Feeding device for feeding of horizontal stirring tank

By designing a complex feeding device for pipeline and valve systems, the problem of insufficient feed port design of existing horizontal mixing tanks is solved, and accurate feeding and uniform mixing of high solids content biomass organic waste is achieved, meeting the demand for simultaneous canning of two bags, reducing operational complexity and material splash risk.

CN223027133UActive Publication Date: 2025-06-27GUANGDONG FRESH JUICE BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421901852.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-07
Publication Date
2025-06-27
Estimated Expiration
2034-08-07

AI Technical Summary

Technical Problem

The existing horizontal mixing tank feed port design is insufficient, which cannot meet the simultaneous canning of two bags of high solids biomass organic waste, resulting in the need to build temporary facilities to achieve feeding, increasing operational complexity and material splash risk.

Method used

A feeding device including pipelines, butterfly valves, three-way valves and feed pipes is designed to achieve flexible control of feeding direction and flow through complex pipelines and valve systems to ensure that the material can be fed accurately and mixed evenly.

Benefits of technology

The precise feeding and uniform mixing of high solid-containing biomass organic waste is achieved, which meets the demand for simultaneous canning of two bags, reduces operational complexity and material splash risk, and improves the operating efficiency and material quality of the mixer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of feeding of horizontal stirring tanks, and particularly relates to a feeding device for feeding of a horizontal stirring tank, which comprises a stirring machine, a control box is fixedly connected to the right side of the stirring machine, a stirring mechanism is arranged on the stirring machine, and the stirring mechanism comprises a feeding unit and a stirring unit. A cleaning structure is arranged on the back surface of the stirrer; the feeding unit comprises a first pipeline, a second pipeline, a first butterfly valve, a three-way valve, a third pipeline, a second butterfly valve, a fourth pipeline, a feeding pipe and a fixing clamp, the left end of the first pipeline is connected to the right side of the first butterfly valve, one end of the second pipeline is connected to the left side of the first butterfly valve, and the other end of the second pipeline is connected to the right side of the three-way valve. According to the feeding device for feeding of the horizontal stirring tank, through the combination of the first pipeline, the second pipeline, the first butterfly valve, the three-way valve, the third pipeline, the second butterfly valve, the fourth pipeline, the feeding pipe and the fixing clamp, the feeding device can flexibly control the feeding direction and flow, accurate feeding is achieved, and different stirring requirements are met.
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Description

Technical Field

[0001] The utility model relates to the technical field of horizontal stirring tank feeding, in particular to a feeding device for horizontal stirring tank feeding. Background Technique

[0002] Horizontal stirring tanks are mainly used in the field of treatment of biomass organic waste such as dry anaerobic fermentation and dry aerobic organic fertilizer production. When treating biomass organic waste with a high solid content, it is necessary to ensure that the materials can be fully mixed and fermented.

[0003] The feeding ports of existing stirring tanks may not fully consider the actual production needs during design. Especially when two bagging machines need to fill the same item simultaneously, the size or quantity of the feeding ports may not be sufficient to support such an operation. This leads to the need to take additional measures, such as pipe connection, in actual production to achieve simultaneous bagging of two bags, thus increasing the complexity and non-standardization of the operation. Moreover, due to the deficiency of the original designed feeding ports, when simultaneous bagging is required, temporary measures such as pipe connection have to be taken. This not only results in non-standard on-site operations but also increases the risk of material splashing.

[0004] Therefore, we propose a feeding device for horizontal stirring tank feeding to solve the above problems. Content of the Utility Model

[0005] The purpose of the utility model is to provide a feeding device for horizontal stirring tank feeding to solve the problem that the feeding port does not meet the production requirements proposed in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A feeding device for horizontal stirring tank feeding, including a mixer, a control box is fixedly connected to the right side of the mixer, a stirring mechanism is arranged on the mixer, the stirring mechanism includes a feeding unit and a stirring unit, and a cleaning structure is arranged on the back of the mixer;

[0007] The feeding unit includes a pipe one, a pipe two, a butterfly valve one, a three-way valve, a pipe three, a butterfly valve two, a pipe four, a feeding pipe and a fixing clamp. The left end of the pipe one is connected to the right side of the butterfly valve one, one end of the pipe two is connected to the left side of the butterfly valve one, the other end of the pipe two is connected to the right side of the three-way valve, one end of the pipe three is connected to the left side of the three-way valve, the other end of the pipe three is connected to the right side of the butterfly valve two, one end of the pipe four is connected to the left side of the butterfly valve two, the bottom of the pipe four is connected above the three-way valve, and the fixing clamp is connected above the pipe four;

[0008] The stirring mechanism includes a bracket, a motor, and a stirring shaft. The left side of the bracket is fixedly connected to the right side of the mixer. The bottom of the motor is fixedly connected to the upper surface of the bracket. The output end of the motor is connected to the stirring shaft, and both ends of the stirring shaft are rotatably connected to the inside of the mixer.

[0009] Preferably, the cleaning structure includes a cleaning box, a dust suction pipe, an air suction pump, fixed blocks, springs, a filter mesh plate, and a vibration motor. The front of the cleaning box is fixedly connected to the back of the mixer. The dust suction pipe is fixed to the upper surface of the cleaning box. The air suction pump is arranged on the inner bottom surface of the cleaning box. The two fixed blocks are respectively fixedly connected to the left and right sides inside the cleaning box. Grooves are respectively formed on the mutually approaching surfaces of the two fixed blocks. The springs are respectively fixedly connected to the upper and lower parts inside the grooves. The two ends of the filter mesh plate are respectively fixedly connected to the opposite ends of the springs. The vibration motor is arranged at the left fixed block. The dust suction pipe can suck away the dust and impurities inside the mixer. The air suction pump provides power. The filter mesh plate filters out large particle substances. The vibration motor can vibrate the filter mesh plate regularly to prevent blockage and maintain the continuous effectiveness of the cleaning system.

[0010] Preferably, the dust suction pipe is L-shaped, and its upper part faces the inside of the mixer, so that the dust suction pipe can directly aim at the inside of the mixer, improve the dust suction efficiency, and ensure the cleanliness inside the mixer.

[0011] Preferably, there are two groups of springs, with four in each group, and they are fixedly connected to the inside of the grooves in pairs respectively. The springs can provide more uniform support and buffering for the filter mesh plate.

[0012] Preferably, reinforcing rods are fixedly connected to the four surrounding sides of the bottom of the mixer. The design of the reinforcing rods can enhance the overall structural strength of the mixer, prevent it from deforming or being damaged during use, and improve the stability and safety of the equipment.

[0013] Preferably, a heating strip is connected between the outer wall and the inner wall of the mixer. The heating strip can provide heat when needed to keep the temperature of the material during the stirring process, and is applicable to the stirring process that requires temperature control, such as certain chemical reactions or material dissolution processes.

[0014] Preferably, a discharge port is fixedly connected to the lower part of the front of the mixer. The discharge port enables the material after stirring to be discharged conveniently, improving the practicability and operation efficiency of the equipment.

[0015] Compared with the prior art, the beneficial effects of the present utility model are:

[0016] 1. The feeding device of the horizontal stirring tank can flexibly control the feeding direction and flow rate through the combination of Pipe 1, Pipe 2, Butterfly Valve 1, Three-way Valve, Pipe 3, Butterfly Valve 2, Pipe 4, Feed Pipe and Fixed Clamp, realizing precise feeding and meeting different stirring requirements.

[0017] 2. The feeding device of the horizontal stirring tank, combined with a dust suction pipe and a suction pump, can efficiently suck away the dust and impurities inside the mixer, ensuring that the internal environment of the mixer remains clean, thereby improving the operating efficiency of the mixer and the quality of the materials. The cleaning structure is equipped with a vibration motor, which can regularly and automatically vibrate the filter mesh plate to prevent the filter mesh plate from being blocked, realizing automatic cleaning, reducing the frequency of manual cleaning and the labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a schematic front view of the overall structure of the present utility model;

[0019] Figure 2 is a schematic side view of the overall structure of the present utility model;

[0020] Figure 3 is a schematic top view of the overall structure of the present utility model;

[0021] Figure 4 is a schematic rear view of the overall structure of the present utility model.

[0022] In the figure: 1 Mixer, 101 Reinforcing Bar, 102 Heating Strip, 2 Bracket, 3 Motor, 4 Cleaning Box, 401 Dust Suction Pipe, 402 Suction Pump, 403 Fixed Block, 404 Spring, 405 Filter Mesh Plate, 406 Vibration Motor, 5 Discharge Port, 6 Control Box, 701 Pipe 1, 702 Pipe 2, 703 Butterfly Valve 1, 704 Three-way Valve, 705 Pipe 3, 706 Butterfly Valve 2, 707 Pipe 4, 708 Feed Pipe, 709 Fixed Clamp, 8 Stirring Shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution:

[0025] Embodiment 1:

[0026] A feeding device for a horizontal stirring tank. A control box 6 is fixedly connected to the right side of the mixer 1. The control box 6 integrates the control functions of the feeding device, facilitating users to operate and monitor, and improving the usability and operation efficiency of the equipment. Reinforcing rods 101 are fixedly connected around the bottom of the mixer 1. The reinforcing rods 101 enhance the overall structural strength of the mixer, preventing it from deforming or being damaged during use, and improving the stability and safety of the equipment. A heating strip 102 is connected between the outer wall and the inner wall of the mixer 1. The heating strip 102 can provide heat when needed to maintain the temperature of the material during the stirring process, and is suitable for stirring processes that require temperature control, such as certain chemical reactions or material dissolution processes. A discharge port 5 is fixedly connected below the front of the mixer 1. The discharge port 5 enables the conveniently discharging of the stirred material, improving the practicality and operation efficiency of the equipment.

[0027] A stirring mechanism is provided on the mixer 1. The stirring mechanism includes a feeding unit and a stirring unit, and a cleaning structure is provided on the back of the mixer 1;

[0028] The feeding unit includes a pipe 1 (701), a pipe 2 (702), a butterfly valve 1 (703), a three-way valve (704), a pipe 3 (705), a butterfly valve 2 (706), a pipe 4 (707), a feed pipe (708) and a fixing clamp (709). The left end of the pipe 1 (701) is connected to the right side of the butterfly valve 1 (703). One end of the pipe 2 (702) is connected to the left side of the butterfly valve 1 (703), and the other end of the pipe 2 (702) is connected to the right side of the three-way valve (704). One end of the pipe 3 (705) is connected to the left side of the three-way valve (704), and the other end of the pipe 3 (705) is connected to the right side of the butterfly valve 2 (706). One end of the pipe 4 (707) is connected to the left side of the butterfly valve 2 (706), and the bottom of the pipe 4 (707) is connected above the three-way valve (704). The fixing clamp (709) is connected above the pipe 4 (707). This feeding unit realizes flexible feeding control and precise material distribution through a complex pipe and valve system, ensuring the smooth progress of the stirring process;

[0029] The stirring mechanism includes a bracket 2, a motor 3 and a stirring shaft 8. The left side of the bracket 2 is fixedly connected to the right side of the mixer 1. The bottom of the motor 3 is fixedly connected to the upper surface of the bracket 2. The output end of the motor 3 is connected to the stirring shaft 8. Both ends of the stirring shaft 8 are rotatably connected to the inside of the mixer 1. The stirring mechanism drives the stirring shaft 8 to rotate through the motor 3, realizing the uniform mixing of the material in the mixer 1 and ensuring the stirring effect and material quality.

[0030] Embodiment 2:

[0031] On the basis of Embodiment 1, the cleaning structure includes a cleaning box 4, a dust suction pipe 401, a suction pump 402, fixed blocks 403, springs 404, a filter screen plate 405 and a vibration motor 406. The front of the cleaning box 4 is fixedly connected to the back of the mixer 1. The dust suction pipe 401 is fixed on the upper surface of the cleaning box 4. The dust suction pipe 401 is L-shaped, and its upper part faces the inside of the mixer 1. The L-shaped design enables the dust suction pipe to directly aim at the inside of the mixer 1, improving the dust suction efficiency. The suction pump 402 is arranged on the inner bottom surface of the cleaning box 4 to provide power for the cleaning system, ensuring that the dust suction pipe 401 can effectively suck away the dust and impurities in the mixer 1. Two fixed blocks 403 are respectively fixedly connected to the left and right sides inside the cleaning box 4 for fixing the filter screen plate 405 and the springs 404 to ensure the stability of the cleaning structure. Grooves are respectively formed on the mutually approaching surfaces of the two fixed blocks 403. The springs 404 are respectively fixedly connected to the upper and lower parts inside the grooves. There are two groups of springs 404, with four in each group, and they are fixedly connected to the inside of the grooves in pairs. The two ends of the filter screen plate 405 are respectively fixedly connected to the opposite ends of the springs 404 to filter out large-particle substances, ensuring that the dust and impurities entering the cleaning box 4 can be effectively collected. The vibration motor 406 is arranged at the left fixed block 403 to periodically vibrate the filter screen plate 406 to prevent it from being blocked and maintain the continuous effectiveness of the cleaning system.

[0032] Working principle: By opening and closing the first butterfly valve 703 and the second butterfly valve 706, and switching the three-way valve 704, the connection between different pipes and the feed pipe 708 is realized, thereby controlling the feed direction and flow rate of the material. When the material enters the mixer 1, the motor 3 drives the stirring shaft 8 to rotate, and the stirring blades or stirrers on the stirring shaft 8 mix the material in the mixer 1 to achieve uniform stirring. The heating strip 102 provides heat when needed to maintain the temperature of the material inside the mixer 1, ensuring that the stirring process is carried out within the set temperature range. After stirring is completed, the stirred material is discharged by opening the discharge port 5.

[0033] During the feeding process, the suction pump 402 starts to work, and the dust suction pipe 401 sucks away the dust and impurities inside the mixer 1. The filter screen plate 405 filters out large-particle substances, ensuring that the dust and impurities entering the cleaning box 4 can be effectively collected. The vibration motor 406 periodically vibrates the filter screen plate 405 to prevent it from being blocked.

[0034] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

Claims

1. A feeding device for a horizontal stirring tank, comprising a stirrer (1), characterized in that: The right side of the mixer (1) is fixedly connected to a control box (6); the mixer (1) is provided with a stirring mechanism, the stirring mechanism comprising a feeding unit and a stirring unit; the back side of the mixer (1) is provided with a cleaning structure; The feeding unit comprises a pipeline 1 (701), a pipeline 2 (702), a butterfly valve 1 (703), a three-way valve (704), a pipeline 3 (705), a butterfly valve 2 (706), a pipeline 4 (707), a feeding pipe (708) and a fixing clamp (709). The left end of the pipeline 1 (701) is connected to the right side of the butterfly valve 1 (703), one end of the pipeline 2 (702) is connected to the left side of the butterfly valve 1 (703), and the pipeline 2 (702) is connected to the left side of the butterfly valve 1 (703). The other end is connected to the right side of the three-way valve (704), one end of the pipeline three (705) is connected to the left side of the three-way valve (704), the other end of the pipeline three (705) is connected to the right side of the butterfly valve two (706), one end of the pipeline four (707) is connected to the left side of the butterfly valve two (706), the bottom of the pipeline four (707) is connected to the top of the three-way valve (704), and the fixing clamp (709) is connected to the top of the pipeline four (707); The stirring mechanism comprises a support (2), a motor (3) and a stirring shaft (8); the left side of the support (2) is fixedly connected to the right side of the stirrer (1); the bottom of the motor (3) is fixedly connected to the upper surface of the support (2); the output end of the motor (3) is connected to the stirring shaft (8); and the two ends of the stirring shaft (8) are rotatably connected to the inside of the stirrer (1).

2. A feeding device for feeding a horizontal stirring tank according to claim 1, characterized in that: The cleaning structure comprises a cleaning box (4), a dust suction pipe (401), an air suction pump (402), a fixed block (403), a spring (404), a filter screen (405) and a vibration motor (406); the front of the cleaning box (4) is fixedly connected to the back of the mixer (1); the dust suction pipe (401) is fixed to the upper surface of the cleaning box (4); the air suction pump (402) is arranged on the bottom surface of the cleaning box (4); two fixed blocks (403) are respectively fixedly connected to the left and right sides of the cleaning box (4); grooves are respectively provided on the sides of the two fixed blocks (403) close to each other; the spring (404) is respectively fixedly connected to the upper and lower parts of the groove; two ends of the filter screen (405) are respectively fixedly connected to the opposite end of the spring (404); and the vibration motor (406) is arranged at the left fixed block (403).

3. A feeding device for feeding a horizontal stirring tank according to claim 2, characterized in that: The dust suction pipe (401) is L-shaped, with its upper portion facing the interior of the mixer (1).

4. A feeding device for feeding a horizontal stirring tank according to claim 2, characterized in that: The springs (404) are provided in two groups, each group having four springs, and the springs (404) are fixedly connected to the inside of the grooves in pairs.

5. The feeding device for feeding a horizontal stirring tank according to claim 1, characterized in that: Reinforcement rods (101) are fixedly connected around the bottom of the mixer (1).

6. A feeding device for feeding a horizontal stirring tank according to claim 1, characterized in that: A heating strip (102) is connected between the outer wall and the inner wall of the mixer (1).

7. A feeding device for feeding a horizontal stirring tank according to claim 1, characterized in that: A material discharge port (5) is fixedly connected to the lower front side of the mixer (1).