Brushless motor control assembly and brushless motor
By designing separable protective case and installation components, and integrating temperature and speed sensors, the existing brushless motor devices cannot understand the internal temperature and promptly detect abnormal speed during inspection and disassembly, improving working efficiency and the guarantee of the normal operation of the motor.
Patent Information
- Application Number
- CN202422089398.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The housing of the existing brushless motor device is integrated, which makes it impossible to understand the temperature inside the housing during inspection or disassembly and install, and cannot detect abnormal motor speed in time, which reduces working efficiency.
A brushless motor control assembly and brushless motor are designed, adopting separable protective case and mounting assembly. Through the design of extension plate and fixing rod, the installation cover and protective case are separated, which is easy to inspect and disassemble. In addition, a temperature sensor and a speed sensor are integrated to monitor temperature and speed in real time.
It improves work efficiency, simplifies the maintenance and disassembly process, can promptly detect abnormal temperature and speed, and ensure the normal operation of the motor.
Smart Images

Figure CN223024210U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of brushless motors, in particular to a brushless motor control component and a brushless motor. Background Art
[0002] The brushless DC motor consists of a motor body and a driver. It is a typical mechatronics product. Since the brushless DC motor operates in an automatic control mode, it does not require an additional starting winding on the rotor like a synchronous motor that starts under heavy load under variable frequency speed regulation. It also does not produce oscillation and loss of step when the load changes suddenly. The permanent magnets of small and medium-capacity brushless DC motors now mostly use rare earth neodymium iron boron materials with high magnetic energy levels.
[0003] Existing technologies, such as the CN216216269U brushless motor and brushless motor frequency conversion processor, install a wire collection component on the motor body, cooperate with the rotating rod, the first scroll spring, and the limit assembly in the wire collection component, and at the same time cooperate with the slide groove and the slider on the casing and the fixed assembly set in the slider, so that after the frequency conversion processor adjusts its position, the length of the group line for connecting the Hall sensor and the length of the line for connecting the motor body are always adapted to the frequency conversion processor.
[0004] However, the device still has certain shortcomings during use. Since the casing of the device is integrally formed, the temperature inside the casing cannot be understood when the casing needs to be inspected or disassembled and installed. At the same time, when the motor speed is abnormal, it cannot be discovered in time, which reduces work efficiency. Since the motor generates a lot of heat when working, it needs to be cooled. Utility Model Content
[0005] The purpose of the utility model is to provide a brushless motor control component and a brushless motor, so as to solve the problem raised in the above background technology that since the casing of the device is integrally formed, when the casing needs to be inspected or disassembled and installed, the temperature inside the casing cannot be understood, and when the motor speed is abnormal, it cannot be discovered in time, which reduces the working efficiency. Since the motor generates a lot of heat when working, it needs to be cooled.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A brushless motor control component and a brushless motor, comprising a protective shell, a mounting component is arranged on the top of the protective shell, and a heat dissipation component is arranged inside the mounting component;
[0008] The installation component includes a mounting cover on the top of the protective shell. A prolonging plate is fixedly connected to the bottom of the mounting cover. An installation groove is formed in the top of the protective shell. The prolonging plate is opposite to the installation groove in position. The prolonging plate extends into the installation groove and abuts against the installation groove. Mounting holes are formed in the side surface of the prolonging plate. A fixing rod is arranged on the side surface of the protective shell. The fixing rod penetrates through the protective shell and extends into the mounting holes. The fixing rod is inserted into the protective shell.
[0009] As a preferred solution of the present utility model, a processor and a temperature sensor are respectively fixedly connected to the bottom of the mounting cover. The processor is located on the side of the temperature sensor. There are two fixing rods, and the two fixing rods are opposite to each other in position.
[0010] A brushless motor, the heat dissipation component includes a motor body inside the protective shell. A second heat dissipation plate abuts against the outer surface of the motor body. Heat dissipation fins abut against the side surface of the second heat dissipation plate. A first heat dissipation plate abuts against the side surface of the heat dissipation fins. The heat dissipation fins are located between the first heat dissipation plate and the second heat dissipation plate.
[0011] As a preferred solution of the present utility model, first connecting plates and second connecting plates are respectively fixedly connected to both ends of the heat dissipation fins. The first connecting plates and the second connecting plates are clamped. Both ends of the first heat dissipation plate are respectively fixedly connected to the first connecting plates and the second connecting plates.
[0012] As a preferred solution of the present utility model, a fixing rope is arranged on the outer surface of the first heat dissipation plate. The fixing rope respectively penetrates through the first connecting plates and the second connecting plates. The end of the fixing rope is clamped through a clamping buckle.
[0013] As a preferred solution of the present utility model, an output shaft is fixedly connected to the top of the motor body. The output shaft penetrates through the mounting cover and extends to the top of the mounting cover. The output shaft is rotatably connected to the mounting cover.
[0014] As a preferred solution of the present utility model, a parameter sticker is fixedly connected to the outer surface of the protective shell. An anti-corrosion solution is coated on the outer surface of the protective shell. There are two fixing ropes, and the materials of the two fixing ropes are both stainless steel.
[0015] As a preferred solution of the present utility model, a rotation speed sensor is connected to the outer surface of the output shaft. The rotation speed sensor is electrically connected to the processor.
[0016] Compared with the prior art, the beneficial effects of the present utility model are:
[0017] 1. In the present utility model, by providing an installation component, since the extension plate extends into the installation groove and abuts against the installation groove, when the fixing rod is pulled out, the installation cover and the protective shell can be separated, thus improving the work efficiency during maintenance and disassembly, having a certain degree of convenience. At the same time, the temperature inside the protective shell can be continuously monitored through the temperature sensor, and the rotation speed of the output shaft can be monitored through the rotation speed sensor, enabling timely detection of abnormal rotation speed conditions.
[0018] 2. In the present utility model, by providing a heat dissipation component, a second heat dissipation plate, heat dissipation fins, and a first heat dissipation plate are respectively arranged on the outer surface of the motor body to successively wrap the capacitor body, thereby dissipating heat from the capacitor body. At the same time, the second heat dissipation plate, heat dissipation fins, and first heat dissipation plate are fixed by fixing ropes, facilitating installation and disassembly and improving the heat dissipation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0020] Figure 2 is a schematic diagram of the opened structure of the installation cover of the present utility model;
[0021] Figure 3 is a schematic diagram of the bottom structure of the installation cover of the present utility model;
[0022] Figure 4 is a schematic diagram of the outer surface structure of the motor body of the present utility model;
[0023] Figure 5 is a schematic diagram of the heat dissipation component structure of the present utility model.
[0024] In the figure: 1. Protective shell; 2. Installation component; 201. Installation cover; 202. Extension plate; 203. Temperature sensor; 204. Installation groove; 205. Fixing rod; 206. Installation hole; 207. Processor; 3. Heat dissipation component; 301. Motor body; 302. Output shaft; 303. Rotation speed sensor; 304. First heat dissipation plate; 305. Fixing rope; 306. Heat dissipation fins; 307. Second heat dissipation plate; 308. First connecting plate; 309. Second connecting plate; 310. Clamping buckle; 4. Parameter sticker. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0026] Embodiment, please refer to Figures 1 - 5 , the present utility model provides a technical solution:
[0027] A brushless motor control component and a brushless motor, including a protective shell 1, an installation component 2 is arranged on the top of the protective shell 1, and a heat dissipation component 3 is arranged in the installation component 2.
[0028] In this embodiment, according to Figure 1 , Figure 2 and Figure 3 as shown, the installation component 2 includes an installation cover 201 on the top of the protective shell 1, a prolongation plate 202 is fixedly connected to the bottom of the installation cover 201, an installation groove 204 is opened on the top of the protective shell 1, the prolongation plate 202 is opposite to the installation groove 204 in position, the prolongation plate 202 extends into the installation groove 204 and abuts against the installation groove 204, an installation hole 206 is opened on the side surface of the prolongation plate 202, a fixing rod 205 is arranged on the side surface of the protective shell 1, the fixing rod 205 penetrates through the protective shell 1 and extends into the installation hole 206, the fixing rod 205 is inserted into the protective shell 1, the bottom of the installation cover 201 is respectively fixedly connected with a processor 207 and a temperature sensor 203, the processor 207 is located on the side of the temperature sensor 203, there are two fixing rods 205, and the two fixing rods 205 are opposite to each other in position.
[0029] Among them, after pulling out the fixing rod 205, the installation cover 201 and the protective shell 1 can be separated, the temperature sensor 203 can always know the temperature inside the protective shell 1, and the rotation speed of the output shaft 302 can be known through the rotation speed sensor 303, and the situation of abnormal rotation speed can be found in time.
[0030] In this embodiment, according to Figure 1 , Figure 4 and Figure 5As shown, the heat dissipation component 3 includes a motor body 301 inside the protective shell 1. The outer surface of the motor body 301 abuts against a second heat dissipation plate 307. The side surface of the second heat dissipation plate 307 abuts against heat dissipation fins 306. The side surface of the heat dissipation fins 306 abuts against a first heat dissipation plate 304. The heat dissipation fins 306 are located between the first heat dissipation plate 304 and the second heat dissipation plate 307. Both ends of the heat dissipation fins 306 are fixedly connected to a first connecting plate 308 and a second connecting plate 309 respectively. The first connecting plate 308 and the second connecting plate 309 are snap-connected. Both ends of the first heat dissipation plate 304 are fixedly connected to the first connecting plate 308 and the second connecting plate 309 respectively. A fixing rope 305 is arranged on the outer surface of the first heat dissipation plate 304. The fixing rope 305 penetrates through the first connection respectively. The top of the motor body 301 is fixedly connected to an output shaft 302. The output shaft 302 penetrates through the mounting cover 201 and extends to the top of the mounting cover 201. The output shaft 302 is rotatably connected to the mounting cover 201. A parameter sticker 4 is fixedly connected to the outer surface of the protective shell 1. The outer surface of the protective shell 1 is coated with anti-. A rotational speed sensor 303 is connected to the outer surface of the output shaft 302. The rotational speed sensor 303 is electrically connected to the processor 207.
[0031] Among them, the second heat dissipation plate 307, the heat dissipation fins 306 and the first heat dissipation plate 304 wrap the motor body 301 in sequence, which not only enables stable operation during heat dissipation, but also facilitates installation and disassembly, thereby improving the heat dissipation efficiency and at the same time improving the practicality.
[0032] Working process of the utility model: When the brushless motor control component and the brushless motor designed by this solution are in operation, first check whether the device is in normal use. Install the motor body 301 in the protective shell body 1, and at the same time, the output shaft 302 extends to the top of the mounting cover 201 to facilitate the operation of the motor body 301. Since the second heat dissipation plate 307, the heat dissipation fins 306 and the first heat dissipation plate 304 are respectively arranged on the outer surface of the motor body 301, the motor body 301 is wrapped in sequence, thereby dissipating heat from the motor body 301. At the same time, the second heat dissipation plate 307, the heat dissipation fins 306 and the first heat dissipation plate 304 are fixed by the fixing rope 305. At the same time, the first connecting plate 308 and the second connecting plate 309 are clamped, and the end of the fixing rope 305 is fixed by the clamping buckle 310. This not only enables stable operation during heat dissipation but also facilitates installation and disassembly, thereby improving the heat dissipation efficiency and practicality. When disassembly and maintenance are required, since the extension plate 202 extends into the installation groove 204 and abuts against the installation groove 204, after pulling out the fixing rod 205, the mounting cover 201 and the protective shell 1 can be separated. Therefore, during inspection and disassembly, the work efficiency is improved, and it is also convenient for installation, having a certain degree of convenience. The temperature inside the protective shell 1 can be continuously understood through the temperature sensor 203, and the rotation speed of the output shaft 302 can be understood through the rotation speed sensor 303, and the situation of abnormal rotation speed can be detected in a timely manner. A parameter sticker 4 is fixedly connected to the outer surface of the protective shell 1 to facilitate understanding the parameter situation of the motor body 301.
[0033] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A brushless motor control assembly, comprising a protective shell (1), characterized in that: A mounting assembly (2) is arranged on the top of the protective shell (1), and a heat dissipation assembly (3) is arranged inside the mounting assembly (2); The mounting assembly (2) comprises a mounting cover (201) at the top of the protective shell (1); an extension plate (202) is fixedly connected to the bottom of the mounting cover (201); a mounting groove (204) is provided at the top of the protective shell (1); the extension plate (202) is opposite to the mounting groove (204); the extension plate (202) extends into the mounting groove (204) and abuts against the mounting groove (204); a mounting hole (206) is provided on the side of the extension plate (202); a fixing rod (205) is provided on the side of the protective shell (1); the fixing rod (205) passes through the protective shell (1) and extends into the mounting hole (206); the fixing rod (205) is plugged into the protective shell (1).
2. A brushless motor control assembly according to claim 1, characterized in that: The bottom of the installation cover (201) is respectively fixedly connected with a processor (207) and a temperature sensor (203); the processor (207) is located on the side of the temperature sensor (203); two fixing rods (205) are provided, and the two fixing rods (205) are located opposite to each other.
3. A brushless motor, suitable for a brushless motor control assembly as claimed in any one of claims 1 to 2, characterized in that: The heat dissipation assembly (3) comprises a motor body (301) in a protective shell (1); the outer surface of the motor body (301) is abutted against a second heat dissipation plate (307); the side surface of the second heat dissipation plate (307) is abutted against a heat dissipation fin (306); the side surface of the heat dissipation fin (306) is abutted against a first heat dissipation plate (304); and the heat dissipation fin (306) is located between the first heat dissipation plate (304) and the second heat dissipation plate (307).
4. A brushless motor according to claim 3, characterized in that: The two ends of the heat dissipation fin (306) are respectively fixedly connected to a first connecting plate (308) and a second connecting plate (309), the first connecting plate (308) and the second connecting plate (309) are clamped, and the two ends of the first heat dissipation plate (304) are respectively fixedly connected to the first connecting plate (308) and the second connecting plate (309).
5. A brushless motor according to claim 3, characterized in that: A fixing rope (305) is provided on the outer surface of the first heat dissipation plate (304), the fixing rope (305) respectively passing through the first connecting plate (308) and the second connecting plate (309), and the ends of the fixing rope (305) are clamped by means of a clamping buckle (310).
6. A brushless motor according to claim 3, characterized in that: An output shaft (302) is fixedly connected to the top of the motor body (301); the output shaft (302) passes through the mounting cover (201) and extends to the top of the mounting cover (201); the output shaft (302) is rotatably connected to the mounting cover (201).
7. A brushless motor according to claim 3, characterized in that: A parameter sticker (4) is fixedly connected to the outer surface of the protective shell (1), an anti-corrosion solution is coated on the outer surface of the protective shell (1), two fixing ropes (305) are provided, and the two fixing ropes (305) are both made of stainless steel.
8. A brushless motor according to claim 6, characterized in that: The outer surface of the output shaft (302) is connected to a rotation speed sensor (303), and the rotation speed sensor (303) is electrically connected to the processor (207).
Citation Information
Patent Citations
Brushless motor and brushless motor frequency conversion controller
CN216216269U