Minced fillet gel mixing device for cod sausage production
By designing a surimi gel mixing device for cod intestine production, using structures such as linear reciprocating drives and arc-shaped bosses, the problem of uneven distribution of ice in fish meat is solved, and the gelation performance and taste of surimi gel are improved.
Patent Information
- Application Number
- CN202422021839.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the production process of cod intestines, ice cubes are unevenly distributed in the fish meat, resulting in uneven temperature of the surimi gel, affecting its gelling performance and taste.
A surimi gel mixing device for cod intestine production is designed, including a rack, a rotating assembly, agitating assembly and a feeding assembly. The discharge port of the sealing block is controlled by a linear reciprocating drive member to make the ice cube fall evenly into the fish meat in the mixing pot body, and the distribution uniformity of the ice cubes in the fish meat is improved through structures such as arc bosses and spoilers.
It improves the uniformity of ice distribution in fish meat, ensures the gelation performance and taste of surimi gel, and solves the problem of uneven temperature of surimi gel.
Smart Images
Figure CN223027182U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of cod sausage production, and in particular to a fish mince gel mixing device for cod sausage production. Background Art
[0002] The production process of cod sausage includes the following steps: selecting cod raw materials, slaughtering cod, cleaning cod, breaking the fish meat into pieces and quick-freezing it into fish blocks (white bricks); subsequently, mixing the fish blocks with additives, ice cubes, etc. to form a soft, smooth and delicate fish mince; finally, filling the fish mince into casings and forming cod sausages after high-temperature steaming. The fish mince undergoes gelation under heating conditions to form an elastic gel body.
[0003] During the production of fish mince, generally, the fish blocks are cut into sheet structures, and then the sheet-shaped fish meat, ice cubes, and other additives are placed in a mixing device for mixing. Among them, the main reason for adding ice cubes during the production of fish mince is to control the temperature of the fish meat and prevent protein from denaturing prematurely during processing; by reducing the temperature, the heat generated by the friction between the fish meat and the machinery can be reduced, avoiding the denaturation of fish meat protein, improving the texture and elasticity of the fish mince gel, and making the final fish mince gel have higher gelation performance and taste.
[0004] However, when staff add ice cubes to the mixing device, they usually directly pour the ice cubes onto the fish meat and rely on the mixing of the mixing device to make the ice cubes evenly distributed in the fish meat. However, the mixing of the mixing device cannot evenly disperse the ice cubes into the fish meat in time, resulting in too high or too low local temperature of the fish mince, thereby affecting the gelation performance and taste of the final fish mince gel. Summary of the Utility Model
[0005] In order to improve the temperature uniformity during the mixing process of fish mince and improve the gelation performance and taste of the fish mince gel, the present application provides a fish mince gel mixing device for cod sausage production.
[0006] The fish mince gel mixing device for cod sausage production provided by the present application adopts the following technical solutions:
[0007] A fish mince gel mixing device for the production of cod sausage, comprising a frame, a rotating assembly, a stirring assembly and a feeding assembly; the rotating assembly includes a rotating motor, a mixing pot body and a mixing pot cover, the rotating motor is fixedly arranged on the frame, the rotating motor is connected with the mixing pot body, the rotating motor is used for driving the mixing pot body to rotate on a horizontal plane, the mixing pot cover is rotatably connected with the frame, and the mixing pot cover is used for covering the mixing pot body; the stirring assembly includes a stirring motor, a stirring shaft and stirring blades; the stirring motor is fixedly arranged on the frame, the stirring shaft is horizontally arranged, one end of the stirring shaft is fixedly connected with the stirring motor, and the other end of the stirring shaft is fixedly provided with the stirring blades; the stirring blades are used for cutting and mixing the materials in the mixing pot body, and the mixing pot cover covers the stirring blades; the feeding assembly includes a feeding pipe, a material hopper, a linear reciprocating driving member and a blocking block; the feeding pipe and the material hopper are fixedly arranged on the frame, and the feeding pipe is communicated with the material hopper, the material hopper is used for accommodating ice cubes, the discharge port of the feeding pipe is located above the mixing pot body, the linear reciprocating driving member is fixedly arranged on the frame, the blocking block is fixedly arranged on the driving end of the linear reciprocating driving member, and the blocking block is arranged in the feeding pipe, and the blocking block is used for blocking the discharge port of the material hopper.
[0008] By adopting the above technical solution, the staff places the sliced fish meat and other additives in the mixing pot body. When the mixing pot body in the mixing assembly drives the fish meat to rotate, the driving end of the linear reciprocating driving member drives the blocking member to do linear reciprocating motion, so that the blocking block intermittently blocks the discharge port of the material hopper. Thus, the ice cubes in the material hopper are evenly dropped into the fish meat in the mixing pot body, improving the uniformity of the distribution of the ice cubes in the fish meat, so as to improve the gelation performance and taste of the fish mince gel.
[0009] Optionally, an arc-shaped convex platform is arranged in the middle of the mixing pot body, and an annular groove is formed by surrounding the outer circumference of the mixing pot body and the arc-shaped convex platform. The annular groove is used for accommodating the mixed materials, and the stirring blades are arranged in the annular groove.
[0010] By adopting the above technical solution, by arranging an arc-shaped convex platform in the middle of the mixing pot body, the fish meat, ice cubes and other materials to be mixed rotate along the annular groove, so as to facilitate the mixing assembly to mix the materials and improve the uniformity of the mixing of various materials.
[0011] Optionally, along the direction away from the ground, the distance from the feeding pipe to the vertical central axis of the mixing pot body increases.
[0012] By adopting the above technical solution, the feeding pipe is inclined, so as to facilitate the ice cubes to slide into the fish meat in the mixing pot body.
[0013] Optionally, the feeding pipe includes a first pipe section and a second pipe section. The first pipe section is communicated with the hopper, and the discharge port of the second pipe section is arranged at the upper part of the mixing pot body. The second pipe section is arranged on the side of the first pipe section close to the ground, and an acute angle is formed between the virtual central axis of the second pipe section and the first pipe section.
[0014] By adopting the above technical solution, the inclination angle of the second pipe section is increased to increase the speed of the ice cubes sliding out of the second pipe section, so as to facilitate the ice cubes to slide down to the central area of the mixing pot body and improve the uniformity of the distribution of the ice cubes in the fish meat.
[0015] Optionally, the feeding assembly further includes a vibration motor fixedly arranged on the outer periphery of the hopper.
[0016] By adopting the above technical solution, the vibration motor vibrates the hopper to facilitate the ice cubes to slide from the hopper into the feeding pipe.
[0017] Optionally, a plurality of spoiler rods are fixedly arranged on the side of the mixing pot cover close to the mixing pot body. The spoiler rods are arranged in the annular groove. Along the radial direction of the pot body, the plurality of spoiler rods are arranged at intervals, and a gap for a single ice cube to pass through is arranged between adjacent spoiler rods.
[0018] By adopting the above technical solution, the spoiler rods have an intercepting effect on the ice cubes, thereby further improving the uniformity of the distribution of the ice cubes in the fish meat.
[0019] Optionally, along the rotation direction of the mixing pot body, the distance between the spoiler rod and the mixing pot body decreases.
[0020] By adopting the above technical solution, the obliquely arranged spoiler rods can guide the ice cubes to the bottom of the mixing pot body to improve the uniformity of the distribution of the ice cubes between the upper and lower fish meat.
[0021] Optionally, the mixing pot cover is provided with an avoidance groove for accommodating the stirring blade.
[0022] By adopting the above technical solution, the mixing pot cover is provided with an avoidance groove, thereby reducing the distance between the mixing pot cover and the mixing pot body. When the stirring assembly mixes various materials, the splashing of the materials can be reduced.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The staff places the sliced fish meat and other additives in the mixing pot body. When the mixing pot body in the mixing component drives the fish meat to rotate, the driving end of the linear reciprocating driving member drives the blocking member to perform linear reciprocating motion, so that the blocking block intermittently blocks the discharge port of the material hopper. Thus, the ice cubes in the material hopper uniformly fall onto the fish meat in the mixing pot body, improving the uniformity of the distribution of the ice cubes in the fish meat, so as to improve the gelation performance and taste of the fish mince gel;
[0025] 2. The inclination angle of the second pipe section is increased to increase the speed of the ice cubes sliding out of the second pipe section, so as to facilitate the ice cubes to slide to the central area of the mixing pot body and improve the uniformity of the distribution of the ice cubes in the fish meat;
[0026] 3. The spoiler rod has an intercepting effect on the ice cubes, which can further improve the uniformity of the distribution of the ice cubes in the fish meat. Description of the Drawings
[0027] Figure 1 is a schematic structural diagram of the first state of the mixing device in this embodiment.
[0028] Figure 2 is a schematic diagram of the internal structure of the mixing device in this embodiment.
[0029] Figure 3 is a schematic structural diagram of the mixing pot cover in this embodiment.
[0030] Figure 4 is a schematic structural diagram of the mixing device in this embodiment.
[0031] Figure 5 is a schematic structural diagram of the second state of the mixing device in this embodiment.
[0032] Figure 6 is a schematic structural diagram of the feeding component in this embodiment.
[0033] Description of the Reference Numerals: 1, frame; 11, frame body; 12, panel; 121, mounting hole; 122, socket; 2, control component; 3, rotating component; 31, rotating motor; 32, mixing pot body; 321, arc-shaped boss; 33, mixing pot cover; 331, avoidance groove; 332, avoidance notch; 333, handle; 34, connecting shaft; 35, annular groove; 4, stirring component; 41, stirring motor; 42, stirring shaft; 43, stirring blade; 5, feeding component; 51, feeding pipe; 511, first pipe section; 512, second pipe section; 52, material hopper; 53, linear reciprocating driving member; 54, blocking block; 55, vibration motor; 6, spoiler rod. Detailed Embodiment
[0034] The following is a further detailed description of this application in conjunction with the attached Figure 1-6 drawings.
[0035] An embodiment of the present application discloses a fish paste gel mixing device for the production of cod sausage. Refer to Figure 1 and Figure 2 , the fish paste gel mixing device for the production of cod sausage includes a frame 1, a control component 2, a rotating component 3, a stirring component 4 and a feeding component 5. In this embodiment, the steel materials in the mixing device are all made of food-grade stainless steel.
[0036] Refer to Figure 1 and Figure 2 , the frame 1 includes a frame body 11 and a panel 12. The frame body 11 is welded by angle steel to form the skeleton of the mixing device, and the panel 12 is laid on the outer periphery of the frame body 11 to improve the protection performance of the frame 1.
[0037] Refer to Figure 1 , the control component 2 is fixedly arranged on the frame 1 and is used to control the operation of the rotating component 3, the stirring component 4 and the feeding component 5.
[0038] Refer to Figures 1 to 3 , the rotating component 3 includes a rotating motor 31, a mixing pot body 32, a connecting rod and a mixing pot cover 33. The mixing pot body 32 is fixedly welded with the connecting rod, and the frame 1 is provided with a socket 122 for the connecting rod to be inserted, so as to fix the mixing pot body 32 on the frame 1. The rotating motor 31 is fixedly arranged on the frame 1, and the rotating motor 31 is connected with the mixing pot body 32 through a belt. The rotating motor 31 is used to drive the mixing pot body 32 to rotate on the horizontal plane. An arc-shaped boss 321 is arranged in the middle of the mixing pot body 32, and a ring groove 35 is formed by enclosing the outer periphery of the mixing pot body 32 and the arc-shaped boss 321. The ring groove 35 is used to accommodate the materials to be mixed; the materials can rotate along the ring groove 35, so as to facilitate the stirring component 4 to mix the materials and improve the uniformity of the mixing of various materials.
[0039] The mixing pot body 32 can be used to accommodate flaky frozen fish slices, ice cubes, and other additives; in this embodiment, the cod is cut, stirred, and frozen into fish blocks, and the fish blocks are cut into flaky fish slices by a cutting machine. Refer to Figure 3 , the mixing pot cover 33 is rotatably connected with the frame 1, and the mixing pot cover 33 is used to cover the mixing pot body 32.
[0040] Refer to Figure 4 , in this embodiment, when the mixing pot cover 33 covers the mixing pot body 32, the mixing pot cover 33 covers half of the opening of the mixing pot body 32; the mixing pot body 32 is reserved with a feeding channel for material feeding, so as to facilitate the staff to add other materials midway.
[0041] Refer to Figure 1 and Figure 2, the stirring assembly 4 includes a stirring motor 41, a stirring shaft 42, and stirring blades 43. The stirring motor 41 is fixedly installed on the frame 1. The stirring shaft 42 is horizontally arranged. One end of the stirring shaft 42 is fixedly connected to the stirring motor 41, and the other end of the stirring shaft 42 is fixedly provided with the stirring blades 43. The stirring blades 43 are arranged in the annular groove 35. The mixing pot cover 33 is provided with an avoidance groove 331 for accommodating the stirring blades 43. When the mixing pot cover 33 is covered with the mixing pot body 32, the mixing pot cover 33 covers the stirring blades 43. The stirring blades 43 are used to cut and mix the materials in the mixing pot body 32.
[0042] The working principle of the mixing assembly and the stirring assembly 4 is as follows: The staff places fish meat, additives, and ice cubes into the mixing pot body 32 and covers the mixing pot cover 33. Subsequently, the stirring motor 41 drives the mixing pot body 32 to rotate, so that the mixing pot body 32 drives the mixed materials to rotate around the connecting rod. And the stirring motor 41 of the stirring assembly 4 drives the stirring blades 43 to rotate at a high speed to cut and mix different materials, so as to fully mix various materials to form fish mince for the production of cod sausage.
[0043] Refer to Figure 2 and Figure 6 , the feeding assembly 5 includes a feeding pipe 51, a material hopper 52, a linear reciprocating driving member 53, a blocking block 54, and a vibration motor 55. The feeding pipe 51 and the material hopper 52 are fixedly installed on the frame 1. The frame 1 is provided with an installation hole 121 for installing the material hopper 52, and the feeding pipe 51 is communicated with the material hopper 52. The material hopper 52 is used to accommodate ice cubes. The discharge port of the feeding pipe 51 is located above the mixing pot body 32. The material hopper 52 and the feeding pipe 51 can be fixedly connected to the frame 1 by means of bolts, clamps, etc. The linear reciprocating driving member 53 is fixedly installed on the frame 1 by bolts. The blocking block 54 is fixedly installed at the driving end of the linear reciprocating driving member 53, and the blocking block 54 is arranged in the feeding pipe 51. The blocking block 54 is used to block the discharge port of the material hopper 52. The linear reciprocating driving member 53 can be a driving member such as a cylinder or an electric push rod; in this embodiment, the linear reciprocating driving member 53 is a cylinder. In addition, the vibration motor 55 is fixedly installed on the outer periphery of the material hopper 52. By vibrating the material hopper 52 through the vibration motor 55, it is convenient for the ice cubes to slide from the material hopper 52 into the feeding pipe 51, reducing the occurrence of material jamming.
[0044] Refer to Figures 1 to 6 , the working principle of the feeding assembly 5 and the mixing assembly is as follows: When the mixing pot body 32 in the mixing assembly drives the fish meat to rotate; the driving end of the linear reciprocating driving member 53 drives the blocking member to perform a linear reciprocating motion, so that the blocking block 54 intermittently blocks the discharge port of the material hopper 52. Thus, the ice cubes in the material hopper 52 evenly fall into the fish meat in the mixing pot body 32, improving the uniformity of the distribution of the ice cubes in the fish meat, so as to improve the gelation performance and taste of the fish mince gel.
[0045] Referring to FIG. 6, in order to facilitate the ice cubes to fall into the mixing pot body 32, the feeding pipe 51 is further modified in this embodiment. Along the direction away from the ground, the distance from the feeding pipe 51 to the vertical central axis of the mixing pot body 32 increases. Specifically, the feeding pipe 51 includes a first pipe section 511 and a second pipe section 512. The first pipe section 511 is communicated with the material hopper 52, and the discharge port of the second pipe section 512 is arranged at the upper part of the mixing pot body 32. The second pipe section 512 is arranged on the side of the first pipe section 511 close to the ground, and an acute angle is formed between the virtual central axis of the second pipe section 512 and the first pipe section 511. The first pipe section 511 is inclined to facilitate the sliding of the ice cubes; and the inclination angle of the second pipe section 512 is increased to increase the speed of the ice cubes when sliding out of the second pipe section 512, so as to facilitate the ice cubes to fall into the central area of the annular groove 35, so that the ice cubes are evenly distributed in the fish meat.
[0046] Referring to Figures 1 to 3 , several spoiler bars 6 are fixedly arranged on the side of the mixing pot cover 33 close to the mixing pot body 32. The spoiler bars 6 are arranged in the annular groove 35. Along the radial direction of the pot body, several spoiler bars 6 are arranged at intervals, and a gap for a single ice cube to pass through is arranged between adjacent spoiler bars 6. And along the rotation direction of the mixing pot body 32, the distance between the spoiler bars 6 and the mixing pot body 32 decreases. Thus, when the ice cubes slide from the material hopper 52 into the fish meat in the mixing pot body 32, the stirring pot body drives the fish meat and the ice cubes to rotate to the position of the spoiler bars 6. The spoiler bars 6 have an intercepting effect on the ice cubes, so that the uniformity of the distribution of the ice cubes in the fish meat can be further improved; at the same time, the inclined spoiler bars 6 can guide the ice cubes to the bottom of the mixing pot body 32 to improve the uniformity of the distribution of the ice cubes between the upper and lower fish meat, so as to improve the gelation performance and taste of the fish mince gel.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited accordingly. Therefore, all equivalent changes made according to the structure, shape and principle of the present application should be covered within the protection scope of the present application.
Claims
1. A surimi gel mixing device for cod sausage production, characterized in that: The mixing pot comprises a frame (1), a rotating assembly (3), a stirring assembly (4) and a feeding assembly (5); the rotating assembly (3) comprises a rotating motor (31), a mixing pot body (32) and a mixing pot cover (33); the rotating motor (31) is fixedly mounted on the frame (1); the rotating motor (31) is connected to the mixing pot body (32); the rotating motor (31) is used to drive the mixing pot body (32) to rotate on a horizontal plane; the mixing pot cover (33) is rotatably connected to the frame (1); the mixing pot cover (33) is used to cover the mixing pot body (32); The stirring assembly (4) comprises a stirring motor (41), a stirring shaft (42) and a stirring blade (43); the stirring motor (41) is fixedly mounted on the frame (1); the stirring shaft (42) is arranged horizontally; one end of the stirring shaft (42) is fixedly connected to the stirring motor (41); the other end of the stirring shaft (42) is fixedly mounted with the stirring blade (43); the stirring blade (43) is used to cut and mix the materials in the mixing pot body (32); the mixing pot cover (33) covers the stirring blade (43); the feeding assembly (5) comprises a feeding pipe (51), a material hopper (52), a linear reciprocating drive member ( The feeding pipe (51) and the material hopper (52) are fixedly mounted on the frame (1), and the feeding pipe (51) is in communication with the material hopper (52); the material hopper (52) is used to contain ice cubes; the discharge port of the feeding pipe (51) is located at the upper part of the mixing pot body (32); the linear reciprocating driving member (53) is fixedly mounted on the frame (1); the blocking block (54) is fixedly mounted on the driving end of the linear reciprocating driving member (53); the blocking block (54) is arranged in the feeding pipe (51); and the blocking block (54) is used to block the discharge port of the material hopper (52).
2. The surimi gel mixing device for cod sausage production according to claim 1, characterized in that: An arc-shaped boss (321) is provided in the middle of the mixing pot body (32), and the outer periphery of the mixing pot body (32) and the arc-shaped boss (321) are arranged to form an annular groove (35). The annular groove (35) is used to accommodate mixed materials, and a stirring blade (43) is arranged in the annular groove (35).
3. The surimi gel mixing device for cod sausage production according to claim 1, characterized in that: In a direction away from the ground, the distance from the feeding pipe (51) to the vertical center axis of the mixing pot body (32) increases.
4. The surimi gel mixing device for cod sausage production according to claim 3, characterized in that: The feeding pipe (51) comprises a first pipe section (511) and a second pipe section (512); the first pipe section (511) is connected to the material hopper (52); the discharge port of the second pipe section (512) is arranged at the upper part of the mixing pot body (32); the second pipe section (512) is arranged on the side of the first pipe section (511) close to the ground, and the virtual central axis of the second pipe section (512) and the first pipe section (511) is arranged at an acute angle.
5. The surimi gel mixing device for cod sausage production according to claim 1, characterized in that: The feeding assembly (5) further comprises a vibration motor (55), wherein the vibration motor (55) is fixedly mounted on the outer periphery of the material hopper (52).
6. The surimi gel mixing device for cod sausage production according to claim 2, characterized in that: A plurality of spoiler bars (6) are fixedly arranged on one side of the mixing pot cover (33) close to the mixing pot body (32); the spoiler bars (6) are arranged in the annular groove (35); along the radial direction of the pot body, the plurality of spoiler bars (6) are arranged at intervals; and gaps are provided between adjacent spoiler bars (6) for a single ice cube to pass through.
7. The surimi gel mixing device for cod sausage production according to claim 6, characterized in that: Along the rotation direction of the mixing pot body (32), the distance between the spoiler rod (6) and the mixing pot body (32) decreases.
8. The surimi gel mixing device for cod sausage production according to claim 1, characterized in that: The mixing pot cover (33) is provided with an escape groove (331), and the escape groove (331) is used to accommodate the mixing blade (43).