule sleeve extend towards the wiring segment, and a covering ear that turns inward and covers the fixing groove is provided at the upper side positions of the second side wall and the third side wall.

[0011] In the above structure, the covering ear covers the fixing groove on the first side wall through bending to realize the fixation of the shaping ferrule sleeve.

[0012] The present utility model is further configured such that the first bottom wall, the first side wall, and the first top wall of the middle section of the pin segment tightly clamp the pin through stamping.

[0013] In the above structure, an interference fit is presented between the two; or the two are welded together through ultrasonic welding.

[0014] The present utility model is further configured such that the extended end of the pin is provided with a tip.

[0015] In the above structure, it can provide guidance when the pin is inserted into the female head.

[0016] The present utility model is further configured such that the wiring segment and the pin segment are integrally formed by stamping and bending, and are made of brass or red copper or copper alloy; the shaping ferrule sleeve is made of stainless steel.

[0017] In the above structure, the wiring segment and the pin segment made of brass or red copper or copper alloy can effectively ensure the electrical conductivity; the shaping ferrule sleeve made of stainless steel has the advantages of good corrosion resistance and good stamping processability.

[0018] The beneficial effects of the present utility model: The insulating clip is used to clamp the insulating layer of the wire during wiring; the conductor clip is used to clamp the conductor of the wire during wiring; the anti - detachment elastic piece is separately provided on the shaping ferrule sleeve to separate it from the traditional integrated setting, realizing the anti - detachment function when assembled with the plug, and avoiding the reduction of the strength and electrical performance of the pin segment caused by directly blanking the anti - detachment elastic piece on the pin segment in the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic perspective view of the overall structure of the first perspective of the present utility model.

[0020] Figure 2 This is a full-sectional three-dimensional structure diagram of the shaping hoop of the present utility model.

[0021] Figure 3 This is a three-dimensional structure diagram of the first explosion view from the first perspective of the present utility model.

[0022] Figure 4 This is a full-sectional three-dimensional structure diagram of the shaping hoop in the second explosion state of the present utility model.

[0023] Figure 5 This is a three-dimensional structure diagram of the overall second perspective of the present utility model.

[0024] Figure 6 This is a three-dimensional structure diagram of the first explosion view from the second perspective of the present utility model.

[0025] The meanings of the reference numerals in the figure: 10 - wiring section; 11 - insulating clip; 12 - conductor clip; 20 - pin section; 21 - first bottom wall; 22 - first side wall; 221 - fixing groove; 23 - first top wall; 30 - pin; 31 - tip; 40 - shaping hoop; 41 - second bottom wall; 42 - second side wall; 43 - third side wall; 44 - second top wall; 441 - anti-detachment elastic piece; 45 - laser spot welding; 46 - anti-detachment edge; 47 - covering ear. Detailed implementation manners

[0026] The following combines the accompanying drawings and embodiments to further describe in detail the specific implementation manners of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0027] Reference Figures 1 to 6 As Figures 1 to 6A male terminal block as shown includes a wiring section 10 and a pin section 20 connected to the wiring section. On both sides of the wiring section 10, insulating clamping pieces 11 and conductor clamping pieces 12 are sequentially arranged in the direction of the pin section 20. The pin section 20 includes a first bottom wall 21 and first side walls 22 bent upward on both sides of the first bottom wall 21. At the middle part of each first side wall 22 in the length direction of the pin section 20, a first top wall 23 bent toward each other is provided at the top. The two first top walls 23 are stacked on each other so that the cross-section of the middle part of the pin section 20 is in a square shape; a pin 30 is inserted and fixed in the middle part of the pin section 20 and extends out from the end of the pin section 20 away from the wiring section 10; it further includes a shaping hoop 40. The shaping hoop 40 includes a second bottom wall 41, a second side wall 42 bent upward on one side of the second bottom wall 41, a third side wall 43 bent upward on the other side of the second bottom wall 41, and a second top wall 44 bent and approaching the second side wall 42 at the top of the third side wall 43. The cross-section of the shaping hoop 40 is in a square shape and is sleeved outside the pin section 20; a retaining elastic piece 441 is provided on the second top wall 44, and one end of it is warped toward the wiring section 10 by stamping.

[0028] In the above structure, the insulating clamping piece 11 is used to clamp the insulating layer of the wire during wiring; the conductor clamping piece 12 is used to clamp the conductor of the wire during wiring; the retaining elastic piece 441 is separately arranged on the shaping hoop 40 to separate it from the traditional integrated setting, so as to realize the anti-disconnection function when assembled with the plug, and avoid the reduction of the strength and electrical performance of the pin section 20 caused by directly blanking the retaining elastic piece 441 on the pin section 20 in the prior art.

[0029] In this embodiment, the height of the second side wall 42 is higher than that of the third side wall 43, and the junction of the second top wall 44 and the second side wall 42 is butt-jointed by laser spot welding 45.

[0030] In the above structure, the height of the second side wall 42 is higher than that of the third side wall 43, which is convenient for positioning and welding.

[0031] In this embodiment, the second bottom wall 41, the second side wall 42, the third side wall 43, and the second top wall 44 are provided with an inward-turned anti-disconnection edge 46; the end of the pin section 20 away from the wiring section 10 is located inside the anti-disconnection edge 46.

[0032] In the above structure, the anti-disconnection edge 46 is used to block and provide positioning for the pin section 20, and avoid the pin section 20 from being disengaged from the shaping hoop 40 during plugging and unplugging.

[0033] In this embodiment, the first bottom wall 21 and the first side wall 22 of the pin segment 20 are bridged with the wiring segment 10. On the upper end of the first side wall 22 on the side of the pin segment 20 close to the wiring segment 10, a fixing groove 221 is provided; the second bottom wall 41, the second side wall 42 and the third side wall 43 of the shaping hoop 40 extend towards the wiring segment 10, and on the upper sides of the second side wall 42 and the third side wall 43, there are provided covering ears 47 that turn inwards to cover the fixing groove 221.

[0034] In the above structure, the covering ear 47 covers the fixing groove 221 on the first side wall 22 by bending, realizing the fixation of the shaping hoop 40.

[0035] In this embodiment, at the middle position of the pin segment 20, the first bottom wall 21, the first side wall 22 and the first top wall 23 clamp the pin 30 tightly by stamping.

[0036] In the above structure, an interference fit is presented between the two; or the two are welded together by ultrasonic welding.

[0037] In this embodiment, the extending end of the pin 30 is provided with a tip 31.

[0038] In the above structure, it can provide guidance when the pin 30 is inserted into the female head.

[0039] In this embodiment, the wiring segment 10 and the pin segment 20 are integrally formed by stamping and bending, and are made of brass or red copper or copper alloy; the shaping hoop 40 is made of stainless steel.

[0040] In the above structure, the wiring segment 10 and the pin segment 20 made of brass or red copper or copper alloy can effectively ensure the electrical conductivity; the shaping hoop 40 made of stainless steel has the advantages of good corrosion resistance and good stamping processability.

[0041] The beneficial effects of the present utility model: The insulating clip 11 is used to clamp the insulating layer of the wire during wiring; the conductor clip 12 is used to clamp the conductor of the wire during wiring; the anti - detachment elastic piece 441 is separately arranged on the shaping hoop 40 to separate it from the traditional integrated setting, so as to realize the anti - detachment function when assembled with the plug, avoiding the reduction of the strength and electrical performance of the pin segment 20 caused by directly blanking the anti - detachment elastic piece 441 on the pin segment 20 in the prior art.

[0042] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present utility model, several improvements and modifications can be made. These improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A male terminal, comprising a wiring section (10) and a plug section (20) connected to the wiring section, wherein both sides of the wiring section (10) are provided with insulating wrapping pieces (11) and conductor wrapping pieces (12) in sequence in the direction of the plug section (20), characterized in that: The insertion pin section (20) comprises a first bottom wall (21), first side walls (22) formed by bending upwards on both sides of the first bottom wall (21), and first top walls (23) bent towards each other are provided at the top of the middle section of each first side wall (22) in the length direction of the insertion pin section (20), and the two first top walls (23) are stacked on each other so that the middle section of the insertion pin section (20) has a cross-section in the shape of a square. The middle section of the insertion pin section (20) is provided with a pin (30) inserted and fixed therein and extends outwards from one end of the insertion pin section (20) away from the wiring section (10); and further comprises a shaping hoop (40), The shaping hoop (40) comprises a second bottom wall (41), a second side wall (42) formed by bending upwards on one side of the second bottom wall (41), a third side wall (43) formed by bending upwards on the other side of the second bottom wall (41), and a second top wall (44) bent toward and close to the second side wall (42) at the top of the third side wall (43); the shaping hoop (40) has a U-shaped cross section and is sleeved outside the insertion pin section (20); the second top wall (44) is provided with an anti-dropping spring sheet (441) whose one end is tilted toward the wiring section (10) by stamping.

2. A male terminal according to claim 1, characterized in that: The second side wall (42) is higher than the third side wall (43), and the second top wall (44) and the second side wall (42) are butt-jointed at their junction by laser spot welding (45).

3. The male terminal according to claim 1, characterized in that: The second bottom wall (41), the second side wall (42), the third side wall (43) and the second top wall (44) are provided with an inwardly turned anti-slip edge (46); an end of the insertion pin section (20) away from the wiring section (10) is located inside the anti-slip edge (46).

4. The male terminal according to claim 1, characterized in that: The first bottom wall (21) and the first side wall (22) of the pin section (20) are bridged with the wiring section (10), and a fixing groove (221) is provided at the upper end of the first side wall (22) of the pin section (20) on the side close to the wiring section (10); the second bottom wall (41), the second side wall (42) and the third side wall (43) of the shaping hoop (40) extend in the direction of the wiring section (10), and a covering ear (47) that is turned inward and covers the fixing groove (221) is provided at the upper side of the second side wall (42) and the third side wall (43).

5. The male terminal according to claim 1, characterized in that: The first bottom wall (21), the first side wall (22) and the first top wall (23) at the middle section of the insertion pin section (20) are used to clamp the insertion pin (30) by stamping.

6. The male terminal according to claim 1, characterized in that: The extending end of the insertion pin (30) is provided with a needle tip (31).

7. The male terminal according to claim 1, characterized in that: The wiring section (10) and the pin section (20) are integrally formed by stamping and bending, and are made of brass, copper or copper alloy; the shaping hoop (40) is made of stainless steel.